transmission FIAT 500C 2015 2.G Workshop Manual

Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may suggest severe
and abnormal catalyst overheating. If this occurs, stop
the vehicle, turn off the engine and allow it to cool.
Service, including a tune-up to manufacturer’s specifica-
tions, should be obtained immediately. To minimize the possibility of catalytic converter dam-
age:
•
Do not shut off the engine or interrupt the ignition,
when the transmission is in gear and the vehicle is in
motion.
• Do not try to start the engine by pushing or towing the
vehicle.
• Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idle or malfunctioning operating conditions.
7
MAINTAINING YOUR VEHICLE 365

WARNING!(Continued)
high brake temperatures, excessive lining wear, and
possible brake damage. Riding the brakes may also
reduce braking capacity in an emergency.
Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately if
the “Brake Warning Light” is on.
Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the brake
fluid reservoir. Fluid level can be expected to fall as the
brake pads wear. The brake fluid level should be checked
when the pads are replaced. However, low fluid level
may be caused by a leak and a checkup may be needed. NOTE:
If your vehicle is equipped with a manual
transmission, the brake fluid reservoir supplies fluid to
both the brake system and the clutch release system. The
two systems are separated in the reservoir, and a leak in
one system will not affect the other system. The manual
transmission clutch release system should not require
fluid replacement during the life of the vehicle. If the
brake fluid reservoir is low and the brake system does
not indicate any leaks or other problems, it may be a
result of a leak in the hydraulic clutch release system. See
your local authorized dealer for service.
Use only manufacturer’s recommended brake fluid. Re-
fer to “Fluids, Lubricants, And Genuine Parts” in “Main-
taining Your Vehicle” for further information.
372 MAINTAINING YOUR VEHICLE

CAUTION!
Use of improper brake fluids will affect overall
clutch system performance. Improper brake fluids
may damage the clutch system resulting in loss of
clutch function and the ability to shift the transmis-
sion.
Manual Transmission — If Equipped
Lubricant Selection
Use only the manufacturers recommended transmission
fluid. Refer to “Fluids, Lubricants, And Genuine Parts” in
“Maintaining Your Vehicle” for further information.
Fluid Level Check
Check the fluid level by removing the fill plug. The fluid
level should be between the bottom of the fill hole and a
point not more than 3/16 inch (4.7 mm) below the bottom
of the hole.Add fluid, if necessary, to maintain the proper level.
Please see your authorized dealer for service.
Frequency Of Fluid Change
Under normal operating conditions, the fluid installed at
the factory will give satisfactory lubrication for the life of
the vehicle. Fluid changes are not necessary unless lubri-
cant has become contaminated with water.
NOTE:
If contaminated with water, the fluid should be
changed immediately.
Automatic Transmission — If Equipped
Selection Of Lubricant
It is important to use the proper transmission fluid to
ensure optimum transmission performance and life. Use
only the manufacturer ’s specified transmission fluid.
Refer to “Fluids, Lubricants, And Genuine Parts” in this
section for fluid specifications. It is important to maintain
374 MAINTAINING YOUR VEHICLE

the transmission fluid at the correct level using the
recommended fluid. No chemical flushes should be used
in any transmission; only the approved lubricant should
be used.
CAUTION!
Using a transmission fluid other than the manufac-
turer ’s recommended fluid may cause deterioration
in transmission shift quality and/or torque converter
shudder. Refer to “Fluids, Lubricants, And Genuine
Parts” in this section for fluid specifications.
Special Additives
The manufacturer strongly recommends against using
any special additives in the transmission.Automatic Transmission Fluid (ATF) is an engineered
product and its performance may be impaired by supple-
mental additives. Therefore, do not add any fluid addi-
tives to the transmission. The only exception to this
policy is the use of special dyes for diagnosing fluid
leaks. Avoid using transmission sealers as they may
adversely affect seals.
CAUTION!
Do not use chemical flushes in your transmission as
the chemicals can damage your transmission compo-
nents. Such damage is not covered by the New
Vehicle Limited Warranty.
Fluid Level Check
The fluid level is preset at the factory and does not
require adjustment under normal operating conditions.
Routine fluid level checks are not required, therefore the
7
MAINTAINING YOUR VEHICLE 375

transmission has no dipstick. Your authorized dealer can
check your transmission fluid level using special service
tools. If you notice fluid leakage or transmission malfunc-
tion, visit your authorized dealer immediately to have
the transmission fluid level checked. Operating the ve-
hicle with an improper fluid level can cause severe
transmission damage.
CAUTION!
If a transmission fluid leak occurs, visit your autho-
rized dealer immediately. Severe transmission dam-
age may occur. Your authorized dealer has the proper
tools to adjust the fluid level accurately.
Fluid And Filter Changes
Under normal operating conditions, the fluid installed at
the factory will provide satisfactory lubrication for the
life of the vehicle. Routine fluid and filter changes are notrequired. However, change the fluid and filter if the fluid
becomes contaminated (with water, etc.), or if the trans-
mission is disassembled for any reason.
Appearance Care And Protection From Corrosion
Protection Of Body And Paint From Corrosion
Vehicle body care requirements vary according to geo-
graphic locations and usage. Chemicals that make roads
passable in snow and ice and those that are sprayed on
trees and road surfaces during other seasons are highly
corrosive to the metal in your vehicle. Outside parking,
which exposes your vehicle to airborne contaminants,
road surfaces on which the vehicle is operated, extreme
hot or cold weather and other extreme conditions will
have an adverse effect on paint, metal trim, and under-
body protection.
376 MAINTAINING YOUR VEHICLE

CavityMaxi Fuse Mini Fuse Description
F16 –7.5 Amp Brown Transmission
F17 –25 Amp Clear Powertrain (Multiair – If Equipped)
F17 –15 Amp Blue Powertrain
F18 –15 Amp Blue Powertrain
F18 – 5 Amp Tan Powertrain (Multiair – If Equipped)
F19 –7.5 Amp Brown Air Conditioning
F20 –15 Amp Blue Heated Seats – If Equipped
F21 –15 Amp Blue Fuel Pump
F22 –20 Amp Yellow Powertrain
F23 –20 Amp Yellow Anti-Lock Brake Valves
F24 –7.5 Amp Brown Stability Control System
F30 –15 Amp Blue Fog Lamps
F82 30 Amp Green –Sunroof/Convertible Top
F83 20 Amp Yellow –Cooling Pump – If Equipped
F84 –10 Amp Red Transmission
390 MAINTAINING YOUR VEHICLE

FLUID CAPACITIES
U.S.Metric
Fuel (Approximate) 10.5 Gallons40 Liters
Engine Oil with Filter
1.4L/1.4L Turbo Engine 4 Quarts3.8 Liters
Cooling System
1.4L/1.4L Turbo Engine (MOPAR® Antifreeze/Engine
Coolant 10 Year/150,000 Mile Formula) — with
Manual Transmission 4.6 Quarts
4.4 Liters
1.4L/1.4L Turbo Engine (MOPAR® Antifreeze/Engine
Coolant 10 Year/150,000 Mile Formula) — with Auto-
matic Transmission 5.8 Quarts
5.5 Liters
7
MAINTAINING YOUR VEHICLE 397

Chassis
ComponentFluid, Lubricant, or Genuine Part
Manual Transmission – If Equipped We recommend you use MOPAR® C635 DDCT/MTX
Transmission Fluid
Automatic Transmission – If Equipped Use only MOPAR® AW-1 Automatic Transmission Fluid
or equivalent. Failure to use the correct fluid may affect
the function or performance of your transmission.
Brake Master Cylinder We recommend you use MOPAR® DOT 3, SAE J1703
should be used. If DOT 3, SAE J1703 brake fluid is not
available, then DOT 4 is acceptable.
Convertible Top Rails – If Equipped We recommend you use Berulub FR 43.
400 MAINTAINING YOUR VEHICLE

Adding Engine Coolant (Antifreeze)............368
Adding Fuel ............................ .297
Adding Washer Fluid ..................... .363
Additives, Fuel .......................... .295
AirBag.................................39 Air Bag Operation .......................42
Air Bag Warning Light ....................51
Driver Knee Air Bag ......................43
Enhanced Accident Response ................49
Event Data Recorder (EDR) .................53
FrontAirBag...........................39
If A Deployment Occurs ...................48
Knee Impact Bolsters .....................43
Maintaining Your Air Bag System ............52
Air Bag Deployment ........................39
Air Bag Light ...................... .51, 76, 143
Air Bag Maintenance .......................52
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . .354
Air Conditioner Maintenance .................356Air Conditioning
......................... .207
Air Conditioning Controls ...................207
Air Conditioning Filter .....................357
Air Conditioning, Operating Tips ..............215
Air Conditioning Refrigerant ..............356, 357
Air Conditioning System .............207, 209, 356
Air Pressure, Tires ........................ .269
Alterations/Modifications, Vehicle ...............8
Antifreeze (Engine Coolant) ...............367, 397
Capacities ........................... .397
Disposal ............................. .369
Anti-Lock Brake System (ABS) ................248
Anti-Lock Warning Light ....................143
Appearance Care ........................ .376
Automatic Dimming Mirror ...................86
Automatic Oil Change Indicator ...............402
Automatic Temperature Control (ATC) ..........209
Automatic Transaxle ........................11
Automatic Transmission ..............229, 374, 376
420 INDEX

Adding Fluid...................... .375, 376
Fluid And Filter Changes ..................376
Fluid Change ......................... .376
Fluid Level Check ...................... .375
Fluid Type ........................... .400
Gear Ranges .......................... .233
Special Additives ...................... .375
Autostick .............................. .238
Battery ................................ .355
Jump Starting ......................... .329
Keyless Transmitter Replacement (RKE) ........18
Belts, Seat ...............................76
Body Mechanism Lubrication .................360
B-Pillar Location ......................... .263
Brake Assist System ...................... .250
Brake Fluid ......................... .398, 400
Brake, Parking .......................... .244
Brakes ................................ .371Brake System
........................ .248, 371
Anti-Lock (ABS) ....................... .248
Master Cylinder ....................... .372
Parking ............................. .244
Warning Light ........................ .143
Brake/Transmission Interlock .................231
Bulb Replacement ..................... .392, 393
Bulbs, Light .......................... .78, 392
Capacities, Antifreeze (Engine Coolant) ..........397
Capacities, Fluid ......................... .397
Caps, Filler Fuel ................................ .297
Oil (Engine) ....................352, 353, 402
Carbon Monoxide Warning ................75, 296
Cargo Area Features ...................... .133
Car Washes ............................ .377
CD (Compact Disc) Player ...................177
Cellular Phone .......................... .206
10
INDEX 421