DODGE TOWN AND COUNTRY 2004 Service Manual

DODGE TOWN AND COUNTRY 2004 Service Manual TOWN AND COUNTRY 2004 DODGE DODGE https://www.carmanualsonline.info/img/12/56919/w960_56919-0.png DODGE TOWN AND COUNTRY 2004 Service Manual
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Page 2031 of 2585

DODGE TOWN AND COUNTRY 2004  Service Manual (15) Remove oil pump-to-case bolts (Fig. 14).
CAUTION: Be sure input speed sensor is removed
before removing oil pump. (16) Install pullers Tool C-3752 as shown in (Fig.
15). (17) Remove oil pump asse

Page 2032 of 2585

DODGE TOWN AND COUNTRY 2004  Service Manual (18) Remove oil pump gasket (Fig. 18).
CAUTION: If transaxle failure has occurred, the
cooler bypass valve must be replaced. Do not
re-use or attempt to clean valve. (19) Remove cooler bypass valve (F

Page 2033 of 2585

DODGE TOWN AND COUNTRY 2004  Service Manual (22) Remove #4 thrust plate (Fig. 22).
(23) Remove front sun gear assembly and #4
thrust washer (Fig. 23). (24) Remove front carrier/rear annulus assembly
and #6 needle bearing (Fig. 24).
(25) Remove

Page 2034 of 2585

DODGE TOWN AND COUNTRY 2004  Service Manual (26) Setup tool 5058 as shown in (Fig. 27). Com-
press 2/4 clutch return spring (just enough to remove
snap ring) and remove snap ring.
NOTE: Verify that Tool 5058 is centered properly
over the 2/4 cl

Page 2035 of 2585

DODGE TOWN AND COUNTRY 2004  Service Manual (29) Remove 2/4 clutch pack (Fig. 30).Tag 2/4
clutch pack for reassembly identification.
(30) Remove tapered snap ring (Fig. 31). (31) Remove low/reverse reaction plate (Fig. 32).
(32) Remove one low/

Page 2036 of 2585

DODGE TOWN AND COUNTRY 2004  Service Manual (33) Remove low/reverse reaction plate snap ring
(Fig. 34).
(34) Remove low/reverse clutch pack (Fig. 35). (35) Remove transfer gear cover-to-case bolts (Fig.
36).
(36) Remove transfer gear cover (Fig

Page 2037 of 2585

DODGE TOWN AND COUNTRY 2004  Service Manual (37) Using Tool 6259, remove transfer shaft gear-
to-shaft nut and coned washer (Fig. 38) (Fig. 39). (38) Using tool L-4407A, remove transfer shaft
gear (Fig. 40).
(39) Remove transfer gear shim (sele

Page 2038 of 2585

DODGE TOWN AND COUNTRY 2004  Service Manual (40) Remove bearing cup retainer (Fig. 42).
(41) Remove transfer gear bearing cone using
setup shown in (Fig. 43). (42) Remove transfer shaft bearing cup from
retainer using Tool 6062 (Fig. 44).
(43)

Page 2039 of 2585

DODGE TOWN AND COUNTRY 2004  Service Manual (44) Using tool 5049A, remove transfer shaft from
transaxle (Fig. 46).
(45) Slip bearing cup retainer and oil baffle off of
shaft (Fig. 47). (46) Using tool P-334, press transfer shaft bearing
cone of

Page 2040 of 2585

DODGE TOWN AND COUNTRY 2004  Service Manual (49) Remove stirrup and strap (Fig. 50).
(50) Using Tool 6259 (Fig. 51), remove output shaft
gear-to-shaft bolt and washer (Fig. 52). (51) Using Tool L4407A, and button 6055, remove
output gear from s
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