steering DODGE VIPER 2006 ZB / 2.G Owner's Manual

Before removing the reservoir cap, wipe the outside of
the cap and reservoir so that no dirt can fall into the
reservoir.
All power steering pumps have a dipstick. Fluid level
should be maintained at the proper level indicated on the
dipstick. If necessary, add fluid to restore to the proper
indicated level. With a clean cloth, wipe any spilled fluid
from all surfaces. Only petroleum fluids specially formu-
lated for minimum effect on the rubber hoses should be
used. Use only the manufacturer’s recommended fluid.
Refer to Recommended Fluids, Lubricants and Genuine
Parts for the correct fluid type.
Body Lubrication
Locks and all body pivot points, including such items as
seat tracks, doors, liftgate and hood hinges, should be
lubricated periodically to assure quiet, easy operation
and to protect against rust and wear. Prior to the appli-
cation of any lubricant, the parts concerned should bewiped clean to remove dust and grit; after lubricating
excess oil and grease should be removed. Particular
attention should also be given to hood latching compo-
nents to insure proper function. When performing other
underhood services, the hood latch, release mechanism
and safety catch should be cleaned and lubricated.
The external lock cylinders should be lubricated twice a
year, preferably in the fall and spring. Apply a small
amount of a high quality lubricant such as MoparLock
Cylinder Lubricant or equivalent directly into the lock
cylinder.
Front and Rear Suspension Ball Joints
Your vehicle has suspension ball joints that require
periodic servicing. These ball joints should be inspected
whenever servicing a vehicle for other reasons.
186 MAINTAINING YOUR VEHICLE

Damaged seals should be replaced to prevent leakage or
contamination of the grease. If there is any movement
within the ball joint, the knuckle or control arm must be
replaced. The ball joints are not serviceable by them-
selves.
Relubrication
Ball joints are lubricated at the factory with a special
grease. They should be regreased at intervals as specified
in the maintenance schedules. When lubricating ball
joints, use only special long life chassis grease, such as
Multi-Mileage Lubricant, intended for this purpose.
Steering Linkage
There are two tie rod end ball joints that require periodic
inspection. The ball joint seals should be inspected when-
ever servicing the vehicle for other reasons. Damagedseals should be replaced to prevent leakage or contami-
nation of the grease. The seals are not serviceable by
themselves, the entire outer tie rod end needs to be
replaced.
Lubrication
The tie rod ends are lubricated for life. No periodic
lubrication is required.
Body Mechanism Lubrication
Body and other operating mechanisms and linkages
should be inspected, cleaned, and lubricated, as required,
to maintain ease of operation and to provide protection
against rust and wear.
Before the application of any lubricant, the parts con-
cerned should be wiped clean to remove dust and grit;
after lubricating, excess oil or grease should be removed.
MAINTAINING YOUR VEHICLE 187
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Brake, Power Steering, and Fuel System Hoses
When servicing the vehicle for scheduled maintenance,
inspect surface of hoses and nylon tubing for evidence of
heat and mechanical damage. Hard and brittle rubber,
cracking, checking, tears, cuts, abrasion, and excessive
swelling suggest deterioration of the rubber. Particular
attention should be made to examining those hose sur-
faces nearest to high heat sources, such as the exhaust
manifold.
Inspect all hose clamps and couplings to make sure they
are secure and no leaks are present.
Insure nylon tubing in these areas has not melted or
collapsed.
NOTE:Often, fluids are used during assembly plant
operations to ease the assembly of hoses to couplings.
Therefore, oil wetness at the hose-coupling area is not
necessarily an indication of leakage. Actual dripping ofhot fluid when systems are under pressure (during
vehicle operation) should be noted before hose is re-
placed based on leakage.
High pressure fuel system hoses have unique material
characteristics that provide adequate sealing and resist
attack by deteriorated gasoline.
Use only manufacturer specified hoses or their equiva-
lent in material and specification, in any fuel system
servicing. It is mandatory to replace all clamps that have
been loosened or removed during service.
NOTE:Inspection of brake hoses should be done when-
ever the brake system is serviced and at every engine oil
change. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
196 MAINTAINING YOUR VEHICLE

Chassis
Component Fluid, Lubricant, or Genuine Part
Transmission Mopar Synthetic Manual Transmission Lubricant SAE 75W-85 (Castrol Syn-
torq LT 75W/85)
Rear Axle Mopar Synthetic Gear and Axle Lubricant SAE 75W-140 or equivalent, with
Limited Slip Additive Friction Modifier
Brake Master Cylinder MoparBrake & Clutch Fluid DOT 4 Motor Vehicle or equivalent.
Power Steering Reservoir MoparATF+4 Automatic Transmission Fluid or equivalent.
222 MAINTAINING YOUR VEHICLE

At Each Stop for Fuel
•Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required.
Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the battery and clean and tighten the terminals
as required.
•Check the fluid levels of coolant reservoir, brake
master cylinder, power steering and transmission and
add as needed.
•Check all lights and all other electrical items for correct
operation.
At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
NOTE:Also inspect the exhaust system if you notice a
change in the sound of the exhaust system, or if the
exhaust fumes can be detected inside the vehicle.
•Inspect the brake hoses.
•Inspect the suspension components.
•Lubricate door hinges and check springs.
•Check the engine coolant level, hoses, and clamps.
•Check power steering fluid level.
228 MAINTENANCE SCHEDULES
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Emergency Starting..................... 158
Gas Caution.......................... 181
Jump Starting......................... 158
Keyless Transmitter Replacement............ 20
Bearings.............................. 200
Belt System, Six Point..................... 35
Belts, Drive............................ 176
Belts, Seat.............................. 29
Body Damage.......................... 201
Body Mechanism Lubrication............186,187
Body Mechanisms....................... 188
Boot, Convertible Top...................61,66
B-Pillar Location........................ 134
Brake, Parking.......................... 124
Brake System........................125,195
Anti-Lock........................... 125
Fluid Check.......................197,222
Hoses.............................. 196
Master Cylinder....................... 197Warning Light......................... 95
Break-In Recommendations, New Vehicle.....52,129
Bulb Replacement....................... 212
Bulbs, Light......................... 211,212
Capacities, Antifreeze (Engine Coolant)........ 220
Capacities, Fluid........................ 220
Capacity, Cargo Weight................... 153
Caps, Filler
Power Steering........................ 185
Radiator (Coolant Pressure)............... 192
Car Washes............................ 202
Carbon Monoxide Warning...............53,151
Cargo Compartment
Capacity............................ 153
Carpeting............................. 202
Catalytic Converter...................... 176
CD Player...........................99,102
CD Player Maintenance................... 110
INDEX 251
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Engine Oil Viscosity...................174,220
Engine Oil Viscosity Chart................. 174
Exhaust Gas Caution..............26,53,151,189
Exhaust System......................... 189
Exterior Lights....................... 211,212
Fan .................................. 112
Filters
Air Cleaner.......................... 179
Engine Oil........................... 221
Flashers
Hazard Warning.....................91,156
Turn Signal........................... 91
Flash-To-Pass........................... 80
Floor Console........................... 68
Fluid Capacities......................... 220
Fluid Leaks............................. 54
Fluid Level Checks
Brake............................197,222Capacities........................... 220
Cooling System....................... 190
Engine Oil........................... 172
Manual Transmission................... 199
Power Steering.....................185,222
Fluids................................ 221
Fluids, Lubricants and Genuine Parts.......... 221
Fog Lights.........................78,79,94
Four-Way Hazard Flasher.................. 156
Freeing A Stuck Vehicle................... 163
Fuel................................. 148
Adding............................. 152
Additives............................ 150
Clean Air............................ 149
Gasoline............................ 148
Gauge............................... 97
Octane Rating........................ 221
Requirements......................148,220
Tank Capacity........................ 220
254 INDEX

Power
Accessory Delay......................14,28
Brakes.............................. 125
Distribution Center..................... 203
Steering..........................129,185
Windows............................. 27
Pregnant Women and Seat Belts.............. 35
Programming Transmitters.................. 19
Radial Ply Tires......................... 141
Radiator Cap (Coolant Pressure Cap).......... 192
Radio Antenna.......................... 111
Radio Broadcast Signals.................... 98
Radio Operation......................... 111
Radio, Satellite.......................... 106
Radio (Sound Systems).................... 99
Rear Axle............................. 199
Rear Liftgate............................ 26
Rear Wheel Bearings..................... 200Rearview Mirrors........................ 69
Reclining Front Seats...................... 73
Reformulated Gasoline.................... 149
Refrigerant............................ 185
Reminder, Lights On...................... 78
Reminder, Seat Belt.....................33,93
Remote Keyless Entry..................... 16
Replacement Parts....................... 171
Replacement Tires....................... 143
Reporting Safety Defects................... 245
Restraints, Child......................... 36
Restraints, Infant......................... 36
Restraints, Occupant...................... 29
Rocking Vehicle When Stuck................ 163
Rotation, Tires.......................... 147
Run Flat Feature........................ 146
Safety Checks Inside Vehicle................. 53
Safety Checks Outside Vehicle............... 54
INDEX 259
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Speedometer............................ 90
Starting............................... 119
Emergency (Jump Starting)............... 158
Engine Fails to Start.................... 120
Starting and Operating.................... 119
Steering
Linkage............................. 187
Power...........................129,185
Tilt Column........................... 81
Storage............................... 208
Stuck, Freeing.......................... 163
Supplemental Restraint System - Airbag........ 43
Tachometer............................. 96
Temperature Gauge, Engine Coolant........... 96
Theft Alarm............................ 21
Theft System............................ 21
Tilt Steering Column...................... 81
Tire and Loading Information Placard......... 134Tire Identification Number (TIN)............. 133
Tire Markings.......................... 130
Tire Safety Information.................... 130
Tires ............................54,138,247
Air Pressure.......................... 138
Alignment........................... 145
Chains.............................. 147
General Information.................... 138
High Speed.......................... 141
Inflation Pressures..................... 139
Load Capacity.....................134,135
Quality Grading....................... 247
Radial.............................. 141
Replacement......................... 143
Rotation............................. 147
Run Flat Feature....................... 146
Safety..........................54,130,138
Sizes............................... 131
Snow Tires........................... 147
INDEX 261
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