brake FIAT 500 2013 2.G Service Manual

MAINTAINING YOUR VEHICLE
CONTENTS
!ENGINE COMPARTMENT — 1.4L..........335
!ENGINE COMPARTMENT — 1.4L TURBO . . . .336
!ONBOARD DIAGNOSTIC SYSTEM — OBD II . . .337
!EMISSIONS INSPECTION AND
MAINTENANCE PROGRAMS.............337
!REPLACEMENT PARTS..................339
!STUDIO SERVICE......................339
!MAINTENANCE PROCEDURES............340
▫Engine Oil..........................340
▫Engine Oil Filter......................344
▫Engine Air Cleaner Filter................344
▫Maintenance-Free Battery................345
▫Air Conditioner Maintenance.............346
▫Body Lubrication.....................350
▫Wiper Blades........................350
▫Adding Washer Fluid..................353
▫Exhaust System......................353
▫Cooling System......................356
▫Brake System........................362
▫Manual Transmission – If Equipped........365
7

ENGINE COMPARTMENT — 1.4L
1 — Engine Coolant Reservoir5 — Battery2 — Engine Oil Dipstick6 — Air Cleaner Filter3 — Brake Fluid Reservoir7 — Engine Oil Fill4 — Front Distribution Unit (Fuses)8 — Washer Fluid Reservoir
7
MAINTAINING YOUR VEHICLE 335

ENGINE COMPARTMENT — 1.4L TURBO
1 — Engine Coolant Reservoir5 — Battery2—EngineOilDipstick6—EngineOilFill3 — Brake Fluid Reservoir7 — Washer Fluid Reservoir4—FrontDistributionUnit(Fuses)
336 MAINTAINING YOUR VEHICLE

Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting or
riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. Riding the brakes may also
reduce braking capacity in an emergency.
Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately if
the “Brake Warning Light” is on.
Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the brake
fluid reservoir. Fluid level can be expected to fall as the
brake pads wear. The brake fluid level should be checked
when the pads are replaced. However, low fluid level
may be caused by a leak and a checkup may be needed.
362 MAINTAINING YOUR VEHICLE

NOTE:If your vehicle is equipped with amanual trans-
mission, the brake fluid reservoir supplies fluid to both
the brake system and the clutch release system. The two
systems are separated in the reservoir, and a leak in one
system will not affect the other system. Themanual
transmissionclutch release system should not require
fluid replacement during the life of the vehicle. If the
brake fluid reservoir is low and the brake system does
not indicate any leaks or other problems, it may be a
result of a leak in the hydraulic clutch release system. See
your local authorized studio for service.
Use only manufacturer’s recommended brake fluid. Re-
fer to “Fluids, Lubricants, and Genuine Parts” in “Main-
taining Your Vehicle” for further information.
WARNING!
•Use only manufacturer’s recommended brake
fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further
information. Using the wrong type of brake fluid
can severely damage your brake system and/or
impair its performance. The proper type of brake
fluid for your vehicle is also identified on the
original factory installed hydraulic master cylinder
reservoir.
(Continued)
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MAINTAINING YOUR VEHICLE 363

WARNING!(Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that has
been in a tightly closed container. Keep the master
cylinder reservoir cap secured at all times. Brake
fluid in a open container absorbs moisture from the
air resulting in a lower boiling point. This may
cause it to boil unexpectedly during hard or pro-
longed braking, resulting in sudden brake failure.
This could result in a collision.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.
(Continued)
WARNING!(Continued)
•Do not allow petroleum-based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
CAUTION!
Use of improper brake fluids will affect overall
clutch system performance. Improper brake fluids
may damage the clutch system resulting in loss of
clutch function and the ability to shift the transmis-
sion.
364 MAINTAINING YOUR VEHICLE

Special Care
•If you drive on salted or dusty roads or if you drive
near the ocean, hose off the undercarriage at least once
a month.
•It is important that the drain holes in the lower edges
of the doors, rocker panels, and trunk be kept clear and
open.
•If you detect any stone chips or scratches in the paint,
touch them up immediately. The cost of such repairs is
considered the responsibility of the owner.
•If your vehicle is damaged due to a collision or similar
cause that destroys the paint and protective coating,
have your vehicle repaired as soon as possible. The
cost of such repairs is considered the responsibility of
the owner.
•If you carry special cargo such as chemicals, fertilizers,
de-icer salt, etc., be sure that such materials are well
packaged and sealed.
•If a lot of driving is done on gravel roads, consider
mud or stone shields behind each wheel.
•Use MOPAR® Touch Up Paint on scratches as soon as
possible. Your authorized studio has touch up paint to
match the color of your vehicle.
Wheel And Wheel Trim Care
•All wheels and wheel trim, especially aluminum and
chrome plated wheels, should be cleaned regularly
with a mild soap and water to prevent corrosion.
•To remove heavy soil and/or excessive brake dust, use
MOPAR® Wheel Cleaner.
7
MAINTAINING YOUR VEHICLE 369

The ID number of the electrical component correspond-
ing to each fuse can be found on the back of the cover.
CavityMaxi
FuseMini Fuse Description
F01 60 Amp
Blue
Body Controller
F02 20 Amp
Yellow
Audio Amplifier
F03 20 Amp
Yellow
Ignition Switch
F04 40 Amp
Orange
Anti-Lock Brake
Pump
F05 70 Amp
Ta n
Electric Power
Steering
F06 20 Amp
Yellow
Radiator Fan -
Single Speed
F06 30 Amp
Green
Radiator Fan -
Low Speed
Front Distribution Unit
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MAINTAINING YOUR VEHICLE 377

CavityMaxi
FuseMini Fuse Description
F2015 Amp
Blue
Heated Seats –
If Equipped
F2115 Amp
Blue
Fuel Pump
F2320 Amp
Yellow
Anti-Lock Brake
Valves
F247.5 Amp
Brown
Stability Control
System
F3015 Amp
Blue
Fog Lamps
F82 30 Amp
Green
Sunroof/
Convertible Top
F8410 Amp
Red
Transmission
CavityMaxi
FuseMini Fuse Description
F8515 Amp
Blue
Rear Defroster,
Heated Mirrors
F875 Amp
Ta n
Lights
F905 Amp
Ta n
Heated Mirrors
7
MAINTAINING YOUR VEHICLE 379

Chassis
ComponentFluid, Lubricant, or Genuine Part
Manual Transmission – If EquippedWe recommend you use MOPAR® C635 DDCT/MTX
Transmission Fluid
Automatic Transmission – If EquippedWe recommend you use MOPAR® AW-1 Transmission
Fluid
Brake Master CylinderWe recommend you use MOPAR® DOT 3, SAE J1703
should be used. If DOT 3, SAE J1703 brake fluid is not
available, then DOT 4 is acceptable.
7
MAINTAINING YOUR VEHICLE 387