check engine DODGE SPRINTER 2004 1.G Owners Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2004, Model line: SPRINTER, Model: DODGE SPRINTER 2004 1.GPages: 272, PDF Size: 22.71 MB
Page 20 of 272

20 THINGS TO KNOW BEFORE STARTING YOUR VEH ICLEThe alarm is triggered if the security system has been
activated and
A door is opened,
a door is unlocked from inside,
the engine cover is opened,
the key is used to unlock the vehicle at any door,
the key is turned to position 2 in the ignition lock.Audible AlarmThe horn sounds for about 25 seconds.Visual A larmThe turn signal lamps flash for about 4 minutes.Switching off the A larmThe alarm will switch off immediately if the vehicle is
unlocked using the remote keyless entry transmitter.
NOTE: Do not manually unlock the doors as this will
trigger the alarm.
TOWING PROTECTION AND PASSENGER
COMPARTMENT PROTECTION SWITCH
(OPTIONA L)See Section 4, Understanding Your Instrument Panel,
for switch locations.
Switch off the towing protection
Indicator lamp
As a function check, (1) the indicator
lamp (2) flashes when the security
system is switched on.
Switch off the passenger compartment protection.Towing ProtectionThe towing protection is ready for operation after
30 seconds as the security system has been activated.
The alarm is triggered if the vehicle is lifted while the
security system is activated.Switching off the Towing ProtectionIf the vehicle is to be transported or loaded, the towing
protection must be switched off in order to avoid a
false alarm.
Freightliner-all.book Pag e 20 Monday , December 1, 2003 2:54 PM
Page 47 of 272

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 47
2
Engine Oil ConsumptionWhen the engine has passed the break-in period, oil
consumption may reach 0.5 % of the fuel consumption
recorded in actual operating circumstances. In isolated
cases and in arduous operating conditions, oil
consumption may increase to 1 % of the fuel
consumption recorded in actual operating
circumstances.
Engine oil consumption depends on the driving style
adopted and the operating conditions. It can only be
judged after the engine has passed the break-in period.
For engine oil level.SA FETY TI PS Check the vehicle’s lights and the general condition
of the vehicle before each trip.
Keep tires at the recommended inflation pressure.
All occupants should fasten their seat belts before
each trip.
Driving in an environmentally responsible manner
will reduce noise, fuel consumption and exhaust
emissions. Allow the engine to warm up under low load use.
Avoid unnecessarily hard acceleration, driving with
the throttle fully open, and carrying loads not
specifically needed on the journey.
Stop the engine during lengthy waiting periods, for
example at traffic lights.
Remove ancillary parts, such as wind deflectors and
roof racks, as soon as they are no longer needed.Freightliner-all.book Pag e 47 Monday , December 1, 2003 2:54 PM
Page 97 of 272

UNDERSTANDING YOUR INSTRUMENT PANEL 97
4
Engine Oil Level Indicator LampThe engine oil level indicator lamp: lights up in
the instrument cluster when the key is turned to
position 2 in the ignition lock. It must go out when the
engine is running.If the engine oil level indicator lamp: does not go
out, or if it lights up again while the vehicle is moving,
the engine oil level has dropped to a point close to the
minimum level mark on the dipstick.
The indicator lamp: lights up only briefly at first,
becoming permanent as the oil level drops further.
Stop the engine immediately and check the engine oil
level. If no obvious leak is visible, correct the oil level.
If the engine oil level indicator lamp: lights up,
even if the engine oil level is sufficient, have the cause
traced and rectified by an authorized Sprinter Dealer.
For approved engine oils, please contact your
authorized Sprinter Dealer.Freightliner-all.book Pag e 97 Monday , December 1, 2003 2:54 PM
Page 105 of 272

UNDERSTANDING YOUR INSTRUMENT PANEL 105
4
Engine Oil Level – Display in Instrument Cluster
(Vehicles with ASSYST Maintenance Computer only)If the : indicator lamp lights up briefly when the
engine is running, the engine oil level has dropped to
the minimum mark. Check the engine oil level without
delay and add oil to the upper mark on the dipstick. If no engine oil is added and the engine oil level drops
further, a warning buzzer will also sound and
will appear in the multi-function indicator. 2.0 quarts
(about 2.1 liters) of oil must be added.
CAUTION!
If the : indicator lamp lights up, the warning
symbol in the multi-function indicator appears
and the warning buzzer sounds, the operating
safety of the engine is endangered (possibility of
engine damage).
A sudden decrease or absence of oil pressure may
indicate a mechanical failure. Bring the vehicle to
a safe stop, and investigate the cause to prevent
further damage. Do not operate the engine until
the cause has been determined and corrected.
Sy mb
N00.00-2384-00
qt
Freightliner-all.book Pag e 105 Monday, December 1, 2003 2:54 PM
Page 106 of 272

106 UNDERSTANDING YOUR INSTRUMENT PANELIf the warning
is displayed in the multi-function indicator while the
engine is running, the engine oil level is above
maximum.
Siphon or drain off engine oil until the engine oil level
is between the lower and upper marks on the dipstick.
Check the engine oil level again.
must be displayed.
NOTE: If the oil level is correct and a fault warning is
still given, have the fault traced and rectified by an
authorized Sprinter Dealer.
Displaying Engine Oil Level with Engine OffIf the engine has reached normal operating
temperature, the engine oil level can be displayed on
the multi-function indicator for about 5 minutes after
the engine has been switched off.
The vehicle must be standing on a level surface when
the engine oil is being checked.
Turn the key to position 2 in the ignition lock and wait
about 10 seconds until the multi-function indicator
shows the : symbol.
CAUTION!
Do not operate the engine if the oil level is above
maximum. There is a danger of damage to the
engine or catalytic converter.
Sy mb
N00.00-2150-00Sy mb
N00.00-2151-00
Freightliner-all.book Pag e 106 Monday, December 1, 2003 2:54 PM
Page 107 of 272

UNDERSTANDING YOUR INSTRUMENT PANEL 107
4
Briefly press button (1) twice within 1 second.
The following displays can then appear in the multi-
function indicator:
It is not necessary to add
engine oil.
1quart (about 1liter) of
engine oil must be added.
1.5 quarts (about 1.6 liters)
of engine oil must be
added.
2 quarts (about 2.1 liters) of
engine oil must be added.
Excess engine oil must be
drained or siphoned off.NOTE: If the engine oil level is correct and a warning
that the engine oil level is too high or too low is still
given, have the fault traced and rectified by an
authorized Sprinter Dealer.
If it is not possible to measure the engine oil level
correctly, the È symbol will flash in the multi-
function indicator – repeat the measurement after
waiting a short time.
If no engine oil level reading is shown again, the engine
oil level can still be checked with the dipstick.
Consult an authorized Sprinter Dealer to have the
system checked.
Sy mb
N00.00-2151-00Sy mb
N00.00-2385-00
qt
Sy mb
N00.00-2386-00
qt
Sy mb
N00.00-2384-00
qt
CAUTION!
If the engine oil level is too high or too low the
engine can be damaged.
Add engine oil or siphon or drain off engine oil
until the engine oil level is between the lower and
upper marks on the dipstick. Only add engine oil
up to the upper mark-do not overfill.If the engine oil level is above maximum, there is a
danger of damage to the engine or catalytic converter.
Freightliner-all.book Pag e 107 Monday, December 1, 2003 2:54 PM
Page 108 of 272

108 UNDERSTANDING YOUR INSTRUMENT PANELENGINE OIL LEVEL INDICATOR IN INSTRUMENT
CLUSTER
(VEHICLES WITHOUT ASSYST MAINTENANCE
COMPUTER)If the : indicator lamp lights up when the engine is
running, the engine oil level has dropped to the
minimum mark. Check the engine oil level without
delay and add engine oil up to the upper mark on the
dipstick.
If there is no engine oil in the oil sump, a warning
buzzer will sound if the key is turned to position 2 in
the ignition lock or if the vehicle is being driven, and
the warning
will appear in the multi-function indicator. About 2
quarts (1.9 liters) of oil must be added.
Check the engine oil level without delay and add
engine oil to the upper mark on the dipstick.
Sy mb
N00.00-2384-00
qt
CAUTION!
If the : indicator lamp lights up, the warning
symbol in the multi-function indicator appears
and the warning buzzer sounds, the operating
safety of the engine is endangered (possibility of
engine damage).
Safely pull off the road and turn off the engine (do
not restart the engine). Determine the cause of the
problem. If there are no obvious signs of leakage,
add engine oil. The engine oil level must be
between the lower and upper marks on the
dipstick. Only add engine oil up to the upper
mark – do not overfill.
If the engine oil level is above maximum, there is
a danger of damage to the engine or catalytic
converter.
Freightliner-all.book Pag e 108 Monday, December 1, 2003 2:54 PM
Page 136 of 272

136 STARTING AND OPERATING1. Apply the parking brake.
2. Automatic transmission, shift selector lever to "P"
or "N" position, refer to "Automatic Transmission".
3. Do not depress the accelerator pedal.
4. Turn the key to position 2 in the ignition lock.
The preheater indicator lampq lights up.5. Turn the key clockwise to the stop as soon as the
preheater indicator lamp
q
goes out.
If the engine is at its normal operating temperature,
the preheater indicator lamp will only light up briefly.
Release the key as soon as the engine is running.
NOTE: The key must be returned to position 0 in the
ignition lock before repeating the starting procedure.
If the displayÁ lights up alternately withî in
the multi-function display, there is an immobilizer
malfunction or the key used has not been
programmed.
The: engine oil level warning lamp and the#
battery charge warning lamp must go out after the
engine is started.
If either lamp remains on, stop the engine at once and
have the cause traced and repaired by an authorized
Sprinter Dealer.
During the trip, check the displays and the warning/
indicator lamps in the instrument cluster at regular
intervals.
For instrument cluster and indicator lamps.Maximum Engine SpeedThe maximum engine speed for all vehicles is
4,200 rpm.
Freightliner-all.book Pag e 136 Monday, December 1, 2003 2:54 PM
Page 146 of 272

146 STARTING AND OPERATING Protect sharp edges with padding.
Check the tire pressures after loading the vehicle.
For passenger vans:
Do not stack loads higher than the upper edge of the
backrests.
Always place the load against the backrests of the
seat benches.
Whenever possible, transport loads behind seats
that are not occupied.
Distribute the load in such a way that the
permissible axle loads are not exceeded when the
vehicle is equipped with the maximum number of
seats. Loading the luggage compartment up to the
maximum payload would cause the permissible
rear axle load to be exceeded.
BRA KES
Service Brake
WARNING!
When the engine is not running, the brake and
steering systems are without power assistance.
Under these circumstances, a much greater effort
is necessary to stop or steer the vehicle.
After driving in heavy rain for some time without
applying the brakes or through water deep
enough to wet brake components, the first
braking action may be somewhat reduced and
increased pedal pressure may be necessary. Be
sure to maintain a safe distance from vehicles in
front.
Resting your foot on the brake pedal will cause
excessive and premature wear of the brake pads.
It can also result in the brakes overheating,
thereby significantly reducing their effectiveness.
It may not be possible to stop the vehicle in
sufficient time to avoid an accident.
Freightliner-all.book Pag e 146 Monday, December 1, 2003 2:54 PM
Page 149 of 272

STARTING AND OPERATING 149
5
NOTE: If you find that the minimum mark on the
brake fluid reservoir is reached, have the brake system
checked for pad thickness and leaks.
Parking Brake Indicator LampWith the key in position 2 in the ignition lock and the
parking brake released, the indicator lamp lights
up for about 2 seconds.
If the parking brake is on, the indicator lamp does
not go out before the parking brake is released.
WARNING!
Driving with the brake indicator lamp; (3)
illuminated can result in an accident. There may
be a malfunction in the brake system or in the
electronic brake force distribution. The braking
characteristics are affected and the vehicle could
skid if it is braked hard.
Have your brake system checked immediately if
the brake indicator lamp; (3) stays on. Do
not add brake fluid before checking the brake
system. Overfilling the brake fluid reservoir can
result in spilling brake fluid on hot engine parts
and the brake fluid catching fire. There is a risk of
injury due to hot engine parts or hot steam.
Freightliner-all.book Pag e 149 Monday, December 1, 2003 2:54 PM