air condition DODGE SPRINTER 2005 1.G User Guide

UNDERSTANDING YOUR INSTRUMENT PANEL 127
4
Air StrainerTo lock fasteners (1)
To unlock fasteners (2)
The air strainer is located at the rear of the air
conditioner for rear passenger compartment.
Increased quantities of sand or dust may settle on the
air conditioner for rear passenger compartment air
strainer when driving on dusty or sandy streets. The
air strainer must be either cleaned or replaced in the
event of visible contamination. Removing and Cleaning the Air strainer
1. Unlock all quick-acting fasteners (2).
2. Remove the cover and air strainer (3).
3. Remove the Velcro closure (4) from the cover (6)
and the grating (5).
4. Remove the air strainer (3) from the grating.
5. Wash out the air strainer (3) with clean water.
6. Let the air strainer (3) dry.
NOTE: The air strainer (3) must not be cleaned or dried
by machine.

128 UNDERSTANDING YOUR INSTRUMENT PANELInstalling the Air Strainer
1. Affix the air strainer (3) to the grating (5) (make certain that the ends project evenly).
2. Replace the air strainer (3) and grating (5) on the cover and press the Velcro closure (4) on the
cover (6).
3. Insert the air strainer (3) with the cover and grating (5).
4. Lock (1) all quick-acting fasteners.
ELECTRIC BLOWER (OPTIONAL)See Section 4, Understanding Your Instrument Panel,
for switch locations.
The electric blower can be used to
aerate or deaerate the cargo area.
This feeds fresh air into the cargo
area or extracts warm air.
Deaeration:
Press switch upward.
Aeration:
Press switch downward.
To switch off:
Switch the airflow switch to the center position.
CAUTION!
Never operate the air conditioner for rear
passenger compartment without an air strainer.
Never install a damaged air strainer.
If the air strainer with visible contamination is
neither cleaned nor replaced, damage to the air
conditioner for rear passenger compartment may
result; such damage is not covered by the
Warranty.

136 UNDERSTANDING YOUR INSTRUMENT PANELHeat operation:
Different operating conditions will be in effect
depending on the heat level required.
The integrated control unit adjusts the heat flow using
the following operating levels:
High – Low – Off
Safety Equipment
For safety reasons, the heater will automatically switch
off if faults occur which cause the device to overheat.
Tips for Coping with Problems; refer to "Auxiliary
Heater – Tips for Coping with Problems".
The integrated control unit contains a diagnostic
system which detects and stores faults. The error can
be read by means of the vehicle diagnosis. If a fault
occurs while the heater is switched on, the
symbol ö will flash and the error code for that fault
will be displayed in the timer.
The fault should be corrected as soon as possible by an
authorized Sprinter Dealer.
Settings with the Auxiliary Heater switched onIn preheat mode, the blower is automatically switched
on at blower speed 1 when the water heater is switched
on. When driving, the airflow control switch (2) can be
set as desired.

UNDERSTANDING YOUR INSTRUMENT PANEL 137
4
NOTE: Only on vehicles with automatic heater
control/regulated air conditioner:
Before switching on the heater or entering the switch-
on time, the temperature control (1) must be set to
maximum heater output (as illustrated).
Set the air distribution control (3) as required between
Y and Z .AUXILIARY HEAT EXCHANGER IN LOAD
COMPARTMENT, ONLY WITH AUXILIARY HEATER
(OPTIONAL)
The auxiliary heat exchanger switch
is located on the right next to the
steering column. To switch on at blower speed 1:
Press the upper section, the left-hand indicator lamp in
the switch lights up.
To switch on at blower speed 2:
Press the lower section, the right-hand indicator lamp
in the switch lights up.
To switch off :
Press the switch to the middle position.
Operation is only possible when the key is turned to
position 2 in the ignition lock.
NOTE:
The auxiliary heat exchanger in the load
compartment should be switched off at coolant
temperatures below 176 °F (+80 °C) to quickly de-fog
and de-ice the windshield and front side windows.

162 STARTING AND OPERATINGas the voltage reaches this level again
– the ABS is then
reactivated.
If ABS malfunctions, the other driving safety systems
are deactivated. The handling and braking
characteristics of your vehicle change. The other
braking and driving systems still function normally.
I
Anti-Lock Brake System (ABS)ABS prevents the wheels from locking at any speed
above about 5 mph (8 km/h), regardless of road
surface conditions. The vehicle remains steerable even
if the brakes are applied fully.
A light vibrating of the steering wheel and pulsating of
the brake pedal indicate that the ABS is working.
On slippery road surfaces, the ABS will respond even
with light brake pedal pressure because of the
increased likelihood of locking wheels. The pulsating
brake pedal can be an indication of hazardous road
conditions and works as a reminder to take extra care
while driving.
WARNING!
If the ABS indicator lamp - does not go out or
lights up again while driving, the ABS is malfunc-
tioning. If ABS malfunctions, the other driving
safety systems are deactivated. The vehicle’s brak-
ing characteristics may be affected. There is an in-
creased risk that your vehicle could skid in the
event of sharp braking. Have the malfunction
traced and repaired without delay by an autho-
rized Sprinter Dealer.
Adapt your speed and driving style to the
prevailing road, traffic and weather conditions.
Driving too fast increases the risk of an accident.

164 STARTING AND OPERATINGElectronic Brake Force Distribution (EBD)The electronic brake force distribution (EBD) prevents
the rear wheels from being overbraked when there is
little load on the rear axle or if there is not much friction
between the tires and road (e.g., if the road is wet).
Acceleration Skid Control Indicator Lamp (ASR)
and Brake Assist System (BAS)
1if equipped
When the key is in position 2 in the ignition lock, the
indicator lamp k will light up in the instrument
cluster as a function check. It goes out when the engine
is running.12500 Type vehicles only
WARNING!
If the brake indicator lamp ; (- ) does not
go out or lights up again while driving, the brake
fluid level may not necessarily have dropped be-
low the minimum filling capacity but a malfunc-
tion may have occurred in the EBD. In this case
continue driving, but with even greater care.
The wheels of the rear axle could lock if the
vehicle is braked hard. This could lead to a
skidding of the vehicle. Have the malfunction
traced and repaired without delay by an
authorized Sprinter Dealer.
Adapt your speed and driving style to the
prevailing road, traffic and weather conditions.
Driving too fast increases the risk of an accident.

176 STARTING AND OPERATINGThe vehicle’s safety on the road depends to a great
extent on tire condition and correct tire pressure.
If tire pressures are too high or too low, handling
characteristics will be adversely affected and fuel
consumption and tire wear will increase. Check tire
pressures regularly (each time the vehicle is refueled).
Check tire pressures (including the spare wheel) with
the tires cold. The pressure difference between the tires
on a single axle should not exceed 1.5 psi (10 kPa). If
tire pressure in individual tires is too low: check the
valves, wheels and tires for signs of leaks.
After a period of fast driving, or in hot weather, tire
pressures can increase by as much as 14.5 psi (100 kPa).
Never release air from a warm tire or else the tire
pressure will be too low. NOTE:
Tire pressure changes by about 1.5 psi (10 kPa)
for every 18
°F (+10
°C) change in air temperature. For
this reason, do not release pressure from tires when
they are warm.
Remember to allow for this when checking tire
pressures indoors, particularly in winter.
Example:
Room temperature: about 68
°F (+20
°C)
Outside temperature: about 32
°F (0
°C)
Required tire pressure, specified tire pressure 3 psi
(20 kPa).
Information on tires can be obtained from any
authorized Sprinter Dealer.
WARNING!
Correct the tire pressures before loading the
vehicle fully. If the tire pressure is too low driving
safety and tire mileage are decreased.

190 STARTING AND OPERATING
WARNING!
Take into consideration that when towing a trail-
er, the handling characteristics are different and
less stable from those when operating the vehicle
without a trailer.
It is important to avoid sudden maneuvers.
Sudden maneuvers may lead to loss of control
over the vehicle-trailer combination. This could
cause an accident resulting in property damage or
injury to you or others.
CAUTION!
If the transmission hunts between gears on
inclines, manually shift to a lower gear (select
"4",
"3", "2" or
"1"). A lower gear and reduction of
speed reduces the chance of engine overloading
and / or overheating.
When going down a long hill, shift into a lower
gear and use the engine’s braking effect. Avoid
riding the brakes, thus overheating the vehicle
and trailer brakes.
If the engine coolant rises to an extremely high
temperature (coolant temperature needle
approaching the red zone) when the air
conditioner is on, turn off the air conditioner.
Engine coolant heat can be additionally vented by
opening the windows, switching the climate
control fan speed to high and setting the
temperature control to the maximum hot position.

218 MAINTAINING YOUR VEHICLEDisposal of Service ProductsDispose of service products and of parts which come
into contact with them (e.g. filters) in an
environmentally responsible manner. Comply with
applicable bars and regulations.EMISSION RELATED COMPONENT WARRANTY
STATEMENTThe Manufacturer warrants to the original and each
subsequent owner of a Sprinter heavy-duty on
highway diesel engine that:
(1) the engine was designed, built and equipped so as
to conform at the time of sale with the applicable
regulations adopted by the Federal Environmental
Protection Agency, and
(2) the emission control system of such engine is free
from defects in materials and workmanship which
would cause it not to conform with those regulations
for a period of use of five years or 100 000 miles or
3 000 hours of engine operation, whichever occurs
first.
REGULAR CHECKSThe following checks should be performed at regular
intervals (for example once a week or each time the
vehicle is refueled):
 Windshield cleaner system – fluid reservoir.
 Air strainer, in vehicles with an air strainer element maintenance indicator (optional equipment).
 Engine oil level.
 Checking ribbed V-belt.
 Hydraulic brake system, clutch mechanism fluid level.
 Coolant level.
 Tire and spare wheel condition and pressures of the same. For more information, refer to "Wheels and
Tires".
 Vehicle lighting.

MAINTAINING YOUR VEHICLE 229
7
Refrigerant Recovery and Recycling
R-134a Air Conditioning Refrigerant is a
hydrofluorocarbon (HFC) that is endorsed by the
Environmental Protection Agency and is an ozone-
saving product. However, the manufacturer
recommends that air conditioning service be
performed by dealers or other service facilities using
recovery and recycling equipment.
WARNING!
 Use only refrigerants and compressor lubricantsapproved by the manufacturer for your air
conditioning system. Some unapproved
refrigerants are flammable and can explode,
injuring you. Other unapproved refrigerants or
lubricants can cause the system to fail, requiring
costly repairs. Refer to Section 3 of the Warranty
Information Book for additional warranty
information.
 The air conditioning system contains refrigerant under high pressure. To avoid risk of personal
injury or damage to the system, adding
refrigerant or any repair requiring lines to be
disconnected should be done by an experienced
repairman.