brake FIAT 500 GUCCI 2012 2.G Service Manual

•Check the coolant freeze point in the radiator and in
the coolant expansion bottle. If engine coolant (anti-
freeze) needs to be added, the contents of the coolant
expansion bottle must also be protected against freez-
ing.
•If frequent engine coolant (antifreeze) additions are
required, the cooling system should be pressure tested
for leaks.
•Maintain engine coolant (antifreeze) concentration at
50% OAT engine coolant (antifreeze) (minimum) and
distilled water for proper corrosion protection of your
engine which contains aluminum components.
•Make sure that the coolant expansion bottle overflow
hoses are not kinked or obstructed.
•Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
•Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory engine coolant (antifreeze) per-
formance, poor gas mileage, and increased emissions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting or
riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. Riding the brakes may also
reduce braking capacity in an emergency.
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Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately if
the “Brake Warning Light” is on.
Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the brake
fluid reservoir. Fluid level can be expected to fall as the
brake pads wear. The brake fluid level should be checked
when the pads are replaced. However, low fluid level
may be caused by a leak and a checkup may be needed.
NOTE:If your vehicle is equipped with a manual
transmission , the brake fluid reservoir supplies fluid to
both the brake system and the clutch release system. The
two systems are separated in the reservoir, and a leak in
one system will not affect the other system. The manual
transmission clutch release system should not require
fluid replacement during the life of the vehicle. If the brake fluid reservoir is low and the brake system does
not indicate any leaks or other problems, it may be a
result of a leak in the hydraulic clutch release system. See
your local authorized dealer for service.
Use only manufacturer’s recommended brake fluid. Re-
fer to “Fluids, Lubricants, and Genuine Parts” in “Main-
taining Your Vehicle” for further information.
WARNING!
•Use only manufacturer’s recommended brake
fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further
information. Using the wrong type of brake fluid
can severely damage your brake system and/or
impair its performance. The proper type of brake
fluid for your vehicle is also identified on the
original factory installed hydraulic master cylin-
der reservoir.
(Continued)
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MAINTAINING YOUR VEHICLE 323

WARNING! (Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all times.
Brake fluid in a open container absorbs moisture
from the air resulting in a lower boiling point.
This may cause it to boil unexpectedly during hard
or prolonged braking, resulting in sudden brake
failure. This could result in a collision.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.(Continued)
WARNING! (Continued)
•Do not allow petroleum-based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in a collision.
CAUTION!
Use of improper brake fluids will affect overall
clutch system performance. Improper brake fluids
may damage the clutch system resulting in loss of
clutch function and the ability to shift the transmis-
sion.
324 MAINTAINING YOUR VEHICLE

Underhood Fuses
The Front Distribution Unit is located on the right side of
the engine compartment, next to the battery. To access the
fuses, press the release tabs and remove the cover.
The ID number of the electrical component correspond-
ing to each fuse can be found on the back of the cover.Cavity Maxi Fuse Mini Fuse DescriptionF01 60 Amp Blue Body Controller
F02 20 Amp Yellow Audio Amplifier
F03 20 Amp Yellow Ignition Switch
F04 40 Amp Orange Anti-Lock Brake
Pump
F05 70 Amp Ta n Electric Power
Steering
F06 20 Amp Yellow Radiator Fan -
Single Speed
F06 30 Amp Green Radiator Fan -
Low Speed
F07 40 Amp Orange Radiator Fan -
High Speed
Front Distribution Unit
336 MAINTAINING YOUR VEHICLE

Cavity Maxi Fuse Mini Fuse DescriptionF08 30 Amp Green Blower Motor
F09 10 Amp RedPowertrain
F10 10 Amp RedHorn
F11 15 Amp BluePowertrain
F11 10 Amp
Red Powertrain (Multi-
air – If Equipped)
F14 5 Amp Tan High beam (Shut-
ter)
F15 15 Amp
Blue Cigar Lighter
F16 7.5 Amp
Brown TransmissionCavity Maxi Fuse Mini Fuse Description
F17 25 Amp
White Powertrain (Multi-
air – If Equipped)
F17 15 Amp
Blue Powertrain
F18 15 Amp
Blue Powertrain
F18 5 Amp Tan Powertrain (Multi-
air – If Equipped)
F19 7.5 Amp
Brown Air Conditioning
F20 15 Amp
Blue Heated Seats – If
Equipped
F21 15 Amp
Blue Fuel Pump
F23 20 Amp
Yellow Anti-Lock Brake
Valves
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MAINTAINING YOUR VEHICLE 337

Chassis
ComponentFluid, Lubricant, or Genuine Part
Manual Transmission – If Equipped MOPAR C635 DDCT/MTX Transmission Fluid
Automatic Transmission – If
Equipped MOPAR
AW-1 Transmission Fluid
Brake Master Cylinder MOPARDOT 3, SAE J1703 should be used. If DOT 3, SAE J1703 brake
fluid is not available, then DOT 4 is acceptable. Use only recommended
brake fluids or equivalent.
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At Each Stop For Fuel
•Check the engine oil level about five minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required.
Once A Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the battery and clean and tighten the terminals
as required.
•Check the fluid levels of the engine coolant reservoir
and brake master cylinder, and add as needed.
•Check all lights and other electrical items for correct
operation.
At Each Oil Change
•Change the engine oil filter.
•Inspect the brake hoses and lines.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
Required Maintenance Intervals
Refer to the Maintenance Schedules on the following
pages for the required maintenance intervals.
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8,000 Miles (13,000 km) or
6 Months Maintenance Service
Schedule
Included in the Maintenance Program
❏Change the engine oil and engine oil fil-
ter.
❏ Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
8,000 miles (13 000 km).
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
16,000 Miles (26,000 km) or 12 Months Maintenance Service
Schedule
Included in the Maintenance Program
❏Change the engine oil and engine oil filter.
❏ Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
16,000 miles (26 000 km).
❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the en-
gine air cleaner filter; replace if necessary.
❏ Inspect exhaust system.
❏ Replace cabin filter.
❏ Clean and lube sun roof tracks.
❏ Inspect brake linings.
❏ Inspect CV joints.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
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32,000 Miles (52,000 km) or 24 Months Maintenance Service Schedule
Included in the Maintenance Program
❏Change the engine oil and engine oil filter.
❏ Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before 32,000 miles (52 000 km).
❏ Inspect exhaust system.
❏ Replace the spark plugs.
❏ Replace the engine air cleaner filter.
❏ Replace cabin filter.
❏ Clean and lube sun roof tracks.
❏ Check and adjust hand brake.
❏ Inspect brake linings.
❏ Inspect CV joints.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play; re-
place if necessary.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
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40,000 Miles (65,000 km) or
30 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏ Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
40,000 miles (65 000 km).
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
48,000 Miles (78,000 km) or 36 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏ Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
48,000 miles (78 000 km).
❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter; replace if necessary.
❏ Inspect exhaust system.
❏ Replace cabin filter.
❏ Clean and lube sun roof tracks.
❏ Inspect brake linings.
❏ Inspect CV joints.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
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