clutch FIAT 500L 2015 2.G Owner's Manual

MAINTAINING YOUR VEHICLE
CONTENTS
!ENGINE COMPARTMENT — 1.4L TURBO . . . .347
!ONBOARD DIAGNOSTIC SYSTEM — OBD II . .348
!REPLACEMENT PARTS..................348
!DEALER SERVICE......................349
!MAINTENANCE PROCEDURES...........349
▫Engine Oil..........................350
▫Engine Oil Filter......................352
▫Engine Air Cleaner Filter................352
▫Maintenance-Free Battery...............353
▫Air Conditioner Maintenance.............355
▫Body Lubrication.....................358
▫Wiper Blades........................358
▫Adding Washer Fluid..................362
▫Exhaust System......................362
▫Cooling System......................365
▫Brake System........................371
▫Manual Transmission — If Equipped.......373
▫Euro Twin Clutch Transmission —
If Equipped.........................374
7

ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and Euro Twin
Clutch Transmission control systems. When these sys-
tems are operating properly, your vehicle will provide
excellent performance and fuel economy, as well as
engine emissions well within current government regu-
lations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light (MIL).” It
will also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your authorized dealer for service as
soon as possible.
CAUTION!
•Prolonged driving with the MIL on could cause
further damage to the emission control system. It
could also affect fuel economy and driveability.
The vehicle must be serviced before any emissions
tests can be performed.
•If the MIL is flashing while the engine is running,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
REPLACEMENT PARTS
Use of genuine parts for normal/scheduled maintenance
and repairs is highly recommended to ensure the de-
signed performance. Damage or failures caused by the
use of parts which are not quality-equivalent to genuine
parts for maintenance and repairs will not be covered by
the manufacturer ’s warranty.
348 MAINTAINING YOUR VEHICLE

Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting or
riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. Riding the brakes may also
reduce braking capacity in an emergency.
Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately if
the “Brake Warning Light” is on.
Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the brake
fluid reservoir. Fluid level can be expected to fall as the
brake pads wear. The brake fluid level should be checked
when the pads are replaced. However, low fluid level
may be caused by a leak and a checkup may be needed.
NOTE:If your vehicle is equipped with amanual trans-
mission, the brake fluid reservoir supplies fluid to both
the brake system and the clutch release system. The two
systems are separated in the reservoir, and a leak in one
system will not affect the other system. Themanual
transmissionclutch release system should not require
fluid replacement during the life of the vehicle. If the
brake fluid reservoir is low and the brake system does
not indicate any leaks or other problems, it may be a
result of a leak in the hydraulic clutch release system. See
your local authorized dealer for service.
7
MAINTAINING YOUR VEHICLE 371

WARNING!(Continued)
•Do not allow petroleum-based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
CAUTION!
Use of improper brake fluids will affect overall
clutch system performance. Improper brake fluids
may damage the clutch system resulting in loss of
clutch function and the ability to shift the transmis-
sion.
Manual Transmission — If Equipped
Lubricant Selection
Use only the manufacturers recommended transmission
fluid. Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for further information.
Fluid Level Check
Check the fluid level by removing the fill plug. The fluid
level should be between the bottom of the fill hole and a
point not more than 3/16 inch (4.7 mm) below the bottom
of the hole.
Add fluid, if necessary, to maintain the proper level.
Frequency Of Fluid Change
Under normal operating conditions, the fluid installed at
the factory will give satisfactory lubrication for the life of
the vehicle. Fluid changes are not necessary unless lubri-
cant has become contaminated with water.
7
MAINTAINING YOUR VEHICLE 373

NOTE:If contaminated with water, the fluid should be
changed immediately.
Euro Twin Clutch Transmission — If Equipped
Selection Of Lubricant
It is important to use the proper transmission fluid to
ensure optimum transmission performance and life. Use
only the manufacturer ’s specified transmission fluid.
Refer to “Fluids, Lubricants, and Genuine Parts” in this
section for fluid specifications. It is important to maintain
the transmission fluid at the correct level using the
recommended fluid. No chemical flushes should be used
in any transmission; only the approved lubricant should
be used.
Special Additives
The manufacturer strongly recommends against using
any special additives in the transmission.
Transmission fluid is an engineered product and its
performance may be impaired by supplemental addi-
tives. Therefore, do not add any fluid additives to the
transmission. The only exception to this policy is the use
of special dyes for diagnosing fluid leaks.
CAUTION!
Do not use chemical flushes in your transmission as
the chemicals can damage your transmission compo-
nents. Such damage is not covered by the New
Vehicle Limited Warranty.
Fluid Level Check
The fluid level is preset at the factory and does not
require adjustment under normal operating conditions.
Routine fluid level checks are not required, therefore the
transmission has no dipstick. Your authorized dealer can
check your transmission fluid level using special service
374 MAINTAINING YOUR VEHICLE

Chassis
ComponentFluid, Lubricant, or Genuine Part
Manual Transmission – If EquippedWe recommend you use MOPAR® C Series Manual &
Dual Dry Clutch Transmission Fluid
Euro Twin Clutch Transmission – If EquippedGear Oil:Use only MOPAR® C Series Manual & Dual
Dry Clutch Transmission Fluid or equivalent.
Control system:Use only MOPAR® C Series DDCT
SAE 75W Hydraulic Fluid or equivalent. Failure to use
the correct fluid may affect the function or performance
of your transmission.
Automatic Transmission – Aisin F21-250 HD Transmis-
sion – If Equipped
Use only MOPAR® AW-1 Automatic Transmission Fluid
or equivalent. Failure to use the correct fluid may affect
the function or performance of your transmission.
Brake Master CylinderWe recommend you use MOPAR® DOT 4. If DOT 4
brake fluid is not available, then DOT 3 is acceptable.
400 MAINTAINING YOUR VEHICLE

Mileage or time passed
(whichever comes first)
20,00030,00040,00050,00060,00070,00080,00090,000100,000110,000120,000130,000140,000150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,00048,00064,00080,00096,000112,000128,000144,000160,000176,000192,000208,000224,000240,000
Change the transmission fluid(manual, or Euro Twin Clutch) ifusing your vehicle for any of thefollowing: trailer towing, heavyloading, taxi, police, delivery ser-vice (commercial service), off-road, desert operation or morethan 50% of your driving is atsustained speeds during hotweather, above 90°F (32°C).
XX X
Flush and replace the enginecoolant at 10 years or 150,000miles (240,000 km) whichevercomes first.
XX
406 MAINTENANCE SCHEDULES

Adding Engine Coolant (Antifreeze)............367
Adding Fuel.............................302
Adding Washer Fluid......................362
Additives, Fuel...........................300
Air bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Air Bag
Air bag Operation.......................47
Air Bag Warning Light....................57
Driver Knee Air Bag......................48
Enhanced Accident Response................55
Event Data Recorder (EDR).................60
Front Air Bag . . . . . . . . . . . . . . . . . . . . . . . . . . .44
If A Deployment Occurs...................53
Knee Impact Bolsters.....................48
Maintaining Your Air Bag System............59
Air bag Deployment........................44
Air bag Light.............................57
Air bag Maintenance........................59
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . .352
Air Conditioner Maintenance.................355
Air Conditioning Filter.....................356
Air Conditioning Refrigerant.................355
Air Conditioning System....................355
Air Pressure, Tires.........................279
Alarm (Security Alarm)......................15
Alarm System (Security Alarm)................15
Alfa Twin Clutch Transmission
Fluid Type............................374
Alterations/Modifications, Vehicle...............8
Antifreeze (Engine Coolant)..................366
Capacities............................397
Disposal..............................369
Anti-Lock Brake System (ABS)................257
Anti-Lock Warning Light....................177
Appearance Care.........................377
Arming System (Security Alarm)...............15
Audio Systems (Radio).....................187
Automatic Dimming Mirror...................93
420 INDEX

Cellular Phone...........................190
Center High Mounted Stop Light..............396
Chains, Tire.............................290
Changing A Flat Tire.......................324
Chart, Tire Sizing.........................268
Check Engine Light (Malfunction Indicator Light) . .172
Checking Your Vehicle For Safety...............83
Checks, Safety............................83
Child Restraint............................61
Child Restraints
Booster Seats...........................65
Child Restraints.........................61
Child Seat Installation.....................79
How To Stow An Unused ALR Seat Belt........75
Infants And Child Restraints................63
Install A LATCH-compatible Child Restraint.....74
Installing Child Restraints Using The Vehicle
Seat Belt..............................76
Lower Anchors And Tethers For Children.......68
Older Children And Child Restraints..........64
Seating Positions........................67
Child Safety Locks.........................25
Cigar Lighter............................148
Clean Air Gasoline........................299
Cleaning
Wheels...............................379
Windshield Wiper Blades..................358
Climate Control..........................191
Manual..............................191
Clutch.................................371
Clutch Fluid.............................371
Compact Disc (CD) Maintenance..............190
Compact Spare Tire........................285
Connector
UCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..187
Universal Consumer Interface (UCI)..........187
Contract, Service..........................412
Coolant (Antifreeze).......................397
422 INDEX

Electronic Stability Control (ESC)..............262
Electronic Vehicle Information Center (EVIC)......134
Exit Trip..............................182
Start Of Trip Procedure...................182
Emergency Deck Lid Release..................30
Emergency, In Case of
Hazard Warning Flasher..................311
Jacking...............................324
Jump Starting..........................332
Towing..............................340
Emergency Trunk Release....................30
Engine
Air Cleaner...........................352
Break-In Recommendations.................82
Checking Oil Level......................350
Compartment..........................347
Cooling..............................365
Exhaust Gas Caution.....................84
Fails to Start...........................226
Flooded, Starting.......................226
Fuel Requirements......................299
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..350
Oil Filler Cap..........................351
Oil Selection...........................351
Overheating...........................311
Starting..............................224
Temperature Gauge......................169
Enhanced Accident Response Feature............55
Euro Twin Clutch Transmission...............229
Fluid Type............................374
Gear Ranges...........................233
Event Data Recorder........................60
Exhaust Gas Caution........................84
Exhaust System...........................84
Exterior Lights............................87
Filler Location Fuel........................169
424 INDEX