fuel DODGE VIPER 2006 ZB / 2.G Owner's Manual

Drive Belts — Check Condition and Tension
At the mileage shown in the appropriate “Maintenance
Schedule”, check the condition of the drive belt for
condition and proper tension. Improper belt tension can
cause belt slippage and failure.
Inspect the drive belt for evidence of cuts, cracks, or
glazing and replace it if there is any sign of damage
which could result in belt failure.
Spark Plugs
Spark plugs must fire properly to assure proper engine
performance and emission control. Install new recom-
mended plugs with the recommended gap at the speci-
fied mileage.
Refer to the “Vehicle Emission Control Information” label
in the engine compartment for spark plug information.
Catalytic Converter
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emission control device.
Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
176 MAINTAINING YOUR VEHICLE

Hood Latch
When performing other underhood services, the hood
latch release mechanism and safety catch should be
inspected, cleaned, and lubricated.
It is important to maintain proper lubrication to insure
that the hood mechanisms work properly and safely.
Multi-Purpose Lubricant, NLGI Grade 2, should be ap-
plied sparingly to all pivot and sliding contact areas.
Other Body Mechanisms
The following body mechanisms should be inspected
and, if necessary, all pivot and sliding contact areas of
these components should be lubricated with the lubricant
specified as follows:
Smooth White Body Lubricant - Such as Mopar Spray
White Lube or equivalent:
•Hood hinge
•D/ lid hinge
•Fuel door hinge
•Lock cylinders
•Parking brake mechanism
•Trunk/liftgate latches
•Ash tray
Points That Should Not Be Lubricated
There are many points that should not be lubricated;
some because they are permanently lubricated, some
because lubricants will be detrimental to the operating
characteristics, and some because lubricants will cause
component failures.
In particular, do not lubricate rubber bushings, since this
not only will cause them to fail, but will destroy their
necessary frictional characteristics.
188 MAINTAINING YOUR VEHICLE

Brake, Power Steering, and Fuel System Hoses
When servicing the vehicle for scheduled maintenance,
inspect surface of hoses and nylon tubing for evidence of
heat and mechanical damage. Hard and brittle rubber,
cracking, checking, tears, cuts, abrasion, and excessive
swelling suggest deterioration of the rubber. Particular
attention should be made to examining those hose sur-
faces nearest to high heat sources, such as the exhaust
manifold.
Inspect all hose clamps and couplings to make sure they
are secure and no leaks are present.
Insure nylon tubing in these areas has not melted or
collapsed.
NOTE:Often, fluids are used during assembly plant
operations to ease the assembly of hoses to couplings.
Therefore, oil wetness at the hose-coupling area is not
necessarily an indication of leakage. Actual dripping ofhot fluid when systems are under pressure (during
vehicle operation) should be noted before hose is re-
placed based on leakage.
High pressure fuel system hoses have unique material
characteristics that provide adequate sealing and resist
attack by deteriorated gasoline.
Use only manufacturer specified hoses or their equiva-
lent in material and specification, in any fuel system
servicing. It is mandatory to replace all clamps that have
been loosened or removed during service.
NOTE:Inspection of brake hoses should be done when-
ever the brake system is serviced and at every engine oil
change. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
196 MAINTAINING YOUR VEHICLE

Convertible Top Care — Convertible Models Only
Use a mild detergent to clean the top. Avoid heavy
scrubbing and rinse with plenty of clean water. Allow to
dry thoroughly before storage.
Carpeting
Vacuum your carpeting regularly to prevent a soil
buildup. Shampoo soiled carpeting with a reliable uphol-
stery cleaner, using a natural sponge or soft bristle brush.
After carpeting dries, vacuum it thoroughly.
Underbody Maintenance
The corrosive materials used for ice and snow removal or
dust control may accumulate on the underbody of your
vehicle. If not removed, these materials may accelerate
rusting and deterioration of underbody components such
as fuel lines, frame, floor pan, exhaust system, etc.
At least twice during the winter months hose down the
wheel wells and underside of the vehicle. Make sure youremove mud and salt from panels, crevices and ledges,
and that all drain holes and channels are free of debris.
NOTE:You can do more harm by hosing off the vehicle
without removing caked mud and debris.
The frame of your Viper is galvanized for rust-through
protection. It is also dipped in a black E-Coat to protect
the welded areas. Avoid any scratches through to bare
metal.
Commercial Car Washes
We do not recommend that you take your Viper through
a commercial car wash.
In the event that you do take your Viper to a commercial
car wash, move the Heater/Air Conditioning blower
control to the lowest setting. This will prevent the possi-
bility of water entering the system.
202 MAINTAINING YOUR VEHICLE

Cavity Fuse Circuits
68, 69 Mini
Fuse 20
Amp
YellowLeft HID Headlamp
70, 71 Mini
Fuse 20
Amp
YellowRight HID Headlamp
72-76 MICRO
RELAYBatt-Run/Acc Relay
82-86 MICRO
RELAYHeated Rear Window (EBL) Re-
lay
87-91 MICRO
RELAYBatt-Motor, Fuel Pump RelayVEHICLE STORAGE
We recommend that you follow these guidelines before
storing your vehicle for extended periods.
•Fill the fuel tank. This will prevent water condensation
inside the gas tank.
If you plan on storing your vehicle more than 2
months, add an anti-oxidant fuel stabilizer to the fuel
tank.
•Change the oil to remove any corrosive combustion
related acids in the crankcase.
•Wash and wax the vehicle to protect the finish.
•Cover the vehicle whenever possible to prevent acci-
dental damage to the finish.
•Store the vehicle in a dry, well ventilated location.
208 MAINTAINING YOUR VEHICLE

Headlight Aiming
The headlights on your new Viper were aimed at the
factory. The factory setting was made at a no load setting.
A great increase in weight will change the aiming and it
may be necessary to readjust the headlights if you
typically carry an excessive amount of weight in the rear
compartment or otherwise suspect misalignment.
Aiming Check
Each headlight assembly can be adjusted up and down
only. No left to right adjustment is necessary. To check,
proceed as follows:
1. Fill the fuel tank and park the vehicle on level ground.
A driveway is not normally level. If in doubt and you
have no way to check levelness, do not attempt to adjust
the headlights.2. Mark the position of the headlights on a wall prior to
loading the vehicle. Load the rear compartment with the
items you normally carry. Have someone sit in the
driver’s seat who is about the same weight as the person
who drives the vehicle.
3. Push down on the front and rear of the vehicle several
times to make sure that the suspension has settled.
4. Then readjust the headlights to the original position.
NOTE:If any further adjustments are necessary, contact
your dealership.
MAINTAINING YOUR VEHICLE 219
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FLUIDS AND CAPACITIES
U.S. Metric
Fuel (approximate)
8.3 Liter Engine (Premium 91
Octane)18.2 gallons 68.9 liters
Engine Oil-With Filter
8.3 Liter Engines (SAE 0W-40) 10 qts. 9.5 Liters
Cooling System *
8.3 Liter Engines* (Mopar
Antifreeze/Coolant 5 Year/
102,000 Mile Formula) or
equivalent.16 qts. 15 Liters
* Includes heater and coolant recovery bottle filled to
MAX level.
220 MAINTAINING YOUR VEHICLE

FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluid, Lubricant, or Genuine Part
Engine Coolant MoparAntifreeze/Coolant 5 Year/102,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology) or equivalent.
Engine Oil Use API rated SL/CF full synthetic engine oil. SAE 0W-40 is recommended.
Refer to the engine oil viscosity chart for the correct SAE grade meeting
DaimlerChrysler Material Standard MS-10725.
Engine Oil Filter MoparEngine Oil Filter or equivalent.
Spark Plugs Refer to the Vehicle Emission Control Information label in the engine compart-
ment.
Fuel Selection Premium Unleaded 91 Octane Only or higher
MAINTAINING YOUR VEHICLE 221
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•Taxi, police, or delivery service (commercial ser-
vice).
•Off-road or desert operation.
•If equipped for and operating with E-85 (ethanol)
fuel.
NOTE:IfANYof these apply to you then change your
engine oil every 3,000 miles (5,000 km) or 3 months,
whichever comes first and follow schedule B of the
“Maintenance Schedules” section of this manual.
NOTE:IfANYof these apply to you then flush and
replace the engine coolant every 102,000 miles (164,000
km) or 60 months, whichever comes first, and follow
schedule B of theMaintenance Schedulessection of this
manual.
NOTE:Most vehicles are operated under the conditions
listed for ScheduleB.Second is Schedule“A”. It is for vehicles that are not
operated under any of the conditions listed under Sched-
uleB.
Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first.
NOTE: Under no circumstances should oil change
intervals exceed 6 months or 6,000 miles, whichever
comes first.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
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At Each Stop for Fuel
•Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required.
Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the battery and clean and tighten the terminals
as required.
•Check the fluid levels of coolant reservoir, brake
master cylinder, power steering and transmission and
add as needed.
•Check all lights and all other electrical items for correct
operation.
At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
NOTE:Also inspect the exhaust system if you notice a
change in the sound of the exhaust system, or if the
exhaust fumes can be detected inside the vehicle.
•Inspect the brake hoses.
•Inspect the suspension components.
•Lubricate door hinges and check springs.
•Check the engine coolant level, hoses, and clamps.
•Check power steering fluid level.
228 MAINTENANCE SCHEDULES
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