steering DODGE VIPER 2005 ZB / 2.G Owner's Manual

All power steering pumps have a dipstick. Fluid level
should be maintained at the proper level indicated on the
dipstick. If necessary, add fluid to restore to the proper
indicated level. With a clean cloth, wipe any spilled fluid
from all surfaces. Only petroleum fluids specially formu-
lated for minimum effect on the rubber hoses should be
used. Use only the manufacturer’s recommended fluid.
Refer to Recommended Fluids, Lubricants and Genuine
Parts for the correct fluid type.
Body Lubrication
Locks and all body pivot points, including such items as
seat tracks, doors, liftgate and hood hinges, should be
lubricated periodically to assure quiet, easy operation
and to protect against rust and wear. Prior to the appli-
cation of any lubricant, the parts concerned should be
wiped clean to remove dust and grit; after lubricating
excess oil and grease should be removed. Particular
attention should also be given to hood latching compo-
nents to insure proper function. When performing otherunderhood services, the hood latch, release mechanism
and safety catch should be cleaned and lubricated.
The external lock cylinders should be lubricated twice a
year, preferably in the fall and spring. Apply a small
amount of a high quality lubricant such as MoparLock
Cylinder Lubricant directly into the lock cylinder.
Front and Rear Suspension Ball Joints
Your vehicle has suspension ball joints that require
periodic servicing. These ball joints should be inspected
whenever servicing a vehicle for other reasons.
Damaged seals should be replaced to prevent leakage or
contamination of the grease. If there is any movement
within the ball joint, the knuckle or control arm must be
replaced. The ball joints are not serviceable by them-
selves.
MAINTAINING YOUR VEHICLE 179
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Relubrication
Ball joints are lubricated at the factory with a special
grease. They should be regreased at intervals as specified
in the maintenance schedules. When lubricating ball
joints, use only special long life chassis grease, such as
Multi-Mileage Lubricant, intended for this purpose.
Steering Linkage
There are two tie rod end ball joints that require periodic
inspection. The ball joint seals should be inspected when-
ever servicing the vehicle for other reasons. Damaged
seals should be replaced to prevent leakage or contami-
nation of the grease. The seals are not serviceable by
themselves, the entire outer tie rod end needs to be
replaced.
Lubrication
The tie rod ends are lubricated for life. No periodic
lubrication is required.
Body Mechanism Lubrication
Body and other operating mechanisms and linkages
should be inspected, cleaned, and lubricated, as required,
to maintain ease of operation and to provide protection
against rust and wear.
Before the application of any lubricant, the parts con-
cerned should be wiped clean to remove dust and grit;
after lubricating, excess oil or grease should be removed.
Hood Latch
When performing other underhood services, the hood
latch release mechanism and safety catch should be
inspected, cleaned, and lubricated.
It is important to maintain proper lubrication to insure
that the hood mechanisms work properly and safely.
Multi-Purpose Lubricant, NLGI Grade 2, should be ap-
plied sparingly to all pivot and sliding contact areas.
180 MAINTAINING YOUR VEHICLE

WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You wouldn’t have your full
braking capacity in an emergency.
Brake, Power Steering, and Fuel System Hoses
When servicing the vehicle for scheduled maintenance,
inspect surface of hoses and nylon tubing for evidence of
heat and mechanical damage. Hard and brittle rubber,
cracking, checking, tears, cuts, abrasion, and excessive
swelling suggest deterioration of the rubber. Particular
attention should be made to examining those hose sur-
faces nearest to high heat sources, such as the exhaust
manifold.Inspect all hose clamps and couplings to make sure they
are secure and no leaks are present.
Insure nylon tubing in these areas has not melted or
collapsed.
NOTE:Often, fluids are used during assembly plant
operations to ease the assembly of hoses to couplings.
Therefore, oil wetness at the hose-coupling area is not
necessarily an indication of leakage. Actual dripping of
hot fluid when systems are under pressure (during
vehicle operation) should be noted before hose is re-
placed based on leakage.
High pressure fuel system hoses have unique material
characteristics that provide adequate sealing and resist
attack by deteriorated gasoline.
Use only manufacturer specified hoses or their equiva-
lent in material and specification, in any fuel system
MAINTAINING YOUR VEHICLE 189
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Chassis
Component Fluid, Lubricant, or Genuine Part
Transmission Mopar Synthetic Manual Transmission Lubricant SAE 75W-85 (Castrol Syn-
torq LT 75W/85)
Rear Axle Mopar Synthetic Gear and Axle Lubricant SAE 75W-140, with Limited Slip
Additive Friction Modifier
Brake Master Cylinder MoparBrake & Clutch Fluid DOT 4 Motor Vehicle
Power Steering Reservoir ATF+4
214 MAINTAINING YOUR VEHICLE

At Each Stop for Fuel
•Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required.
Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the battery and clean and tighten the terminals
as required.
•Check the fluid levels of coolant reservoir, brake
master cylinder, power steering and transmission and
add as needed.
•Check all lights and all other electrical items for correct
operation.
At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the suspension components.
•Lubricate door hinges and check springs.
•Check the engine coolant level, hoses, and clamps.
•Check power steering fluid level.
220 MAINTENANCE SCHEDULES
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Gas Caution.......................... 173
Jump Starting......................... 150
Keyless Transmitter Replacement............ 19
Bearings.............................. 194
Belt System, Six Point..................... 32
Belts, Drive............................ 168
Belts, Seat.............................. 26
Body Damage.......................... 195
Body Mechanism Lubrication............179,180
Body Mechanisms....................... 181
Boot, Convertible Top...................59,64
B-Pillar Location........................ 126
Brake, Parking.......................... 116
Brake System........................ 117,188
Anti-Lock............................ 117
Fluid Check.......................190,214
Hoses.............................. 189
Master Cylinder....................... 191
Warning Light......................... 91Break-In Recommendations, New Vehicle.....50,121
Bulb Replacement....................... 205
Bulbs, Light.........................204,205
Capacities, Antifreeze (Engine Coolant)........ 212
Capacities, Fluid........................ 212
Capacity, Cargo Weight................... 146
Caps, Filler
Power Steering........................ 178
Radiator (Coolant Pressure)............... 185
Car Washes............................ 197
Carbon Monoxide Warning...............51,145
Cargo Compartment
Capacity............................ 146
Carpeting............................. 196
Catalytic Converter...................... 168
CD Player............................95,98
CD Player Maintenance................... 103
Chains, Tire............................ 140
INDEX 245
10

Engine Oil Viscosity...................166,212
Engine Oil Viscosity Chart................. 166
Exhaust Gas Caution................51,145,182
Exhaust System......................... 182
Exterior Lights.......................... 205
Fan .................................. 105
Filters
Air Cleaner.......................... 171
Engine Oil........................... 213
Flashers
Hazard Warning.....................87,148
Turn Signal........................... 87
Flash-To-Pass........................... 78
Floor Console........................... 66
Fluid Capacities......................... 212
Fluid Leaks............................. 52
Fluid Level Checks
Brake............................190,214Capacities........................... 212
Cooling System....................... 183
Engine Oil........................... 164
Manual Transmission................... 193
Power Steering.....................178,214
Fluids................................ 213
Fog Lights.........................75,77,90
Four-Way Hazard Flasher.................. 148
Freeing A Stuck Vehicle................... 155
Fuel................................. 142
Adding............................. 145
Additives............................ 144
Clean Air............................ 142
Gasoline............................ 142
Gauge............................... 93
Octane Rating........................ 213
Requirements......................142,212
Tank Capacity........................ 212
Fueling............................... 145
248 INDEX

Distribution Center..................... 197
Steering..........................121,178
Windows............................. 24
Pregnant Women and Seat Belts.............. 33
Programming Transmitters.................. 18
Radial Ply Tires......................... 134
Radiator Cap (Coolant Pressure Cap).......... 185
Radio Antenna......................... 103
Radio Broadcast Signals.................... 94
Radio Operation........................ 103
Radio (Sound Systems).................... 95
Rear Axle............................. 193
Rear Wheel Bearings..................... 194
Rearview Mirrors........................ 67
Reclining Front Seats...................... 71
Recommended Fluids, Lubricants and Genuine
Parts............................... 213
Reformulated Gasoline.................... 142Refrigerant............................ 177
Reminder, Lights On...................... 76
Reminder, Seat Belt.....................31,89
Remote Keyless Entry..................... 15
Replacement Parts....................... 163
Replacement Tires....................... 137
Reporting Safety Defects................... 239
Restraints, Child......................... 34
Restraints, Infant......................... 34
Restraints, Occupant...................... 26
Rocking Vehicle When Stuck................ 155
Rotation, Tires.......................... 141
Safety Checks Inside Vehicle................. 51
Safety Checks Outside Vehicle............... 52
Safety Defects, Reporting.................. 239
Safety Information, Tire................... 122
Safety Tips............................. 51
Schedule, Maintenance.................... 218
INDEX 253
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Steering
Linkage............................. 180
Power...........................121,178
Tilt Column........................... 78
Storage............................... 202
Stuck, Freeing.......................... 155
Supplemental Restraint System - Airbag........ 41
Tachometer............................. 92
Temperature Gauge, Engine Coolant........... 92
Theft Alarm............................ 20
Theft System............................ 20
Tilt Steering Column...................... 78
Tire and Loading Information Placard......126,127
Tire Identification Number (TIN)............. 125
Tire Markings.......................... 122
Tire Safety Information.................... 122
Tires ............................52,130,241
Air Pressure.......................... 130Alignment........................... 138
Chains.............................. 140
Compact Spare........................ 134
General Information.................... 130
High Speed.......................... 133
Inflation Pressures..................... 131
Load Capacity.....................126,127
Quality Grading....................... 241
Radial.............................. 134
Replacement......................... 137
Rotation............................. 141
Safety..........................52,122,130
Sizes............................... 123
Snow Tires........................... 140
Spinning............................ 136
Storage............................. 141
Tread Wear Indicators................... 137
Top Cover.............................. 59
Towing............................146,155
INDEX 255
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