service FIAT 500E 2018 Workshop Manual

2. Verify that the valve stem (on the wheel with thedeflated tire) is in a position that is near to the ground.
This will allow the Tire Service Kit Hoses (3) and (5) to
reach the valve stem and keep the Tire Service Kit flat on
the ground. This will provide the best positioning of the
kit when injecting the sealant into the deflated tire and
running the air pump. Move the vehicle as necessary to
place the valve stem in this position before proceeding.
3. Place the transmission in PARK (auto transmission) or in Gear (manual transmission) and place the ignition in the
OFF position.
4. Apply the parking brake.
(B) Setting Up To Use Tire Service Kit:
1. Push in the Mode Select Knob (2) and turn to the Sealant Mode position.
2. Uncoil the Sealant Hose (3) and then remove the cap from the fitting at the end of the hose.
3. Place the Tire Service Kit flat on the ground next to the deflated tire.
4. Remove the cap from the valve stem and then screw the fitting at the end of the Sealant Hose (3) onto the valve
stem. 5. Uncoil the Power Plug (7) and insert the plug into the
vehicle’s 12 Volt power outlet.
NOTE: Do not remove foreign objects (e.g., screws or
nails) from the tire.
(C) Injecting Tire Service Kit Sealant Into The
Deflated Tire:
• Always start the vehicle before turning ON the Tire
Service Kit.
NOTE: Manual transmission vehicles must have the park-
ing brake engaged and the gear selector in NEUTRAL.
• After pushing the Power Button (1), the sealant (white
fluid) will flow from the Sealant Bottle (4) through the
Sealant Hose (3) and into the tire.
NOTE: Sealant may leak out through the puncture in the
tire.
If the sealant (white fluid) does not flow within0–10
seconds through the Sealant Hose (3):
1. Push the Power Button (1) to turn Off the Tire Service Kit. Disconnect the Sealant Hose (3) from the valve stem.
Make sure the valve stem is free of debris. Reconnect the
Sealant Hose (3) to the valve stem. Check that the Mode
202 IN CASE OF EMERGENCY

Select Knob (2) is in the Sealant Mode position and not
Air Mode. Push the Power Button (1) to turn On the Tire
Service Kit.
2. Connect the Power Plug (7) to a different 12 Volt power outlet in your vehicle or another vehicle, if available.
Make sure the vehicle is running before turning ON the
Tire Service Kit.
3. The Sealant Bottle (4) may be empty due to previous use. Call for assistance.
NOTE: If the Mode Select Knob (2) is on Air Mode and the
pump is operating, air will dispense from the Air Pump
Hose (5) only, not the Sealant Hose (3).
If the sealant (white fluid) does flow through the Sealant
Hose (3):
1. Continue to operate the pump until sealant is no longer flowing through the hose (typically takes 30 - 70 sec-
onds). As the sealant flows through the Sealant Hose (3),
the Pressure Gauge (8) can read as high as 70 psi
(4.8 Bar). The Pressure Gauge (8) will decrease quickly
from approximately 70 psi (4.8 Bar) to the actual tire
pressure when the Sealant Bottle (4) is empty. 2. The pump will start to inject air into the tire immedi-
ately after the Sealant Bottle (4) is empty. Continue to
operate the pump and inflate the tire to the pressure
indicated on the tire pressure label on the driver-side
latch pillar (recommended pressure). Check the tire
pressure by looking at the Pressure Gauge (8).
If the tire does not inflate to at least 26 psi (1.8 Bar)
pressure within 15 minutes:
• The tire is too badly damaged. Do not attempt to drive
the vehicle further. Call for assistance.
NOTE: If the tire becomes overinflated, push the Deflation
Button to reduce the tire pressure to the recommended
inflation pressure before continuing.
If the tire inflates to the recommended pressure or is at
least 26 psi (1.8 Bar) pressure within 15 minutes:
1. Push the Power Button (1) to turn off the Tire Service Kit.
2. Remove the Speed Limit sticker from the top of the Sealant Bottle (4) and place the sticker on the instrument
panel.
7
IN CASE OF EMERGENCY 203

3. Immediately disconnect the Sealant Hose (3) from thevalve stem, reinstall the cap on the fitting at the end of
the hose, and place the Tire Service Kit in the vehicle
storage location. Quickly proceed to (D) “Drive Ve-
hicle.”
CAUTION!
•The metal end fitting from Power Plug (8) may get
hot after use, so it should be handled carefully.
• Failure to reinstall the cap on the fitting at the end of
the Sealant Hose (6) can result in sealant contacting
your skin, clothing, and the vehicle’s interior. It can
also result in sealant contacting internal Tire Service
Kit components which may cause permanent damage
to the kit.
(D) Drive Vehicle:
Immediately after injecting sealant and inflating the tire,
drive the vehicle 5 miles (8 km) or ten minutes to ensure
distribution of the Tire Service Kit Sealant within the tire.
Do not exceed 50 mph (80 km/h).
WARNING!
Tire Service Kit is not a permanent flat tire repair. Have
the tire inspected and repaired or replaced after using
Tire Service Kit. Do not exceed 50 mph (80 km/h) until
the tire is repaired or replaced. Failure to follow this
warning can result in injuries that are serious or fatal
to you, your passengers, and others around you.
(E) After Driving:
Pull over to a safe location. Refer to “(A) Whenever You
Stop To Use Tire Service Kit” before continuing.
1. Push in the Mode Select Knob (2) and turn to the Air
Mode position.
2. Uncoil the power plug and insert the plug into the vehicle’s 12 Volt power outlet.
3. Uncoil the Air Pump Hose (5) (black in color) and screw the fitting at the end of hose onto the valve stem.
4. Check the pressure in the tire by reading the Pressure Gauge (8).
204 IN CASE OF EMERGENCY

If tire pressure is less than 19 psi (1.3 Bar):
The tire is too badly damaged. Do not attempt to drive the
vehicle further. Call for assistance.
If the tire pressure is 19 psi (1.3 Bar) or higher:
1. Push the Power Button (1) to turn on Tire Service Kitand inflate the tire to the pressure indicated on the tire
and loading information label on the driver-side door
opening.
NOTE: If the tire becomes over-inflated, push the Deflation
Button to reduce the tire pressure to the recommended
inflation pressure before continuing.
2. Disconnect the Tire Service Kit from the valve stem, reinstall the cap on the valve stem and unplug from 12
Volt outlet.
3. Place the Tire Service Kit in its proper storage area in the vehicle.
4. Have the tire inspected and repaired or replaced at the earliest opportunity at an authorized dealer or tire
service center.
5. Remove the Speed Limit sticker from the instrument panel after the tire has been repaired. 6. Replace the Sealant Bottle (4) and Sealant Hose (3)
assembly at an authorized dealer as soon as possible.
Refer to “(F) Sealant Bottle And Hose Replacement”.
NOTE: When having the tire serviced, advise the autho-
rized dealer or service center that the tire has been sealed
using the Tire Service Kit.
(F) Sealant Bottle And Hose Replacement:
1. Uncoil the Sealant Hose (3) (clear in color).
2. Locate the red colored round Sealant Bottle release button at the lower right hand corner of the kit.
3. Push and hold the Sealant Bottle release button, then pull out the bottle holding the button.
4. Clean any remaining sealant from the Tire Service Kit housing.
5. Position the new Sealant Bottle (4) in the housing so that the Sealant Hose (3) aligns with the hose slot in the front
of the housing. Push and hold the Sealant Bottle release
button, then push the bottle into the housing by holding
the button. An audible click will be heard indicating the
bottle is locked into place. Release the button.
7
IN CASE OF EMERGENCY 205

6. Verify that the cap is installed on the fitting at the end ofthe Sealant Hose (3) and return the hose to its storage
area (located on top of the housing).
7. Return the Tire Service Kit to its storage location in the vehicle.
JUMP STARTING PROCEDURE (12 VOLT BATTERY
ONLY)
If your vehicle has a discharged 12 Volt battery, it can be
jump started using a set of jumper cables and a battery in
another vehicle or by using a portable battery booster pack.
Jump starting can be dangerous if done improperly so
please follow the procedures in this section carefully.
NOTE: When using a portable battery booster pack, follow
the manufacturer ’s operating instructions and precautions.
WARNING!
Do not attempt jump starting if the battery is frozen. It
could rupture or explode and cause personal injury.
CAUTION!
Do not use a portable battery booster pack or any other
booster source with a system voltage greater than 12
Volts or damage to the battery, starter motor, alternator
or electrical system may occur.
Preparations For Jump Start
The battery in your vehicle is located in the underhood
compartment under the beauty cover. To access the battery
pull upward on the cover.
Positive Battery Post
206 IN CASE OF EMERGENCY

TOWING A DISABLED VEHICLE
This section describes procedures for towing a disabled
vehicle using a commercial towing service.
Towing ConditionWheels OFF The Ground Single-Speed Transmission
Flat Tow NONENOT ALLOWED
Wheel Lift or Dolly Tow RearNOT ALLOWED
Front OK
Flatbed ALLOK
This vehicle must be towed with the front wheels OFF the
ground.
If you must use the accessories (wipers, defrosters, etc.)
while being towed, the ignition must be in the ON/RUN
mode.
If the ignition key is unavailable, or the vehicle’s battery is
discharged, see “Manual Park Release” within this section
for instructions on shifting the transmission out of PARK in
order to move the vehicle.
CAUTION!
• Do not use sling type equipment when towing.
Vehicle damage may occur.
• When securing the vehicle to a flat bed truck, do not
attach to front or rear suspension components. Dam-
age to your vehicle may result from improper towing.
7
IN CASE OF EMERGENCY 211

SERVICING AND MAINTENANCE
CONTENTS
SCHEDULED SERVICING .................215
▫ Maintenance Plan .......................215
 UNDERHOOD COMPARTMENT ............217
▫ Adding Washer Fluid ...................217
▫ Maintenance-Free Battery 12 Volt ...........218
 DEALER SERVICE .......................219
▫ Power Electronics And Battery Thermal
Management Systems ....................219
▫ Power Electronics And Battery Thermal
Management Systems — Coolant Level Check . .220
▫ Power Electronics And Battery Thermal
Management Systems — Cooling Pressure
Caps ............................... .221
▫ Selection Of Coolant .....................222
▫ Adding Coolant ........................222 ▫
Power Electronics And Battery Thermal
Management Systems — Drain, Flush And
Refill ............................... .223
▫ Disposal Of Used Power Electronics And Battery
Thermal Management Systems Coolant .......223
▫ Points To Remember .....................224
▫ Air Conditioner Maintenance ..............224
▫ Body Lubrication ..................... .225
▫ Windshield Wiper Blades .................225
▫ Brake System ........................ .227
 RAISING THE VEHICLE ..................228
 TIRES ............................... .229
▫ Tire Safety Information ..................229
▫ Tires — General Information ..............236
▫ Tire Types ............................242
8

SCHEDULED SERVICING
Once A Month Or Before A Trip:
•Check windshield washer fluid level
• Check the tire inflation pressures and look for unusual
wear or damage
• Check the fluid levels of the coolant reservoirs and brake
master cylinder
• Check function of all interior and exterior lights
Maintenance Plan
Required Maintenance Intervals
Refer to the maintenance schedules on the following page
for the required maintenance intervals.
At Every Service Interval:
• Rotate the tires. Rotate at the first sign of irregular
wear.
• Inspect brake pads, shoes, rotors, drums, and hoses.
•
Inspect battery cooling system protection and hoses.
• Check and adjust hand brake.
Refer to the Maintenance Plan on the following pages for
the required maintenance intervals.
Mileage or time passed
(whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Inspect the CV joints. XX X X X
Inspect front suspension, tie rod ends and boot seals,
and replace if necessary. XXX X X X X
8
SERVICING AND MAINTENANCE 215

Mileage or time passed
(whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Inspect the brake linings. Replace as necessary. X X X X X X X
Inspect parking brake function. Adjust as necessary. X X X X X X X
Additional Maintenance
Replace cabin air filter. X X X X X X X
Clean and lube sun roof tracks. X X X X X X X X X X X X X X
Flush and replace the coolant in the Power Electronics
and Battery Thermal Loop Systems at 10 years or
150,000 miles (240,000 km) whichever comes first. XX
WARNING!
•You can be badly injured working on or around a
motor vehicle. Do only service work for which you
have the knowledge and the right equipment. If you
have any doubt about your ability to perform a service
job, take your vehicle to a competent mechanic.
(Continued)
WARNING!
(Continued)
•Failure to properly inspect and maintain your vehicle
could result in a component malfunction and effect
vehicle handling and performance. This could cause
an accident.
216 SERVICING AND MAINTENANCE

DEALER SERVICE
WARNING!
Your vehicle has both a high voltage DC and AC
system as well as a 12 Volt system. DC and AC high
voltage are both extremely dangerous and can cause
severe burns, electric shock, serious injury or even
death. In order to avoid personal injuries:
•DO NOT TOUCH THE HIGH VOLTAGE CABLES
(ORANGE COLORED) AND/OR THE CONNEC-
TORS.
• Follow all Caution and Warning labels attached to
the High Voltage components.
• Do not remove or replace any of the 500e System
components. All replacement or repairs of 500e Sys-
tem components should be performed by a factory-
trained technician at an authorized dealer.
The pages that follow contain the requiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components which
may require servicing or replacement in the future.
CAUTION!
• Failure to properly maintain your vehicle or perform
repairs and service when necessary could result in
more costly repairs, damage to other components or
negatively impact vehicle performance. Immediately
have potential malfunctions examined by an autho-
rized dealer or qualified repair center.
• Your vehicle has been built with improved fluids
that protect the performance and durability of your
vehicle and also allow extended maintenance inter-
vals. Do not use chemical flushes in these compo-
nents as the chemicals can damage them. Such dam-
age is not covered by the New Vehicle Limited
Warranty. If a flush is needed because of component
malfunction, use only the specified fluid for the
flushing procedure.
Power Electronics And Battery Thermal
Management Systems
The Power Electronics and Battery Thermal Management
Systems are completely separate and designed to regulate
temperature for the high voltage battery and the electric
components.
8
SERVICING AND MAINTENANCE 219