roof DODGE SPRINTER 2006 1.G User Guide

STARTING AND OPERATING 143
5
…Winter tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Q Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Q Fuel Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 209
…Fuel Filter with Water Separator . . . . . . . . . . . 210…Diesel Fuels for Use at Very
Low Temperatures . . . . . . . . . . . . . . . . . . . . . . . 211
Q Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
…Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Q Programmed Top Speed (Optional) . . . . . . . . . . 213
Q Bleeding Diesel Fuel System . . . . . . . . . . . . . . . . . 214
Q Draining Fuel Filter with Water Separator . . . . 214
…Bleeding the Diesel Fuel System . . . . . . . . . . . 216
Q Permissible Roof Load . . . . . . . . . . . . . . . . . . . . . . 216
Q Loading the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 216
…Tire and Loading Information . . . . . . . . . . . . . 217
Q Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
…Trailer Hitches (Optional) . . . . . . . . . . . . . . . . . 222
…Electrical Connections (Optional) . . . . . . . . . . 222
…Vehicle and Trailer Weights and Ratings . . . . 222
…Trailer Tongue Load . . . . . . . . . . . . . . . . . . . . . 223
…Loading a Trailer . . . . . . . . . . . . . . . . . . . . . . . . 223…Checking Weights of Vehicle and Trailer . . . . 224
…Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . 224…Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 225
…Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 227
Q Emissions Control System
(Catalytic Converter) . . . . . . . . . . . . . . . . . . . . . . . 228
Q Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . 228
Q Fording (Wading Capability) . . . . . . . . . . . . . . . . 228
Q Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . 229
…A Special Note Concerning
Vehicle Alteration . . . . . . . . . . . . . . . . . . . . . . . . 230

STARTING AND OPERATING 163
5
Driving Safety Systems
The vehicle can be equipped with the following
Driving Safety Systems:
 Anti-lock brake system (ABS)
 Electronic brake force distribution (EBV)
 Acceleration skid control (ASR)
 Brake assist system (BAS)
1
 Electronic stability program (ESP®)*
NOTE: The maximum effectiveness of ABS, EBV, ASR
and ESP®* is only achieved if you drive with correct
tire pressures and adjust tire pressures to correspond
with the vehicle’s load. In winter operation, the
maximum effectiveness of the ABS and the ESP
®* is
only achieved with winter tires (M+S tires), or snow
chains as required.
*Vehicle type 2500 only
WARNING!
When leaving the vehicle always remove the key
from the ignition lock, and lock your vehicle.
Do not leave children unsupervised in the vehicle,
even if they are secured by a child restraint
system. The children could
 injure themselves on parts of the vehicle
 release the child-proof locks by pressing the
central locking button and could thereby open
the doors and
 cause injury to others as a result
 get out of the vehicle and could either injure
themselves when doing so or they could be
injured by the traffic approaching from the rear
 suffer serious or fatal effects in the event of long
periods of hot weather
 release the parking brake. The vehicle could
then start moving of its own accord.
Unsupervised use of vehicle equipment may cause
severe personal injuries, death and property damage.

202 STARTING AND OPERATING
Kilopascal (kPa)
Themetric unit for air pressure. There are 6.9 kPa to 1
psi; another metric unit for air pressure is bars. There
are 100 kilopascals (kPa) to 1 bar.
Maximum Load Rating
The maximum load in kilograms and pounds that can
be carried by the tire.
Maximum Loaded Vehicle Weight
The sum of curb weight, accessory weight, vehicle
capacity weight and production options weight.
Maximum Tire Inflation Pressure
This number is the greatest amount of air pressure that
should ever be put in the tire under normal driving
conditions.
Normal Occupant Weight
The number of occupants the vehicle is designed to
seat, multiplied by 68 kilograms (150 lbs).
Occupant Distribution
The distribution of occupants in a vehicle at their
designated seating positions.Production Options Weight
The combined weight of those installed regular
production options weighing over 5 lbs (2.3 kilograms)
in excess of those standard items which they replace,
not previously considered in curb weight or accessory
weight, including heavy duty brakes, ride levelers,
roof rack, heavy duty battery, and special trim.
PSI (Pounds per Square Inch)
A standard unit of measure for air pressure. Another
metric unit for air pressure is bars or kilopascal (kPa).
Recommended Tire Inflation Pressure
Recommended tire inflation pressure listed on Tire
and Loading Information placard on the driver’s door
B-pillar for normal driving conditions. Provides best
handling, tread life and riding comfort.
Rim
A metal support for a tire or a tire and tube assembly
upon which the tire beads are seated.
Sidewall
The portion of a tire between the tread and the bead.

216 STARTING AND OPERATING
Bleeding the Diesel Fuel System
The diesel fuel system must be bled before starting the
engine.
 Turn the key in the ignition lock position 2 for at
least 30 seconds.
 Return the key to position 0.
 Start the engine three to four times. The engine
control unit indicator lamp± must go out.
NOTE: Too many attempts to start the engine could
drain the battery. If the engine does not start after
several attempts, consult an authorized Sprinter
Dealer.PERMISSIBLE ROOF LOAD
The maximum permissible roof load is:
 Vehicles with low roof 660 lbs (300 kg)
 Vehicles with high roof 330 lbs (150 kg)
 The weight of any load carried on the roof,
including the roof rack, must not exceed the
maximum permissible roof load.
LOADING THE VEHICLE
Two labels on the vehicle show how much weight it
may properly carry.
 The Tire and Loading Information placard can be
found on the driver’s door B-pillar. This placard
tells you important information about the number
of people that can be in the vehicle and the total
weight that can be carried in the vehicle. It also
contains information on the proper size and
recommended tire inflation pressures for the
original equipment tires on the vehicle.
 The Certification Label can be found below the
driver’s seat on an outward facing position of the
mounting pillar. It tells you about the gross weight

270 MAINTAINING YOUR VEHICLE
tree resins etc. should be removed immediately to
avoid paint damage. Frequent washing reduces and/
or eliminates the aggressiveness and potency of the
above adverse influences.
More frequent washings are necessary to deal with
unfavorable conditions; for example operation near the
ocean, in industrial areas (smoke, exhaust emissions),
or during the winter months.
You should check your vehicle from time to time for
stone chipping or other damage. Any damage should
be repaired as soon as possible to prevent the start of
corrosion.
In doing so, do not neglect the underside of the vehicle.
A prerequisite for a thorough check is a washing of the
underbody followed by a thorough inspection.
Damaged areas need to be undercoated again.
Your vehicle has been treated at the factory with a wax-
base rustproofing in the body cavities which will last
for the lifetime of the vehicle. Post-production
treatment is neither necessary nor recommended by
DaimlerChrysler Corporation.Because of the possibility of incompatibility between
materials used in the production process and others
applied later.
Scratches, corrosive deposits, corrosion or damage due
to negligent or incorrect care cannot always be
removed or repaired with car-care products. In such
cases it is best to seek aid by your authorized Sprinter
Dealer.
The following topics deal with the cleaning and care of
your vehicle and give important "how-to" information
as well as references to car-care products.
WARNING!
Never use openings in the bodywork as steps.
You could otherwise damage the vehicle and it
could lead to an accident.
CAUTION!
Do not use abrasive or strong cleaning materials
such as steel wool or scouring powder, which will
scratch metal and painted surfaces.

320 INDEX
Climate Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Comfortseat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Comfortseat (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . 61
Compartments in Front Doors. . . . . . . . . . . . . . . . . . . 87
Constant RPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Consumer Assistance
Be Reasonable with Request . . . . . . . . . . . . . . . . . 312
If You Need Assistance . . . . . . . . . . . . . . . . . . . . . 312
Prepare a List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Prepare for the Appointment . . . . . . . . . . . . . . . . 312
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . . . . 108
Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . . 103
Coolant, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Cooling System, Engine . . . . . . . . . . . . . . . . . . . . . . . 261
Corrosion Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
DDe-Fogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Dehumidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
De-Icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Diesel Fuels for Use at Very Low Temperatures . . 211Direction of Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Displaying Engine Oil Level . . . . . . . . . . . . . . . . . . . 115
Doors
Front Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Rear Cargo Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Draining Fuel Filter with Water Separator . . . . . . . 214
Driver’s Airbag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Driving Safety Systems . . . . . . . . . . . . . . . . . . . . . . . . 163
EElectric Sun Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Electrical Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Fuse and Relay Optional Equipment . . . . . . . . . . 281
Fuse, Relay, and Diode Assignments - Optional
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Relay Assignment, Standard Equipment . . . . . . 281
Standard Fuse and Relay Equipment. . . . . . . . . . 277
Electrical Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Electronic Brake Force Distribution . . . . . . . . . . . . . 167
Electronic Brake Force Distribution Lamp . . . . . . . . 160
Electronic Stability Program . . . . . . . . . . . . . . . . . . . 169
Emission Label, Vehicle/Engine . . . . . . . . . . . . . . . . . . 8

324 INDEX
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Oil Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
Once a Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Regular Check-Ups. . . . . . . . . . . . . . . . . . . . . . . . . 306
Scope of Work for Maintenance service . . . . . . . 308
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
With ASSYST Maintenance Computer . . . . . . . . 306
Without ASSYST Maintenance Computer . . . . . 305
Maximum Engine Speed . . . . . . . . . . . . . . . . . . . . . . 145
MaximumTire Inflation Pressure . . . . . . . . . . . . . . . 199
Mechanical Sun Roof. . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Mechanical Sun Roof Operation . . . . . . . . . . . . . . . . . 81
Mirror Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Mirrors
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Mobile Phone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Mopar® Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
Multi-Function Indicator . . . . . . . . . . . . . . . . . . . . . . . 96
Multifunction Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 72OOccupant Restraints . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Opening/Closing doors . . . . . . . . . . . . . . . . . . . . . . . . 27
Operation, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Ornamental Moldings . . . . . . . . . . . . . . . . . . . . . . . . . 273
Outlet, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Outside Temperature Display . . . . . . . . . . . . . . . . . . 100
Overheating (Air Heater) . . . . . . . . . . . . . . . . . . . . . . 140
PPassenger Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Passenger Airbag, Front Seat . . . . . . . . . . . . . . . . . . . . 48
Passenger Compartment Protection . . . . . . . . . . . . . . 25
Alarm Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pedals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Permissible Roof Load . . . . . . . . . . . . . . . . . . . . . . . . 216
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Power Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Programmed Top Speed . . . . . . . . . . . . . . . . . . . . . . . 213
RRadial-Ply Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

INDEX 325
10
Radio Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Rear Cargo Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Rear Seat Bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Removal and Installation . . . . . . . . . . . . . . . . . . . . . 64
Recommended Fluids and Lubricants . . . . . . . . . . . 297
Recommended Tire Inflation Pressure . . . . . . . . . . . 186
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Regular Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Relay Assignment, Standard Equipment . . . . . . . . . 281
Remote Keyless Entry . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Removing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Replacing Wiper Blades . . . . . . . . . . . . . . . . . . . . . . . 268
Reporting safety Defects . . . . . . . . . . . . . . . . . . . . . . . 315
Reserve Fuel Indicator Lamp . . . . . . . . . . . . . . . . . . . 105
Residual Engine Heat Utilization . . . . . . . . . . . . . . . 124
Residual Engine Heat Utilization (REST) . . . . . . . . 124
Restraints, Occupant . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Retrofitting Seat Mounting Cups . . . . . . . . . . . . . . . . 65Reversing Aid
Audible Warning . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Ribbed V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Roof Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Rotating Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
RPMs, Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
SSafety Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Seat Belt Warning Lamp and Airbag Malfunction . . 44
Seat Belts
Belt Tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Fastening and Removing . . . . . . . . . . . . . . . . . . . . . 45
Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Seat Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Seats
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Driver’s and Front Passenger’s Seat . . . . . . . . . . . . 60
Folding Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Lumbar Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

326 INDEX
Rear Seat Bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Security System with Towing and Passenger
Compartment Protection . . . . . . . . . . . . . . . . . . . . . . . 23
Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Switching off the Alarm . . . . . . . . . . . . . . . . . . . . . . 24
Visual Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Disposal of Service Products . . . . . . . . . . . . . . . . . 256
Skid Control, Acceleration . . . . . . . . . . . . . . . . . . . . . 167
Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Spare Wheel Location . . . . . . . . . . . . . . . . . . . . . . . . . 236
Special Maintenance Requirements . . . . . . . . . . . . . 307
Speed Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . . . 255
SRS Malfunction Indicator Lamp . . . . . . . . . . . . . . . . 49
Standard Fuse and Relay Equipment . . . . . . . . . . . . 277
Starter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Storing Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182Suggestions For Obtaining Service For
Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Sun Roof
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Mechanical Operation . . . . . . . . . . . . . . . . . . . . . . . 81
Sun Roof, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Switch Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Switch,Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
TTachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101, 103
Telephone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Tie Down Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Tire
Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Tire and Loading Information . . . . . . . . . . . . . . . . . . 217
Tire Care and Maintenance . . . . . . . . . . . . . . . . . . . . 180
Tire Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Tire Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Tire Sizes for Sprinter Vehicles . . . . . . . . . . . . . . . . . 193
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Alignment and Balance . . . . . . . . . . . . . . . . . . . . . 206
Aspect Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193