service DODGE VIPER 2004 ZB / 2.G User Guide

Improper alignment will not cause vehicle vibration.
Vibration may be a result of tire and wheel out-of-
balance. Proper balancing will reduce vibration and
avoid tire cupping and spotty wear.
Low Tire Pressure (LTP) System
Low Tire Indicator
The Low Tire indicator in the Liquid Crystal Display
(LCD) of the instrument cluster will flash slowly and a
single chime will sound to warn if tire pressure falls
below 20 psi (138 kpa). The indicator will flash more
rapidly and a continuous tone will sound to warn if tire
pressure falls below 14 psi (97 kpa). Seek repair as soon as
possible.
If the indicator stays on and one chime will sound, a
system failure has occurred. See your dealer for service.Although the tires are designed with a ªrun flatº feature
that allows the vehicle to be driven about 50 miles (80
km) at 55 m.p.h. (88 kph), immediate service should be
obtained if the Low Tire indicator is activated.
WARNING!
Do not exceed 55 m.p.h. (88 k.p.h.) if the LOW Tire
indicator in the instrument cluster is illuminated.
Vehicle handling and braking may be reduced. You
could have an accident and be severely or fatally
injured.
NOTE:The ªrun flatº feature eliminates the need for a
spare tire and jack. This vehicle is not equipped with
either a spare tire or jack.
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FUEL REQUIREMENTS
Your vehicle is designed to meet all emis-
sion regulations and provide excellent fuel
economy when using high quality pre-
mium unleaded gasoline having an octane
rating of 93 or higher.
Light spark knock at low engine speeds is not harmful to
your engine. However, continued heavy spark knock at
high speeds can cause damage and immediate service is
required. Engine damage resulting from operating with a
heavy spark knock may not be covered by the new
vehicle warranty.
Poor quality gasoline can cause problems such as hard
starting, stalling and hesitations. If you experience these
symptoms, try another brand of ªregularº gasoline be-
fore considering service for the vehicle.Over 40 automobile manufacturers around the world
have issued and endorsed consistent gasoline specifica-
tions (the World Wide Fuel Charter, WWFC) to define
fuel properties necessary to deliver enhanced emissions,
engine performance, and durability for your vehicle. The
manufacturer recommends the use of gasolines that meet
the WWFC specifications if they are available.
Reformulated Gasoline
Many areas of the country require the use of cleaner
burning fuel referred to as Reformulated Gasoline.
Reformulated gasolines contain oxygenates, and are spe-
cially blended to reduce vehicle emissions and improve
air quality.
The manufacturer strongly supports the use of reformu-
lated gasolines. Properly blended reformulated gasolines
will provide excellent performance and durability of
engine and fuel system components.
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Sulfur In Gasoline
Your vehicle may have been designed to meet California
low emission standards on clean burning, low sulfur,
California gasoline. Gasoline sold outside of California is
allowed to have higher sulfur levels that may affect the
performance of your vehicle's catalytic converter. This
may cause the Malfunction Indicator Light or Service
Engine Soon Light to illuminate.
The illumination of this light while operating on high
sulfur gasoline does not necessarily mean your emission
system control system is malfunctioning. The manufac-
turer recommends that you try a different brand of
unleaded gasoline having lower sulfur to determine if the
problem is fuel related before returning your vehicle to
an authorized dealer for service.
NOTE:If the Malfunction Indicator light or Service
Engine Soon light is flashing, immediate service is re-
quired.
Materials Added to Fuel
All gasoline sold in the United States and Canada is
required to contain effective detergent additives. The use
of additional detergents or other additives is not needed
under normal conditions.
ADDING FUEL
The fuel tank filler tube has a restricting door about 2
inches (50mm) inside the opening. If using a portable
container, it should have a flexible nozzle long enough to
force open the restricting door.
STARTING AND OPERATING 129
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HAZARD WARNING FLASHER
The flasher switch is on the top of the steering
column, just behind the steering wheel. Depress
the flasher button and all front and rear directional
signals will flash. Depress the flasher button again to turn
the flashers off.Do not use this emergency warning system when the
vehicle is in motion. Use it when your vehicle is disabled
and is creating a safety hazard for other motorists.
If it is necessary to leave the vehicle to go for service, the
flasher system will continue to operate with the ignition
key removed.
NOTE:With extended use, the flasher may run down
your battery.
IF YOUR ENGINE OVERHEATS
In any of the following situations, you can reduce the
potential for overheating by taking the appropriate ac-
tion.
²On the highways ÐSlow down and use the highest
gear possible.
²In city traffic ÐWhile stopped, put the transmission
in neutral, but do not increase engine idle speed.
132 WHAT TO DO IN EMERGENCIES

²In city trafficÐWhile moving, shift into the highest
gear possible to reduce engine RPM.
NOTE:There are steps that you can take to slow down
an impending overheat condition. If your air conditioner
is on, turn it off. The air conditioning system adds heat to
the cooling system and turning off the A/C removes this
heat. You can also turn the Temperature control to
maximum heat, the Mode control to floor, and the fan
control to High. This allows the heater core to act as a
supplement to the radiator and aids in removing heat
from the cooling system.WARNING!
A hot cooling system is dangerous. You or others
could be badly burned by steam or boiling coolant.
If your temperature gauge pointer is in the red area,
turn off the engine immediately. You may want to
call a service center for service. If you decide to look
under the hood yourself, see Section 7 of this
manual. Follow the warnings under the Radiator
Cap paragraph.
WHAT TO DO IN EMERGENCIES 133
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MAINTAINING YOUR VEHICLE
CONTENTS
m8.3L Engine Compartment................144
mOnboard Diagnostic System (OBD II).........145
mEmissions Inspection And Maintenance
Programs............................146
mReplacement Parts......................147
mDealer Service.........................147
mMaintenance Procedures..................148
NEngine Oil..........................148
NDrive Belts Ð Check Condition And Tension . . 152NSpark Plugs.........................152
NCatalytic Converter....................153
NIgnition Wiring System And Ignition Timing . . 154
NCrankcase Emission Control System........155
NAir Cleaner Filter.....................155
NMaintenance-Free Battery................156
NBattery Save Feature...................158
NAir Conditioner......................160
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mExterior Light Bulb Service................187
NHeadlight, Parking, Front Park, Turn Signal,
Front Sidemarker And Front Fog Light
Removal...........................187
NHigh Intensity Discharge Headlights (HID) . . . 188
NTail, Tail/Stop, And Marker Lamp Bulb
Replacement.........................189
NBackup And Rear Turn Signal Lamp Bulb
Replacement.........................190
NLicense Plate Light....................193mHeadlight Aiming......................193
NAiming Check.......................194
mFluid Capacities........................195
mRecommended Fluids, Lubricants And Genuine
Parts................................196
NEngine.............................196
NChassis............................197
NBody..............................198
MAINTAINING YOUR VEHICLE 143
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ONBOARD DIAGNOSTIC SYSTEM (OBD II)
To meet new government regulations and promote
cleaner air, your vehicle is equipped with a sophisticated
onboard diagnostic system called OBD II. This system
monitors the performance of the emissions and engine
control systems. When these systems are operating prop-
erly, your vehicle will provide excellent performance and
fuel economy, as well as engine emissions well within
current government regulations.
If any of these systems require service, the OBD II system
will turn on the Malfunction Indicator Light. It will also
store diagnostic codes and other information to assist
your service technician in making repairs. Although your
vehicle will usually be driveable and not need towing,
see your dealer for service as soon as possible.CAUTION!
Prolonged driving with the light on could cause
further damage to the emission control system. It
could also affect fuel economy and driveability. The
vehicle must be serviced before any state emissions
tests can be performed.
If the light is flashing, severe catalytic converter damage
and power loss will soon occur. Immediate service is
required.
If the gas cap is not tightened properly, the light may
come on. Be sure the gas cap is tightened every time you
add fuel.
MAINTAINING YOUR VEHICLE 145
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EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle's emissions control system.
Failure to pass could prevent vehicle registration.
For states which have an I/M (Inspection and
Maintenance) requirement, this check verifies the
following: the MIL (Malfunction Indicator Lamp)
is functioning and is not on when the engine is running,
and that the OBD (On Board Diagnostic) system is ready
for testing.
Normally, the OBD system will be ready. The OBD
system maynotbe ready if your vehicle was recently
serviced, if you recently had a dead battery, or a battery
replacement. If the OBD system should be determined
not ready for the I/M test, your vehicle may fail the test.Your vehicle has a simple ignition key actuated test
which you can use prior to going to the test station. To
check if your vehicle's OBD system is ready, you must do
the following:
1. Insert your ignition key into the ignition switch.
2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn your key to the ON position, you
will see your MIL symbol come on as part of a normal
bulb check.
5. Approximately 15 seconds later, one of two things will
happen:
a. The MIL will flash for about 10 seconds and then
return to being fully illuminated until you turn off the
146 MAINTAINING YOUR VEHICLE

ignition key or start the engine. This means that your
vehicle's OBD system isnot readyand you shouldnot
proceed to the I/M station.
b. The MIL will not flash at all and will remain fully
illuminated until you turn off the ignition key or start
the engine. This means that your vehicle's OBD system
isreadyand you can proceed to the I/M station.
If your OBD system isnot ready,you should see your
authorized dealer or repair facility. If your vehicle was
recently serviced or had a battery failure or replacement,
you may need to do nothing more than drive your
vehicle as you normally would in order for your OBD
system to update. A recheck with the above test routine
may then indicate that the system is now ready.
Regardless of whether your vehicle's OBD system is
ready or not ready, if the MIL symbol is illuminated
during normal vehicle operation, you should have yourvehicle serviced before going to the I/M station. The I/M
station can fail your vehicle because the MIL symbol is on
with the engine running.
REPLACEMENT PARTS
Use of genuine Mopartparts for normal/scheduled
maintenance and repairs is highly recommended to in-
sure the designed performance. Damage or failures
caused by the use of non-Mopartparts for maintenance
and repairs will not be covered by the manufacturer's
warranty.
DEALER SERVICE
Your dealer has the qualified service personnel, special
tools and equipment to perform all service operations in
an expert manner. Service Manuals are available which
include detailed service information for your vehicle.
Refer to these manuals before attempting any procedure
yourself.
MAINTAINING YOUR VEHICLE 147
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