battery FIAT 500E 2016 2.G Workshop Manual
[x] Cancel search | Manufacturer: FIAT, Model Year: 2016, Model line: 500E, Model: FIAT 500E 2016 2.GPages: 362, PDF Size: 2.58 MB
Page 301 of 362

•Make sure that the coolant control systems recovery
bottles overflow hoses are not kinked or obstructed.
• Keep the front of the coolant control systems clean. If
your vehicle is equipped with air conditioning, keep
the front of the condenser clean.
Maintenance-Free Battery 12 Volt
Your vehicle is equipped with a maintenance-free 12 Volt
battery. You will never have to add water, nor is periodic
maintenance required.
WARNING!
• Battery fluid is a corrosive acid solution and can
burn or even blind you. Do not allow battery fluid
to contact your eyes, skin, or clothing. Do not lean
over a battery when attaching clamps. If acid
(Continued)
WARNING! (Continued)
splashes in eyes or on skin, flush the area imme-
diately with large amounts of water. Refer to
“Jump-Starting Procedures” in “What To Do In
Emergencies” for further information.
• Battery gas is flammable and explosive. Keep
flame or sparks away from the battery. Do not use
a booster battery or any other booster source with
an output greater than 12 Volts. Do not allow cable
clamps to touch each other.
• Battery posts, terminals, and related accessories
contain lead and lead compounds. Wash hands
after handling.
• The battery in this vehicle has a vent hose that
should not be disconnected and should only be
replaced with a battery of the same type (vented).
7
MAINTAINING YOUR VEHICLE 299
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CAUTION!
•It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to
the negative post. Battery posts are marked positive
(+) and negative (-) and are identified on the
battery case. Cable clamps should be tight on the
terminal posts and free of corrosion.
• If a 12 Volt Low Voltage Battery System “fast
charger” is used while the battery is in the vehicle,
disconnect both vehicle battery cables before con-
necting the charger to the battery. Do not use a “fast
charger” to provide starting voltage.
Air Conditioner Maintenance
For best possible performance, your air conditioner
should be checked and serviced by an authorized dealer
at the start of each warm season. This service should include cleaning of the condenser fins and air condition-
ing performance tests.
CAUTION!
Do not use chemical flushes in your air conditioning
system as the chemicals can damage your air condi-
tioning components. Such damage is not covered by
the New Vehicle Limited Warranty.
WARNING!
•
Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi-
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause the
system to fail, requiring costly repairs. Refer to
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300 MAINTAINING YOUR VEHICLE
Page 323 of 362

CavityMaxi Fuse Mini Fuse Description
F85 30 Amp Green –Rear Window Heater
F87 –5 Amp Tan Electronic Shifter (ESM)
Power Distribution Center (PDC) #2
The Power Distribution Center #2 is located next to the
battery in the underhood compartment. To access the
fuses, pull the release tabs and remove the cover.
PDC #2
7
MAINTAINING YOUR VEHICLE 321
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CavityMaxi Fuse Mini Fuse Description
FPT9 –15 Amp Blue Battery Pack Control Module (BPCM)
Power Inverter Module (PIM)
FPT13 –10 Amp Red EAC (AC Compressor)
On Board Charging Module (OBCM)
FPT16 –5 Amp Tan Intelligent Battery Sensor (IBS)
FPT17 –10 Amp Red EAC (AC Compressor)
Radiator Fan
FPT20 –10 Amp Red Electronic Vehicle Control Unit (EVCU)
Cavity Cartridge FuseDescription
FPT3 25 Amp WhiteBattery Coolant Pump
FPT5 20 Amp Lt. BlueInverter Coolant Pump
FPT6 40 Amp GreenSupply for fuses F9, F13, F16, F17
and F20
322 MAINTAINING YOUR VEHICLE
Page 325 of 362

VEHICLE STORAGE
The preferred way of storing your vehicle for a long
period of time is to leave it attached to a Level 1 or Level
2 charger. The vehicle has a wake-up feature that will
wake the system every 3 weeks and do a maintenance
charge on the 12 Volt battery and also top off the high
voltage battery if necessary.Anytime you store your vehicle, or keep it out of service
(e.g., vacation) for two weeks or more, run the air
conditioning system at idle for about five minutes in the
fresh air and high blower setting. This will ensure
adequate system lubrication to minimize the possibility
of compressor damage when the air conditioning system
is started again.
REPLACEMENT BULBS
Interior Bulbs
Bulb Number
Overhead Lamp C5W
Courtesy Lamp W5W7
MAINTAINING YOUR VEHICLE 323
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FLUID CAPACITIES
SystemsU.S.Metric
Power Electronics Cooling System 3.6 Quarts3.5 Liters
Battery Thermal Management Cooling System 7.0 Quarts6.7 Liters
Single-Speed Transmission 0.8 Quart750 ml
FLUIDS, LUBES, AND GENUINE PARTS
Component Fluid, Lubricant, or Genuine Part
Coolant MOPAR Antifreeze/Coolant 10 Year/150,000 Mile Formula OAT (Organic
Additive Technology) or equivalent meeting the requirements of FCA Material Standard MS.90032.
Brake Master Cylinder MOPAR DOT 3, SAE J1703 should be used. If DOT 3, SAE J1703 brake fluid is not available, then DOT 4 is acceptable. Use only recommendedbrake fluids or equivalent.
Refrigerant MOPAR R134a
328 MAINTAINING YOUR VEHICLE
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MAINTENANCE SCHEDULE
Once A Month Or Before A Trip:
•Check windshield washer fluid level
• Check the tire inflation pressures and look for unusual
wear or damage
• Check the fluid levels of the coolant reservoirs and
brake master cylinder
• Check function of all interior and exterior lights
Required Maintenance Intervals
Refer to the maintenance schedules on the following
page for the required maintenance intervals.
At Every Service Interval:
• Rotate the tires. Rotate at the first sign of irregu-
lar wear.
• Inspect brake pads, shoes, rotors, drums, and
hoses.
• Inspect battery cooling system protection and
hoses.
• Check and adjust hand brake.
Maintenance Chart
Refer to the Maintenance Schedules on the following
pages for the required maintenance intervals.
332 MAINTENANCE SCHEDULES
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Mileage or time passed
(whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Maintenance
Replace cabin air filter. X X X XX XX
Clean and lube sun roof tracks. X X X X X X X X X X X X X X
Flush and replace the Power
Electronics and Battery Thermal
Loop Systems at 10 years or
150,000 miles (240,000 km)
whichever comes first. XX
334 MAINTENANCE SCHEDULES
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Adding Washer Fluid..................... .304
AirBag.............................. .58, 59
Advance Front Air Bag .................59, 60
Air Bag Operation .......................61
Air Bag Warning Light ....................69
Driver Knee Air Bag ......................62
Enhanced Accident Response ................68
Event Data Recorder (EDR) .................71
FrontAirBag ........................58, 59
If A Deployment Occurs ...................67
Knee Impact Bolsters .....................62
Maintaining Your Air Bag System ............71
Air Bag Deployment ........................58
Air Bag Light ...................... .69, 93, 147
Air Bag Maintenance .......................71
Air Conditioner Maintenance .................300
Air Conditioning Refrigerant .................300
Air Conditioning System .................195, 300
Air Pressure, Tires ........................ .240Alarm
Disarm The System .......................36
Vehicle Security Alarm ....................35
Alarm (Security Alarm) ......................35
Alterations/Modifications, Vehicle ...............8
Anti-Lock Brake System (ABS) ................220
Anti-Lock Warning Light ..........154, 159, 160, 162
Appearance Care ........................ .306
Audio Systems (Radio) .....................174
Automatic Dimming Mirror ..................100
Automatic Temperature Control (ATC) ..........195
Automatic Transaxle ........................32
Automatic Transmission ....................208
Gear Ranges .......................... .210
Battery ............................ .152, 299
Charging System Light ...................152
Keyless Transmitter Replacement (RKE) ........38
Belts, Seat ...............................93
348 INDEX
Page 355 of 362

LocksAutomatic Door .........................43
Door .................................40
Power Door ............................42
Lubrication, Body ........................ .301
Lug Nuts .............................. .266
Maintenance Free Battery ....................299
Maintenance, General ..................... .291
Maintenance Procedures ....................291
Maintenance Schedule ..................... .332
Manual, Service ......................... .344
Master Cylinder (Brakes) ....................305
Mirrors ............................... .100
Automatic Dimming .....................100
Electric Powered ....................... .102
Heated .............................. .103
Modifications/Alterations, Vehicle ...............8Multi-Function Control Lever
.................111
Occupant Restraints ........................45
Operator Manual (Owner’s Manual) .............5
Owner’s Manual (Operator Manual) ..........5,344
Paint Care ............................. .306
Parking Brake ........................... .218
Passing Light ............................112
Pets ....................................92
Placard, Tire And Loading Information ..........235
Power Door Locks ............................42
Mirrors ............................. .102
Outlet (Auxiliary Electrical Outlet) ...........133
Steering ............................. .217
Sunroof ............................. .129
Windows ..............................43
Pregnant Women And Seat Belts ...............55
10
INDEX 353