brake FIAT 500C 2019 Service Manual

Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically. Refer
to the “Maintenance Plan” in this section for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and possi-
bly a collision. Driving with your foot resting or riding
on the brake pedal can result in abnormally high brake
temperatures, excessive lining wear, and possible
brake damage. You would not have your full braking
capacity in an emergency.
Brake Master Cylinder
The fluid in the master cylinder should be checked when
performing under hood services or immediately if the
“Brake Warning Light” is illuminated.
Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the fluid
level up to the requirements described on the brake fluid
reservoir. With disc brakes, fluid level can be expected to
fall as the brake pads wear. Brake fluid level should bechecked when pads are replaced. However, low fluid level
may be caused by a leak and a checkup may be needed.
Use only manufacturer’s recommended brake fluid. Refer
to “Fluids And Lubricants” in “Technical Specifications”
for further information.
WARNING!
•
Use only manufacturer’s recommended brake fluid.
Refer to “Fluids And Lubricants” in “Technical
Specifications” for further information. Using the
wrong type of brake fluid can severely damage your
brake system and/or impair its performance. The
proper type of brake fluid for your vehicle is also
identified on the original factory installed hydraulic
master cylinder reservoir.
• To avoid contamination from foreign matter or mois-
ture, use only new brake fluid or fluid that has been
in a tightly closed container. Keep the master cylin-
der reservoir cap secured at all times. Brake fluid in
a open container absorbs moisture from the air
resulting in a lower boiling point. This may cause it
(Continued)
8
SERVICING AND MAINTENANCE 247

WARNING!(Continued)
to boil unexpectedly during hard or prolonged brak-
ing, resulting in sudden brake failure. This could
result in a collision.
• Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing the
brake fluid to catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
• Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
Manual Transmission — If Equipped
Lubricant Selection
Use only the manufacturers recommended transmission
fluid. Refer to “Fluids And Lubricants” in “Technical
Specifications” for further information.
Please see an authorized dealer for service.
Fluid Level Check
Check the fluid level by removing the fill plug. The fluid
level should be between the bottom of the fill hole and a
point not more than 3/16 inch (4.7 mm) below the bottom
of the hole.
Add fluid, if necessary, to maintain the proper level.
Please see an authorized dealer for service.
Frequency Of Fluid Change
Under normal operating conditions, the fluid installed at
the factory will give satisfactory lubrication for the life of
the vehicle. Fluid changes are not necessary unless lubri-
cant has become contaminated with water.
NOTE: If contaminated with water, the fluid should be
changed immediately.
Automatic Transmission — If Equipped
Selection Of Lubricant
It is important to use the proper transmission fluid to
ensure optimum transmission performance and life. Use
only the manufacturer’s specified transmission fluid. Refer
to “Fluids And Lubricants” in “Technical Specifications”
248 SERVICING AND MAINTENANCE

Wheel And Wheel Trim Care
All wheels and wheel trim, especially aluminum and chrome
plated wheels, should be cleaned regularly using mild (neu-
tral Ph) soap and water to maintain their luster and to prevent
corrosion. Wash wheels with the same soap solution recom-
mended for the body of the vehicle and remember to always
wash when the surfaces are not hot to the touch.
Your wheels are susceptible to deterioration caused by salt,
sodium chloride, magnesium chloride, calcium chloride,
etc., and other road chemicals used to melt ice or control
dust on dirt roads. Use a soft cloth or sponge and mild soap
to wipe away promptly. Do not use harsh chemicals or a
stiff brush. They can damage the wheel’s protective coating
that helps keep them from corroding and tarnishing.
CAUTION!
Avoid products or automatic car washes that use acidic
solutions or strong alkaline additives or harsh brushes.
Many aftermarket wheel cleaners and automatic car
washes may damage the wheel’s protective finish.
Such damage is not covered by the New Vehicle
Limited Warranty. Only car wash soap, Mopar Wheel
Cleaner or equivalent is recommended.When cleaning extremely dirty wheels including excessive
brake dust, care must be taken in the selection of tire and
wheel cleaning chemicals and equipment to prevent dam-
age to the wheels. Mopar Wheel Treatment or Mopar
Chrome Cleaner or their equivalent is recommended or
select a non-abrasive, non-acidic cleaner for aluminum or
chrome wheels.
CAUTION!
Do not use scouring pads, steel wool, a bristle brush,
metal polishes or oven cleaner. These products may
damage the wheel’s protective finish. Such damage is
not covered by the New Vehicle Limited Warranty.
Only car wash soap, Mopar Wheel Cleaner or equiva-
lent is recommended.
NOTE: If you intend parking or storing your vehicle for an
extended period after cleaning the wheels with wheel
cleaner, drive your vehicle and apply the brakes to remove
the water droplets from the brake components. This activ-
ity will remove the red rust on the brake rotors and prevent
vehicle vibration when braking.
268 SERVICING AND MAINTENANCE

TECHNICAL SPECIFICATIONS
CONTENTS
VEHICLE IDENTIFICATION NUMBER ........280
 BRAKE SYSTEM ....................... .280
 WHEEL AND TIRE TORQUE SPECIFICATIONS . .281
▫ Torque Specifications ....................281
 FUEL REQUIREMENTS ...................282
▫ 1.4L Turbo Engine ..................... .282
▫ Reformulated Gasoline ..................283
▫ Materials Added To Fuel .................283
▫ Gasoline/Oxygenate Blends ...............283 ▫
Do Not Use E-85 In Non-Flex Fuel Vehicles . . . .284
▫ CNG And LP Fuel System Modifications ......284
▫ MMT In Gasoline ...................... .284
▫ Fuel System Cautions ....................285
▫ Carbon Monoxide Warnings ...............285
 FLUID CAPACITIES ..................... .286
 FLUIDS AND LUBRICANTS ................287
▫ Engine ............................. .287
▫ Chassis ............................ .288
9

VEHICLE IDENTIFICATION NUMBER
The Vehicle Identification Number (VIN) is found on the
left front corner of the instrument panel, visible through
the windshield. This number also appears engraved on the
right front door sill, under the sill scuff plate, on an
adhesive label applied to the right door opening on the
B-Pillar, on the vehicle registration and title.NOTE:It is illegal to remove or alter the VIN.
BRAKE SYSTEM
Your vehicle is equipped with dual hydraulic brake sys-
tems. If either of the two hydraulic systems loses normal
capability, the remaining system will still function. How-
ever, there will be some loss of overall braking effective-
ness. You may notice increased pedal travel during appli-
cation, greater pedal force required to slow or stop, and
potential activation of the Brake Warning Light.
Vehicle Identification Number
Stamped VIN Location
280 TECHNICAL SPECIFICATIONS

In the event power assist is lost for any reason (i.e.,
repeated brake applications with the engine OFF) the
brakes will still function. However, the effort required to
brake the vehicle will be much greater than that required
with the power system operating.
WHEEL AND TIRE TORQUE SPECIFICATIONS
Proper lug nut/bolt torque is very important to ensure that
the wheel is properly mounted to the vehicle. Any time a
wheel has been removed and reinstalled on the vehicle, the
lug nuts/bolts should be torqued using a properly cali-
brated torque wrench using a high quality six sided (hex)
deep wall socket.
Torque Specifications
Lug Nut/Bolt Torque **Lug Nut/Bolt SizeLug Nut/
Bolt Socket Size
66 Ft-Lbs (90 N·m)
Steel Wheels Only
74 Ft-Lbs (100 N·m) Aluminum Wheels Only M12 x 1.25 17 mm **Use only your authorized dealer recommended lug nuts/
bolts and clean or remove any dirt or oil before tightening.
Inspect the wheel mounting surface prior to mounting the
tire and remove any corrosion or loose particles.
Tighten the lug nuts/bolts in a star pattern until each
nut/bolt has been tightened twice.
Wheel Mounting Surface
9
TECHNICAL SPECIFICATIONS 281

CAUTION!(Continued)
(conforming to MS.90032), by an authorized dealer as
soon as possible.
•Do not use water alone or alcohol-based engine
coolant (antifreeze) products. Do not use additional
rust inhibitors or antirust products, as they may not
(Continued)
CAUTION! (Continued)
be compatible with the radiator engine coolant and
may plug the radiator.
• This vehicle has not been designed for use with
propylene glycol-based engine coolant (antifreeze).
Use of propylene glycol-based engine coolant (anti-
freeze) is not recommended.
Chassis
Component Fluid, Lubricant, or Genuine Part
Manual Transmission – If Equipped We recommend you use Mopar C635 DDCT/MTX Transmission
Fluid.
Automatic Transmission – If Equipped Use only Mopar AW-1 Automatic Transmission Fluid or equivalent.
Failure to use the correct fluid may affect the function or perfor-
mance of your transmission.
Brake Master Cylinder We recommend you use Mopar DOT 3, SAE J1703. If DOT 3,
SAE J1703 brake fluid is not available, then DOT 4 is acceptable.
DOT 4 Brake fluid must be replaced every 24 months regardless of
mileage.
Convertible Top Rails – If Equipped We recommend you use Berulub FR 43.
288 TECHNICAL SPECIFICATIONS

About Your Brakes........................ .280
Adding Engine Coolant (Antifreeze) .............244
Adding Fuel ............................. .186
Adding Washing Fluid ...................... .230
Additives, Fuel ........................... .283
Air Bag Air Bag Operation ....................... .127
Air Bag Warning Light .....................124
Driver Knee Air Bag ..................... .128
Enhanced Accident Response .............133, 221
Event Data Recorder (EDR) .................221
If Deployment Occurs .....................132
Knee Impact Bolsters ..................... .127
Maintaining Your Air Bag System .............136
Maintenance ........................... .136
Side Air Bags .......................... .128
Transporting Pets ....................... .153
Air Bag Light ...................... .86, 124, 155
Air Cleaner, Engine (Engine Air Cleaner Filter) ......234
Air Conditioner Maintenance ..................235
Air Conditioner Refrigerant ................235, 236
Air Conditioner System ..................... .235
Air Conditioning Filter ....................57, 236
Air Conditioning, Operating Tips ................55
Air Filter ............................... .234Air Pressure
Tires................................. .259
Alarm Security Alarm ...........................22
Alarm System Security Alarm ...........................22
Alterations/Modifications Vehicle .................................5
Antifreeze (Engine Coolant) ................243, 286
Capacites ............................. .286
Disposal .............................. .245
Anti-Lock Brake System (ABS) .................100
Anti-Lock Warning Light ...................89, 94
Arming System Security Alarm ...........................22
Audio

Systems (Radio) ...................... .290
Automatic Dimming Mirror .................34, 35
Automatic Transmission ..................167, 248
Adding Fluid .......................... .250
Autostick ............................. .174
Fluid And Filter Change ...................250
Fluid Change .......................... .250
Fluid Level Check ....................... .249
Fluid Type ......................... .248, 288
Special Additives ........................ .249
316 INDEX

Autostick............................... .174
Battery .............................. .87, 231
Charging System Light .....................87
Jump Starting .......................... .213
Belts, Seat ............................... .155
Body Mechanism Lubrication ..................238
B-Pillar Location .......................... .254
Brake Assist System ........................ .101
Brake Fluid .......................... .287, 288
Brake, Parking ............................ .163
Brake System ......................... .247, 280
Anti-Lock (ABS) ..................... .100, 280
Fluid Check ........................... .247
Master Cylinder ........................ .247
Parking .............................. .163
Warning Light ...........................86
Brake/Transmission Interlock ..................168
Bulb Replacement ......................... .196
Bulbs, Light .......................... .157, 196
Camera, Rear ............................ .185
Capacities, Antifreeze (Engine Coolant) ...........286
Capacities, Fluid .......................... .286Caps, Filler
Fuel ................................. .186
Oil (Engine) ........................... .233
Radiator (Coolant Pressure) .................245
Carbon Monoxide Warning ................154, 285
Car Washes .............................. .274
Cellular Phone ........................... .302
Certification Label ......................... .188
Chains, Tire ............................. .269
Changing A Flat Tire ....................... .250
Check Engine Light (Malfunction Indicator Light) ....97
Checking Your Vehicle For Safety ...............154
Checks, Safety ............................ .154
Child Restraint ........................... .138
Child

Restraints
Booster Seats ........................... .141
Child Seat Installation .....................151
How To Stow An unused ALR Seat Belt ........148
Infant And Child Restraints .................140
Lower Anchors And Tethers For Children .......143
Older Children And Child Restraints ...........140
Seating Positions ........................ .142
Clean Air Gasoline ........................ .283
Cleaning Wheels ............................... .268
12
INDEX 317

Climate Control............................44
Automatic ........................... .49, 54
Manual ................................45
Compact Disc (CD) Maintenance ................308
Compact Spare Tire ........................ .266
Contract, Service .......................... .312
Convertible Top Maintenace ...................275
Coolant (Antifreeze) .....................286, 287
Cooling Pressure Cap (Radiator Cap) ............245
Cooling System ........................... .242
Adding Coolant (Antifreeze) .................244
Coolant Level ....................... .242, 245
Cooling Capacity ........................ .287
Disposal Of Used Coolant ..................245
Drain, Flush, And Refill ....................243
Inspection ............................. .245
Points To Remember ..................... .246
Pressure Cap ........................... .245
Radiator Cap .......................... .245
Selection Of Coolant (Antifreeze) .............243
Corrosion Protection ....................... .273
Cruise Control (Speed Control) .................177
Cruise Light ........................... .95, 96
Cupholders ...............................68
Customer Assistance ....................... .310Customer Programmable Features
...............291
Cybersecurity ............................ .290
Daytime Running Lights ....................37, 38
Dealer Service ............................ .232
Defroster, Windshield ....................... .155
Diagnostic System, Onboard ....................96
Dimmer Switch Headlight ...............................37
Dipsticks Oil (Engine) ........................... .230
Disposal Antifreeze (Engine Coolant) .................245
Door Ajar ............................. .87,
89
Door Ajar Light ......................... .87, 89
Doors ....................................24
Driver ’s Seat Back Tilt ........................26
Driving Through Flowing, Rising, Or Shallow Standing
Water ................................ .192
Electrical Power Outlets .......................69
Electric Brake Control System ..................101
Electric Remote Mirrors .......................36
Electronic Stability Control (ESC) ...............103
318 INDEX