transmission FIAT 500C 2017 2.G Service Manual

MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 1.4L .........279
 ONBOARD DIAGNOSTIC SYSTEM —
OBDII ............................ .280
▫ Onboard Diagnostic System (OBD II)
Cybersecurity ...................... .280
 EMISSIONS INSPECTION AND
MAINTENANCE PROGRAMS ............281
 REPLACEMENT PARTS .................282
 DEALER SERVICE ....................282
 MAINTENANCE PROCEDURES ..........283
▫ Engine Oil ........................ .283
▫ Engine Oil Filter .....................286
▫ Engine Air Cleaner Filter ...............286
▫ Maintenance-Free Battery ..............287
▫ Air Conditioner Maintenance ............288▫
Body Lubrication ....................291
▫ Wiper Blades ...................... .291
▫ Adding Washer Fluid .................293
▫ Exhaust System .....................293
▫ Cooling System .....................295
▫ Brake System ...................... .300
▫ Manual Transmission — If Equipped ......302
▫ Automatic Transmission — If Equipped . . . .302
▫ Appearance Care And Protection From
Corrosion ......................... .304
▫ Convertible Top Care — If Equipped ......309
 FUSES ............................ .310
▫ Interior Fuses .......................311
▫ Underhood Fuses ....................313
7

ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated Onboard
Diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and auto-
matic transmission control systems. When these sys-
tems are operating properly, your vehicle will provide
excellent performance and fuel economy, as well as
engine emissions well within current government regu-
lations.
If any of these systems require service, the OBD II
system will turn on the Malfunction Indicator Light
(MIL). It will also store diagnostic codes and other
information to assist your service technician in making
repairs. Although your vehicle will usually be drivable
and not need towing, see your authorized dealer for
service as soon as possible.
CAUTION!
•Prolonged driving with the MIL on could cause
further damage to the emission control system. It
could also affect fuel economy and driveability.
(Continued)
CAUTION! (Continued)
The vehicle must be serviced before any emis-
sions tests can be performed.
• If the MIL is flashing while the engine is running,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
Onboard Diagnostic System (OBD II)
Cybersecurity
Your vehicle is required to have an Onboard Diagnostic
system (OBD II) and a connection port to allow access to
information related to the performance of your emis-
sions controls. Authorized service technicians may need
to access this information to assist with the diagnosis
and service of your vehicle and emissions system.
WARNING!
• ONLY an authorized service technician should
connect equipment to the OBD II connection port
in order to diagnose or service your vehicle.
(Continued)
280 MAINTAINING YOUR VEHICLE

NOTE:Intentional tampering with emissions control
systems may void your warranty and could result in
civil penalties being assessed against you.
WARNING!
You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
MAINTENANCE PROCEDURES
The pages that follow contain the requiredmaintenance
services determined by the engineers who designed
your vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components
which may require servicing or replacement in the
future.
CAUTION!
• Failure to properly maintain your vehicle or per-
form repairs and service when necessary could
result in more costly repairs, damage to other
components or negatively impact vehicle perfor-
mance. Immediately have potential malfunctions
examined by an authorized dealer or qualified
repair center.
• Your vehicle has been built with improved fluids
that protect the performance and durability of
your vehicle and also allow extended mainte-
nance intervals. Do not use chemical flushes in
these components as the chemicals can damage
your engine, transmission, or air conditioning.
Such damage is not covered by the New Vehicle
Limited Warranty. If a flush is needed because of
component malfunction, use only the specified
fluid for the flushing procedure.
Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop. The best time
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In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may suggest severe
and abnormal catalyst overheating. If this occurs, stop
the vehicle, turn off the engine and allow it to cool.
Service, including a tune-up to manufacturer’s specifi-
cations, should be obtained immediately.
To minimize the possibility of catalytic converter dam-
age:
•Do not shut off the engine or interrupt the ignition,
when the transmission is in gear and the vehicle is in
motion.
• Do not try to start the engine by pushing or towing
the vehicle.
• Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idle or malfunctioning operating conditions.Cooling System
WARNING!
• Turn vehicle off and disconnect the fan motor
lead before working near the radiator cooling fan.
• You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the
hood, do not open the hood until the radiator has
had time to cool. Never open a cooling system
pressure cap when the radiator or coolant bottle is
hot.
• Keep hands, tools, clothing, and jewelry away
from the radiator cooling fan when the hood is
raised. The fan starts automatically and may start
at any time, whether the engine is running or not.
• When working near the radiator cooling fan,
disconnect the fan motor lead or turn the ignition
switch to the OFF position. The fan is temperature
controlled and can start at any time the ignition
switch is in the ON position.
• You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator.
(Continued)
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NOTE:If your vehicle is equipped with a manual
transmission, the brake fluid reservoir supplies fluid to
both the brake system and the clutch release system.
The two systems are separated in the reservoir, and a
leak in one system will not affect the other system. The
manual transmission clutch release system should not
require fluid replacement during the life of the vehicle.
If the brake fluid reservoir is low and the brake system
does not indicate any leaks or other problems, it may be
a result of a leak in the hydraulic clutch release system.
See your local authorized dealer for service.
Use only manufacturer’s recommended brake fluid.
Refer to “Fluids, Lubricants, And Genuine Parts” in
“Maintaining Your Vehicle” for further information.
WARNING!
• Use only manufacturer’s recommended brake
fluid. Refer to “Fluids, Lubricants, And Genuine
Parts” in “Maintaining Your Vehicle” for further
information. Using the wrong type of brake fluid
can severely damage your brake system and/or
impair its performance. The proper type of brake
fluid for your vehicle is also identified on the
(Continued)
WARNING! (Continued)
original factory installed hydraulic master cylin-
der reservoir.
• To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all times.
Brake fluid in a open container absorbs moisture
from the air resulting in a lower boiling point.
This may cause it to boil unexpectedly during
hard or prolonged braking, resulting in sudden
brake failure. This could result in a collision.
• Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should
be taken to avoid its contact with these surfaces.
• Do not allow petroleum-based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in a collision.
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CAUTION!
Use of improper brake fluids will affect overall
clutch system performance. Improper brake fluids
may damage the clutch system resulting in loss of
clutch function and the ability to shift the transmis-
sion.
Manual Transmission — If Equipped
Lubricant Selection
Use only the manufacturer ’s recommended transmis-
sion fluid. Refer to “Fluids, Lubricants, And Genuine
Parts” in “Maintaining Your Vehicle” for further infor-
mation.
Fluid Level Check
Check the fluid level by removing the fill plug. The
fluid level should be between the bottom of the fill hole
and a point not more than 3/16 inch (4.7 mm) below the
bottom of the hole.
Add fluid, if necessary, to maintain the proper level.
Please see your authorized dealer for service.
Frequency Of Fluid Change
Under normal operating conditions, the fluid installed
at the factory will give satisfactory lubrication for the
life of the vehicle. Fluid changes are not necessary
unless lubricant has become contaminated with water.
NOTE:If contaminated with water, the fluid should be
changed immediately.
Automatic Transmission — If Equipped
Selection Of Lubricant
It is important to use the proper transmission fluid to
ensure optimum transmission performance and life.
Use only the manufacturer ’s specified transmission
fluid. Refer to “Fluids, Lubricants, And Genuine Parts”
in this section for fluid specifications. It is important to
maintain the transmission fluid at the correct level
using the recommended fluid. No chemical flushes
should be used in any transmission; only the approved
lubricant should be used.
302 MAINTAINING YOUR VEHICLE

CAUTION!
Using a transmission fluid other than the manufac-
turer ’s recommended fluid may cause deterioration
in transmission shift quality and/or torque converter
shudder. Refer to “Fluids, Lubricants, And Genuine
Parts” in this section for fluid specifications.
Special Additives
The manufacturer strongly recommends against using
any special additives in the transmission.
Automatic Transmission Fluid (ATF) is an engineered
product and its performance may be impaired by supple-
mental additives. Therefore, do not add any fluid additives
to the transmission. The only exception to this policy is the
use of special dyes for diagnosing fluid leaks. Avoid using
transmission sealers as they may adversely affect seals.
CAUTION!
Do not use chemical flushes in your transmission as
the chemicals can damage your transmission com-
ponents. Such damage is not covered by the New
Vehicle Limited Warranty.
Fluid Level Check
The fluid level is preset at the factory and does not
require adjustment under normal operating conditions.
Routine fluid level checks are not required, therefore the
transmission has no dipstick. Your authorized dealer
can check your transmission fluid level using special
service tools. If you notice fluid leakage or transmission
malfunction, visit your authorized dealer immediately
to have the transmission fluid level checked. Operating
the vehicle with an improper fluid level can cause
severe transmission damage.
CAUTION!
If a transmission fluid leak occurs, visit your autho-
rized dealer immediately. Severe transmission dam-
age may occur. Your authorized dealer has the
proper tools to adjust the fluid level accurately.
Fluid And Filter Changes
Under normal operating conditions, the fluid installed
at the factory will provide satisfactory lubrication for
the life of the vehicle. Routine fluid and filter changes
are not required. However, change the fluid and filter if
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MAINTAINING YOUR VEHICLE 303

the fluid becomes contaminated (with water, etc.), or if
the transmission is disassembled for any reason.
Appearance Care And Protection From
Corrosion
Protection Of Body And Paint From Corrosion
Vehicle body care requirements vary according to geo-
graphic locations and usage. Chemicals that make roads
passable in snow and ice and those that are sprayed on
trees and road surfaces during other seasons are highly
corrosive to the metal in your vehicle. Outside parking,
which exposes your vehicle to airborne contaminants,
road surfaces on which the vehicle is operated, extreme
hot or cold weather and other extreme conditions will
have an adverse effect on paint, metal trim, and under-
body protection.
The following maintenance recommendations will en-
able you to obtain maximum benefit from the corrosion
resistance built into your vehicle.
What Causes Corrosion?
Corrosion is the result of deterioration or removal of
paint and protective coatings from your vehicle.The most common causes are:
•
Road salt, dirt and moisture accumulation.
• Stone and gravel impact.
• Insects, tree sap and tar.
• Salt in the air near seacoast localities.
• Atmospheric fallout/industrial pollutants.
Washing
•Wash your vehicle regularly. Always wash your
vehicle in the shade using MOPAR Car Wash, or a
mild car wash soap, and rinse the panels completely
with clear water.
• If insects, tar, or other similar deposits have accumu-
lated on your vehicle, use MOPAR Super Kleen Bug
and Tar Remover to remove.
• Use a high quality cleaner wax, such as MOPAR
Cleaner Wax to remove road film, stains and to
protect your paint finish. Take care never to scratch
the paint.
• Avoid using abrasive compounds and power buffing
that may diminish the gloss or thin out the paint
finish.
304 MAINTAINING YOUR VEHICLE

CavityMaxi Fuse Mini Fuse Description
F06 20 Amp Yellow –Radiator Fan - Single Speed
F06 30 Amp Green –Radiator Fan - Low Speed
F07 40 Amp Orange –Radiator Fan - High Speed
F08 40 Amp Orange –Blower Motor
F09 –10 Amp Red Powertrain
F10 –10 Amp Red Horn
F11 –15 Amp Blue Powertrain
F11 –10 Amp Red Powertrain (Multiair – If Equipped)
F14 –5 Amp Tan High Beam (Shutter)
F15 –15 Amp Blue Cigar Lighter
F16 –7.5 Amp Brown Transmission
F17 –25 Amp Clear Powertrain (Multiair – If Equipped)
F17 –15 Amp Blue Powertrain
F18 –15 Amp Blue Powertrain
F18 –5 Amp Tan Powertrain (Multiair – If Equipped)
F19 –7.5 Amp Brown Air Conditioning
F20 –15 Amp Blue Heated Seats – If Equipped
F21 –15 Amp Blue Fuel Pump
F22 –20 Amp Yellow Powertrain
F23 –20 Amp Yellow Anti-Lock Brake Valves
314 MAINTAINING YOUR VEHICLE

CavityMaxi Fuse Mini Fuse Description
F24 –7.5 Amp Brown Stability Control System
F30 –15 Amp Blue Fog Lamps
F82 30 Amp Green –Sunroof/Convertible Top
F83 20 Amp Yellow –Cooling Pump – If Equipped
F84 –10 Amp Red Transmission
F85 30 Amp Green –Rear Defroster
F87 –5 Amp Tan Rear Defroster
F90 –5 Amp Tan Heated Mirrors – If Equipped
VEHICLE STORAGE
If you will not be using your vehicle for more than 21
days, you may want to take steps to preserve your
battery.
•Disconnect the negative cable from the battery.
• Anytime you store your vehicle, or keep it out of
service (i.e., vacation) for two weeks or more, run the
air conditioning system at idle for about five minutes
in the fresh air and high blower setting. This will
ensure adequate system lubrication to minimize the
possibility of compressor damage when the system is
started again. NOTE:
When the vehicle has not been started or driven
for at least 30 days, an Extended Park Start Procedure is
required to start the vehicle. Refer to “Starting Proce-
dures” in “Starting And Operating” for further infor-
mation.
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