fuel filter DODGE SPRINTER 2005 1.G Owners Manual

UNDERSTANDING YOUR INSTRUMENT PANEL 93
4
Indicator Lamp Symbolsv
Acceleration skid control (ASR)
or electronic stabi lity program (ESP)*
or slippery surface warning.
1
Airbag Malfunction (USA only).
Parking brake applied.
A
High beam on, refer to "Multifunction Switch".
#
Battery not being charged,
refer to "Battery Charge Indicator Lamp".
Water in fuel filter, refer to "Water in Fuel
Indicator Lamp".
2
Brake pads worn.
:
Engine oil level too low,
refer to "Engine Oil Level Indicator Lamp".
/
Coolant level too low,
refer to "Coolant Level Indicator Lamp".
;
Brake fluid level too low and electronic brake force
distribution (EBD) malfunction (USA only).
*2500 Type Vehicles only.
3
Brake fluid level too low and electronic brake force
distribution (EBD) malfunction (Canada only).
<
Seat belt warning lamp.
-
Anti-lock brake system (ABS) malfunction.
Electronic stability program (ESP)* malfunction.
±
Engine control unit malfunction.
k
Acceleration skid control (ASR) malfunction
and brake assist system (BAS)
1malfunction.
™
Constant RPMs on.
W
Fluid level in windshield washer low.
q
Preheating.

104 UNDERSTANDING YOUR INSTRUMENT PANELBattery Charge Indicator LampWhen the key is in position 2 in the ignition lock, the
battery charge indicator lamp # will light up in the
instrument cluster. It must go out when the engine is
running.
If the battery charge indicator lamp # remains on or
lights up again while the vehicle is moving, a fault has
developed in the battery charge circuit.
Do not drive on. Take your vehicle to an authorized
Sprinter Dealer to have the problem corrected.
Water in Fuel Indicator LampWhen the key is turned to position 2 in the ignition
lock, the fuel filter indicator lamp in the
instrument cluster lights up for about 2 seconds. It
must go out when the engine is running.
If water in fuel indicator lamp does not go out or
comes on with the engine running, drain the water
from the fuel filter as soon as possible.

UNDERSTANDING YOUR INSTRUMENT PANEL 105
4
NOTE: Should the water in fuel indicator lamp
still not go out after the fuel filter has been drained, the
cause should be examined by an authorized Sprinter
Dealer.
If the indicator lamp does not light up for about
2 seconds with the key in the ignition lock in position 2,
there is a malfunction in the water separator system.
Have the cause rectified by an authorized Sprinter
Dealer.
Engine Oil Level Indicator LampThe engine oil level indicator lamp : lights up in
the instrument cluster when the key is turned to
position 2 in the ignition lock. It must go out when the
engine is running.

140 STARTING AND OPERATING

Deactivating the Acceleration Skid
Control (ASR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Brake Assist System (BAS)
(vehicle type 2500 only) . . . . . . . . . . . . . . . . . . . 169
Indicator Lamp Electronic Stability Program
(ESP) (type 2500 vehicles only) . . . . . . . . . . . . 170
Electronic Stability Program (ESP)
(vehicle type 2500 only) . . . . . . . . . . . . . . . . . . . 171


Auxiliary Drive (Optional) . . . . . . . . . . . . . . . . . . 172


Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173


Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Tire Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Hydroplaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 175


Tire Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Tire Pressures of Loaded Vehicle in PSI (kPa) . . . 177
Vehicle type 2500 C/HC/SHC . . . . . . . . . . . . 177
Vehicle type 3500 C/HC/SHC . . . . . . . . . . . . 177
Comfort Tire Pressures in PSI (kPa) . . . . . . . . 178
Comfort Tire Pressures in PSI (kPa) . . . . . . . . 178


Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179


Fuel Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 179
Fuel Filter with Water Separator . . . . . . . . . . . 180
Diesel Fuels for Use at Very Low
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . 180


Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182


Programmed Top Speed (Optional) . . . . . . . . . . 182


Bleeding Diesel Fuel System . . . . . . . . . . . . . . . . . 183


Draining Fuel Filter with Water Separator . . . . . 184
Bleeding the Diesel Fuel Syst em . . . . . . . . . . . 185


Permissible Roof Load . . . . . . . . . . . . . . . . . . . . . . 186


Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Trailer Hitches (Optional) . . . . . . . . . . . . . . . . . 186
Electrical Connections (Optional) . . . . . . . . . . 186
Vehicle and Trailer Weights and Ratings . . . . 187
Loading a Trailer . . . . . . . . . . . . . . . . . . . . . . . . 187
Checking Weights of Vehicle and Trailer . . . . 188
Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . 188
Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 189
Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 191


Emissions Control System (Catalytic Converter) 192


Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . 192


Fording (Wading Capability) . . . . . . . . . . . . . . . . 192


Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . 193
A Special Note Concerning Vehicle
Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

180 STARTING AND OPERATINGFuel Filter with Water SeparatorCheck the water separator when the fuel indicator
lamp does not go out or comes on while the engine
is running. For more information on the indicator
lamp .
The interval for changing the fuel filter is reduced to
10,000 miles (about 15,000 km).
Diesel Fuels for Use at Very Low TemperaturesAt very low temperatures the fluidity of No. 2 diesel
fuel may become insufficient due to parraffin
separation. For this reason the vehicle comes equipped
with a fuel preheater. It permits a troublefree engine
operation to a temperature of approximately 14 °F (–
10 °C) when using No. 2 diesel fuel.
To avoid malfunctions, No. 2 diesel fuel of a lowered
cloud point is marketed during the cold season.
A t tem pera tures below 1 4 ° F (–1 0 °C) us e win teriz ed or
No. 1 diesel fuel only. If not available, a certain
quantity of kerosene or fuel flow improver may be
added. Mixing only to be done within the vehicle’s fuel
tank. Kerosene has to be filled in before the diesel fuel.
Engine power may drop according to the proportion of
kerosene. For this reason, keep percentage of kerosene
added to the minimum necessitated by the ambient
temperature.
WARNING!
Under no circumstances should gasoline be mixed
with diesel fuel.
Due to the high pressure and high temperature in
the injection system, there is a risk of fire and
explosion.
In addition, there is a risk of engine damage.
Always follow basic safety rules when working
with any combustible material.

184 STARTING AND OPERATINGDRAINING FUEL FILTER WITH WATER
SEPARATOR1. Fuel filter
2. Drain hose
3. Water drain screw
The fuel filter (1) is located in the engine compartment.
NOTE: The fuel filter must be drained as soon as the
water in fuel indicator lamp lights up. NOTE:
Prior to opening water drain screw (3), place a
suitable receptacle underneath the drain hose (2). Turn
water drain screw (3) on and off only by hand.
Diesel fuels and diesel fuel mixtures must be disposed
of properly; we recommend water be drained from fuel
filters by an authorized Sprinter Dealer.
Draining Fuel Filter
 Stop the engine.
 Shift gear selector lever to ‘‘P’’ position.
Open the hood.
 Place a suitable receptacle underneath the drain hose (2).
 Turn the key in the ignition lock to position 2.
CAUTION!
Delaying draining of the fuel filter for a
considerable time after the indicator lamp lights
up may lead to engine damage.

STARTING AND OPERATING 185
5
 Open immediately the water drain screw (3) about 1 turn (counterclockwise) until fluid emerges. Ensure
that the fluid is collected in the receptacle.
 Close the water drain screw (3) as soon as about 0.25 US qt (0.2 liters) are emerged.
 After draining, return the key in the ignition lock to position 0.
 Dispose of the collected fluid in an environmentally responsible manner.
 If the filter is still saturated, drain the filter once more.
After draining, the engine may run briefly but stall for
lack of fuel. If this occurs, bleed the system.
NOTE: Should the water in the fuel indicator lamp
still not go out after the fuel filter has been drained
twice, the cause should be examined by an authorized
Sprinter Dealer.
Bleeding the Diesel Fuel SystemThe diesel fuel system must be bled before starting the
engine.
 Turn the key in the ignition lock position 2 for at
least 30 seconds.
 Return the key to position 0.
 Start the engine three to four times. The engine control unit indicator lamp ± must go out.
NOTE: Too many attempts to start the engine could
drain the battery. If the engine does not start after
several attempts, consult an authorized Sprinter
Dealer.

216 MAINTAINING YOUR VEHICLELegend For Engine Compartment
1. Windshield washer system fluid reservoir.
2. Maintenance indicator for air cleaner element (Optional).
3. Oil dipstick.
4. Oil filler neck.
5. Ribbed V-belt. Auxiliary drive (Optional) refer to “Auxiliary
drive“. 6. Fuel filter with water separator.
7. Hydraulic brake fluid reservoir.
8. Coolant reservoir.
9. Battery
The auxiliary battery is located underneath the
front passenger seat (optional equipment).
10. Fuse box (These special fuses should only be replaced at by
an authorized Sprinter Dealer).

218 MAINTAINING YOUR VEHICLEDisposal of Service ProductsDispose of service products and of parts which come
into contact with them (e.g. filters) in an
environmentally responsible manner. Comply with
applicable bars and regulations.EMISSION RELATED COMPONENT WARRANTY
STATEMENTThe Manufacturer warrants to the original and each
subsequent owner of a Sprinter heavy-duty on
highway diesel engine that:
(1) the engine was designed, built and equipped so as
to conform at the time of sale with the applicable
regulations adopted by the Federal Environmental
Protection Agency, and
(2) the emission control system of such engine is free
from defects in materials and workmanship which
would cause it not to conform with those regulations
for a period of use of five years or 100 000 miles or
3 000 hours of engine operation, whichever occurs
first.
REGULAR CHECKSThe following checks should be performed at regular
intervals (for example once a week or each time the
vehicle is refueled):
 Windshield cleaner system – fluid reservoir.
 Air strainer, in vehicles with an air strainer element maintenance indicator (optional equipment).
 Engine oil level.
 Checking ribbed V-belt.
 Hydraulic brake system, clutch mechanism fluid level.
 Coolant level.
 Tire and spare wheel condition and pressures of the same. For more information, refer to "Wheels and
Tires".
 Vehicle lighting.

MAINTAINING YOUR VEHICLE 257
7
CAPACITIES
Engine with oil filter Engine oil Fuel tank Cooling system Windshield washer
system
Including
reserve fuel
All vehicles about 9.5 US qt
(9.0 l) about
26.4 US gal
(100 l) about
2.8 US gal
(10.5 l) about
2.7 US gal
(10.0 l) about
7.4 US qt
(7.0 l)