technical specifications FIAT 500 2020 Owner handbook (in English)

Dear Customer,
We would like to congratulate and thank you for choosing a Fiat.
We have written this handbook to help you get familiar with all the features of your car.
Here you will find information, advice and important warnings regarding use of your vehicle and how to achieve the best performance
from the technical features of your Fiat
.
You are advised to read it right through before taking to the road for the first time, to become familiar with the controls and above all
with those concerning brakes, steering and gearbox; at the same time, you can understand the vehicle behaviour on different road
surfaces.
This document also provides a description of special features and tips, as well as essential information for the safe driving, care and
maintenance of your Fiat
over time.
After reading it, you are advised to keep the handbook inside the vehicle, for an easy reference and for making sure it remains on
board the vehicle should it be sold.
In the attached Warranty Booklet you will also find a description of the Services that Fiat offers to its customers, the Warranty
Certificate and the detail of the terms and conditions for maintaining its validity.
We are sure that these will help you to get in touch with and appreciate your new vehicle and the service provided by the people at
Fiat.
Enjoy reading. Happy motoring!
WARNING
This Owner Handbook describes all versions of the Fiat
, it is therefore necessary to please consider only the
information relevant to your car’s trim level, engine and version. All data contained in this publication are purely
indicative. FCA Italy S.p.A. can modify the specifications of the vehicle model described in this publication at any time, for
technical or marketing purposes. For further information, contact a Fiat Dealership.

WARNING
26)Never exceed the maximum allowed
load in the luggage compartment, see
chapter “Technical specifications”. Also
make sure that the objects you place in the
luggage compartment have been properly
secured, to avoid them from being thrown
forward consequent to sudden braking
and injuring your passengers.
27)Be careful not to hit objects on the
storage shelf when you open the tailgate.
28)If you are travelling in areas with few
filling stations and you want to transport
fuel in a spare tank, comply with the law by
using only an approved, suitably secured
tank. In the event of a collision the fire
risk is increased all the same.
29)Do not drive with the tailgate open as
exhaust fumes may enter the vehicle.
BONNET
30) 31) 32) 33) 34)
OPENING
Proceed as follows:
pull lever A fig. 39 in the direction
indicated by the arrow;
move the release lever B in the
direction indicated by the arrow, and
raise the bonnet; locate the safety rod;
Insert the safety rod in the seat A fig.
40 integral to the bonnet.
CLOSING
To close the bonnet, remove the bonnet
stay and put it back in its own locking
device, slowly lower the bonnet to
about 20 cm from the engine
compartment, then let it drop into
position and check that it is completely
closed. If not, repeat the procedure.
WARNING
30)The bonnet may drop suddenly if the
supporting rod is not positioned correctly.
Only perform these operations when the
car is stationary.
31)Be careful working inside engine
compartment when the engine is hot to
avoid burning yourself. Do not place your
hands near the engine fan as it may be
activated even when the key is removed.
Wait until the engine has cooled.
32)Be very careful not to allow scarves,
neckties and other loose articles of clothing
from touching, even accidentally, any
moving parts. This may cause the clothing
to be pulled into the part, resulting in
serious injury to the wearer.
38F0S0135
39F0S0045
40F0S0616
34
KNOWING YOUR CAR

DRIVING
ASSISTANCE
SYSTEMS
iTPMS System (indirect
Tyre Pressure
Monitoring System)
77) 78) 79) 80) 81) 82)
DESCRIPTION
The vehicle can be equipped with the
iTPMS (indirect Tyre Pressure
Monitoring System) which monitors the
tyre inflation status thanks to wheel
speed sensors.
To access the iTPMS screens ( fig. 51 -
fig. 52), press the TRIP button.
The fig. 52 screen will be displayed only
if one or more tyres are flat.
Correct tyre pressure (versions with
colour display)
If pressure of all the tyres corresponds
to the correct value, the display shows
the following screen fig. 51.
Low tyre pressure
The system warns the driver if one or
more tyres are flat by switching on
the
warning light on the instrument
panel. Furthermore, the display will
show “KO” beside the tyres fig. 52
along with a warning message.RESET PROCEDURE
The iTPMS needs an initial "self-
learning" phase (with length depending
on the driving style and road conditions:
optimal conditions being driving on a
straight road at 80 km/h for at least 20
minutes) which starts when the Reset
procedure is carried out.
The Reset procedure must be carried
out:
each time tyre pressure is modified;
when even only one tyre is changed;
when tyres are rotated/inverted;
when the space-saver wheel is
fitted.
Before carrying out the RESET
procedure, inflate the tyres to the rated
pressure values specified in the inflation
pressure table (see "Wheels" paragraph
in the "Technical specifications"
chapter).
If the RESET procedure is not carried
out, in all above cases, the
warning
light may give false indications on
one or more tyres.
To carry out the RESET procedure, with
the car stopped and the ignition key
at MAR, use the setup menu (see the
description of the "Display" paragraph).
At the end of the Reset procedure,
the display will show the message
"Reset saved", indicating that
self-learning has started.
If the iTPMS self-learning is not
correctly executed, the message is not
displayed.
OPERATING CONDITIONS
The system is active for speeds above
15 km/h.
In a few situations such as sporty
driving, particular conditions of the road
surface (e.g. icy, snowy, unsurfaced
roads...) the signalling may be delayed
or partial in detecting the contemporary
deflation of more than one tyre.
51F0S0496
52F0S0506
72
SAFETY

WARNING
143)Modifications or repairs to the electric
system that are not carried out properly
or do not take the system technical
specifications into account can cause
malfunctions leading to the risk of fire.
144)Halogen bulbs contain pressurised
gas, in the case of breakage they may
burst causing glass fragments to be
projected outwards.
145)Only replace the light bulbs when the
engine is off and in a position that does
not interfere with traffic and lets you safely
replace them (see the description in the
“Replacement” paragraph). Also ensure
that the engine is cold, to prevent the risk
of burns.
146)Before replacing the bulb, wait for the
exhaust ducts to cool down: DANGER
OF SCALDING!147)Due to the high power supply voltage,
gas discharge bulbs (Xenon) should only
be replaced by specialised personnel:
danger of death! Contact a Fiat Dealership.
WARNING
49)Halogen bulbs must be handled
holding the metallic part only. Touching the
transparent part of the bulb with your
fingers may reduce the intensity of the
emitted light and even reduce the lifespan
of the bulb. In the event of accidental
contact, wipe the bulb with a cloth
moistened with alcohol and let the bulb
dry.
50)Where possible, it is advisable to have
bulbs changed at a Fiat Dealership. The
correct operation and direction of the
external lights are absolutely essential for
the safety of the car and of compliance
with the law.
51)The intervention must be carried out
taking all precautions necessary to avoid
damaging the bodywork (please use a
sufficiently rigid and appropriately thick
plastic card).
REPLACING FUSES
148) 149) 150) 151) 152) 153)
DASHBOARD FUSE BOX
To access the fuses you must remove
the press-fitted cover A fig. 107.
The 5 A fuse B for door mirror
demisting is located in the diagnosis
socket area, as shown in fig. 108.
106F0S0139
107F0S0066
108F0S0677
121

159)The jack is a tool developed and
designed only for changing a wheel, if a
tyre gets punctured or damaged, on the
vehicle with which it is supplied or on other
vehicles of the same model. Any other
use, e.g. to jack up other vehicle models or
different things, is strictly prohibited. Never
use it to carry out maintenance or repairs
under the vehicle or to change summer/
winter wheels and vice versa. Never go
under the raised vehicle. If any work under
the vehicle is necessary, contact the Fiat
Service Network. Incorrect placing of
the jack can cause the vehicle to drop: use
it only in the positions indicated. Do not
use the jack for loads higher than the one
shown on its label. Never start the engine
with vehicle raised. If the vehicle is raised
more than necessary, everything can
become more unstable, with the risk of the
vehicle dropping violently. Thus, lift the
vehicle only as needed in order to access
the spare tyre.
160)Snow chains cannot be fitted to the
space-saver wheel. So, if a front (drive)
wheel is punctured and chains are needed,
a rear wheel should be fitted to the front
of the car and the space-saver wheel
should be fitted to the rear. In this way,
equipped with two normal drive wheels at
the front, they can be fitted with snow
chains, thus resolving the emergency
situation.
161)If the hub cap is not fitted correctly, it
may come off when the car is travelling.
Never tamper with the inflation valve. Never
introduce tools of any kind between rim
and tyre. Check tyre and space-saver
wheel pressures regularly, complying with
the values given in the "Technical
specifications" chapter.162)It is extremely dangerous to attempt
to change a wheel on the side of the
vehicle next to the driving lane: make sure
that the vehicle is at a sufficient distance
from the road, to avoid being run over.
163)Be very careful when removing/
refitting the hub cap due to the proximity of
the brake disc. We recommend using
heat protection gloves.
WARNING
53)When turning the jack handle make
sure that it can turn freely without scraping
your hand against the ground. The moving
components of the jack ("worm screw"
and joints) can also cause injuries: do not
touch them. If you come into contact
with lubricating grease, clean yourself
thoroughly.
54)Contact a Fiat Dealership as soon as
possible to have the correct tightening
of the wheel bolts checked.
Fix&Go kit
(where provided)
164) 165)
55)
DESCRIPTION
The Fix&Go quick tyre repair kit fig. 121
is located in the boot, inside a
dedicated container and consists of:
one cartridge 1 containing sealant
and fitted with: transparent tube for
injecting the sealant 4 and sticker
3 with the wording “Max 80 km/h” to
be placed in a clearly visible position
(e.g. on the dashboard) after repairing
the tyre;
one compressor 2;
one leaflet containing instructions for
using the kit;
a pair of gloves located in the hose
compartment of the cartridge 4.
121P2000158
131

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Spark plug replacement(4)●●●●●
Replace accessory drive belt/s(5)
Replace toothed timing drive belt (1.2 8V versions)(5)
Replace air cleaner cartridge (6)●●●●●
Change the brake fluid(7)
Replace filter inside the pressure regulator (LPG versions
only)●
Replace paper filter (LPG in gaseous state) (LPG versions
only)●●●●●
Replace the passenger compartment cleaner (6) (O) (●)
●●●●●
(4) For the 0.9 TwinAir versions, the following are essential to ensure correct operation: only use spark plugs of the same make and type which are specially certified
for these engines (see the information in the “Engine” paragraph in the “Technical specifications” chapter); strictly comply with the spark plug replacement
interval given in the Scheduled Servicing Plan; for spark plug replacement, it is advisable to contact a FIAT Dealership.
(5) The maximum mileage is 120,000 km. Regardless of the mileage, the belt must be replaced every 6 years. If the vehicle is used in heavy conditions (dusty areas,
especially severe weather conditions, very low or very high temperatures for extended periods, urban driving, long periods of idling), the maximum mileage is
60,000 km. The belt must be replaced every 4 years regardless of the mileage.
(6) If the vehicle is used in dusty areas, you are advised to change this filter every 15,000 km
(7) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(O) Recommended operations
(●) Obligatory operations
143

REGULAR CHECKS
Every 1,000 km or before long
journeys, check and, if necessary, top
up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of windscreen washer/
wiper system and positioning/wear of
rear window wiper blades.
Every 3,000 km check and top up if
required: engine oil level.
You are advised to use PETRONAS
LUBRICANTS products, which have
been designed and produced
specifically for Fiat cars (see table
“Capacities” in the “Technical
specifications” section).DEMANDING USE OF THE
CAR
If the vehicle is mainly used in one of
the following particularly harsh
conditions:
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than
7-8 Km) at sub-zero outdoor
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
perform the following inspections more
frequently than shown on the
Scheduled Servicing Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
visually inspect conditions of:
engine, gearbox, transmission, pipes
and hoses (exhaust/fuel system/brakes)
and rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
check and, if necessary, replace air
cleaner.
144
SERVICING AND CARE

ENGINE OIL
Check the oil level a few minutes (about
5) after the engine has stopped, with
the vehicle parked on level ground.
NOTE The dipstick is integrated in the
engine oil cap on 0.9 TwinAir 85 HP
versions.
For 1.2 8V versions:pull out the
engine oil dipstick B, clean it with a
cloth that does not leave any trace and
reinsert it..
For 0.9 TwinAir 85 HP version:The
engine oil dipstick A is integral with plug
A. Loosen the plug, clean the dipstick
with a cloth that does not leave traces,
reinsert the dipstick and re-tighten
the plug.
Extract the engine oil dipstick again and
check that the level is between the
MIN and MAX marks on the dipstick.
If the oil level is near or under the MIN
line, add oil through the filler A until
it reaches the MAX line.
The range between the MIN. and MAX.
marks corresponds to about 1 litre of
oil.
The oil level must never exceed the
MAX mark.
Engine oil consumption
The maximum engine oil consumption
is usually 400 grams every 1000 km.When the car is new, the engine needs
to be run in; therefore the engine oil
consumption can only be considered
stabilised after the first 5000 - 6000
km.
IMPORTANT The oil consumption
depends on driving style and the
conditions under which the car is used.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.
61)
3)
ENGINE COOLING
SYSTEM FLUID
The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir.
If the level is too low, undo the reservoir
plug C (see previous pages) and add
the fluid as described in the chapter
"Technical Specifications".
176)
62)
WINDSCREEN/REAR
WINDOW WASHER FLUID
Check fluid level through the reservoir.
If the level is too low, lift the plug D (see
previous pages) and add the fluid as
described in the chapter "Technical
Specifications".
After topping up, close cap D, making
sure it is correctly locked.
177)
BRAKE FLUID
Check that the fluid is at the maximum
level (the fluid level in the reservoir
must not exceed the MAX mark).
If the fluid level in the tank is too low,
undo reservoir cap E (see previous
pages) and add the fluid as described
in the "Technical Specifications"
section.
NOTE Carefully clean the plug of the
reservoir E and the surrounding surface.
Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
Always use a funnel with a built-in filter
with a mesh of 0.12 mm or less.
147

WHEELS AND TYRES
187) 188) 189) 190)
Check the pressure of each tyre,
including the space-saver spare wheel,
approximately every two weeks and
before long journeys: the pressure
should be checked with the tyre rested
and cold.
It is normal for the pressure to increase
when the car is used; for the correct
tyre inflation pressure, see the “Wheels”
paragraph in the “Technical
specifications” chapter.
WARNING
187)Remember that the road holding
qualities of your car also depend on
correct tyre pressures.
188)If tyre pressure is too low, the tyre
may overheat and be severely damaged as
a result.
189)Do not switch tyres from the
right­hand side of the vehicle to the
left­hand side, and vice versa.
190)Never submit alloy rims to repainting
treatments requiring the use of
temperatures exceeding 150°C. The
mechanical properties of the wheels could
be impaired.
BODYWORK
PRESERVING THE
BODYWORK
Paintwork
Paintwork does not only serve an
aesthetic purpose, but also protects the
underlying sheet metal.
Normal care for paintwork consists of
washing the car; how often depends on
the conditions and environment where
the car is used. For example, in highly
polluted areas, or if the roads are
spread with salt, it is advisable to wash
the car more frequently.
IMPORTANT Bird droppings must be
washed off immediately and thoroughly
as the acid they contain is particularly
aggressive.
6)
Versions with matt paintwork
These versions have exclusive matt
paintwork which requires special care
for its preservation. The instructions for
good preservation follow below:
avoid washing with rollers and/or
brushes in washing stations. Then,
wash the vehicle, only by hand, using
pH-neutral detergents; dry it with a wet
chamois leather. Abrasive products
and/or polishes should not be used for
cleaning the car.
Bird droppings must be washed off
immediately and thoroughly as the
acid they contain is particularly
aggressive.
Avoid (if at all possible) parking the
car under trees; remove vegetable
resins immediately as, when dried, it
may only be possible to remove them
with abrasive products and/or polishes,
which is highly inadvisable as they
could alter the typical opaqueness of
the paint.
Do not use pure windscreen washer
fluid for cleaning the windscreen and
the rear window: dilute it to at least
50% with water.
Some versions are fitted with exclusive
decorations on the door mirror covers;
do not use pressurised or high-
temperature jets of water when
washing them.
152
SERVICING AND CARE

FLUIDS AND LUBRICANTS
Your vehicle is equipped with an engine oil that has been thoroughly developed and tested in order to meet the requirements of
the Scheduled Servicing Plan. Constant use of the prescribed lubricants guarantees the fuel consumption and emission
specifications. Lubricant quality is crucial for engine operation and duration.
If lubricants conforming to the required specifications are not available, products that meet the indicated specifications can be
used to top up; in this case optimal performance of the engine is not guaranteed.
70)
PRODUCT SPECIFICATIONS
Use Features SpecificationOriginal fluids and
lubricantsReplacement interval
Lubricants for 0.9
TwinAir 85 HP petrol
engines
(°)
SAE 0W-30 ACEA C2 /
API SN9.55535-GS1SELENIA DIGITEK P.E.
Contractual Technical
Reference N° F020.B12According to Scheduled
Servicing Plan
Lubricants for 1.2 8V
69 HP petrol enginesSAE 5W-40 ACEA C3 /
API SN9.55535-S2SELENIA K P.E.
Contractual Technical
Reference N° F603.C07According to Scheduled
Servicing Plan
Lubricant for petrol/
LPG enginesSAE 5W-40 ACEA C3 /
API SM9.55535-T2SELENIA MULTIPOWER
GAS 5W-40
Contractual Technical
Reference N° F922.E09According to Scheduled
Servicing Plan
(°) For versions/markets, where provided
For TwinAir engines only use lubricants with indicated SAE grade and specifications.
167