service FIAT 500X 2014 2.G Repair Manual

•Do not use the tow eye to free a stuck vehicle. Refer
to “Freeing A Stuck Vehicle” in this section for further
information.
WARNING!
Stand clear of vehicles when pulling with tow eyes.
• Do not use a chain with a tow eye. Chains may
break, causing serious injury or death.
• Do not use a tow strap with a tow eye. Tow straps
may break or become disengaged, causing serious
injury or death.
• Failure to follow proper tow eye usage may cause
components to break resulting in serious injury
or death.
CAUTION!
• The tow eye must be used exclusively for road-
side assistance operations. Only use the tow eye
with an appropriate device in accordance with the
highway code (a rigid bar or rope) to flat tow the
vehicle for a short distance to the nearest service
location.
• Tow eyes MUST NOT be used to tow vehicles off
the road or where there are obstacles.
(Continued)
Tow Eye Warning Label
8
IN CASE OF EMERGENCY 337

MAINTAINING AND CARING FOR YOUR VEHICLE
CONTENTS
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS ........................ .343
 REPLACEMENT PARTS .................344
 DEALER SERVICE ....................344
 MAINTENANCE SCHEDULE .............344
▫ Maintenance Chart ...................346
 ENGINE COMPARTMENT — 1.4L TURBO
ENGINE ........................... .353
 ENGINE COMPARTMENT — 2.4L ENGINE . . .354
 MAINTENANCE PROCEDURES ..........354
▫ Engine Oil ........................ .355
▫ Engine Oil Filter .....................357
▫ Engine Air Cleaner Filter ...............357
▫ Maintenance-Free Battery ..............358
▫ Air Conditioner Maintenance ............358▫
Body Lubrication ....................360
▫ Wiper Blades ...................... .360
▫ Adding Washer Fluid .................362
▫ Exhaust System .....................362
▫ Cooling System .....................364
▫ Brake System ...................... .368
▫ Manual Transmission — If Equipped ......370
▫ Automatic Transmission — If Equipped . . . .371
▫ Appearance Care And Protection From
Corrosion ......................... .372
 RAISING THE VEHICLE ................379
 TIRE SAFETY INFORMATION ............380
▫ Tire Markings ...................... .380
▫ Tire Identification Number (TIN) ..........383
9

EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle’s emissions control sys-
tem. Failure to pass could prevent vehicle registration.For states that require an Inspection and Main-
tenance (I/M), this check verifies the “Malfunc-
tion Indicator Light (MIL)” is functioning and is
not on when the engine is running, and that the OBD II
system is readyfor testing.
Normally, the OBD II system will be ready. The OBD II
system may notbe ready if your vehicle was recently
serviced, or recently had a dead battery or a battery
replacement. If the OBD II system should be deter-
mined not ready for the I/M test, your vehicle may fail
the test.
Your vehicle has a simple ignition actuated test, which
you can use prior to going to the test station. To check
if your vehicle’s OBD II system is ready, you must do
the following:
1. Cycle the ignition to the ON mode, but do not crank or start the engine. NOTE:
If you crank or start the engine, you will have to
start this test over.
2. As soon as you cycle the ignition to the ON mode, you will see the “Malfunction Indicator Light (MIL)”
symbol come on as part of a normal bulb check.
3. Approximately 15 seconds later, one of two things will happen:
• The MIL will flash for about 10 seconds and then
return to being fully illuminated until you cycle the
ignition OFF or start the engine. This means that your
vehicle’s OBD II system is not readyand you should
not proceed to the I/M station.
• The MIL will not flash at all and will remain fully
illuminated until you place the ignition in the off
position or start the engine. This means that your
vehicle’s OBD II system is readyand you can proceed
to the I/M station.
If your OBD II system is not ready,you should see your
authorized dealer or repair facility. If your vehicle was
recently serviced or had a battery failure or replace-
ment, you may need to do nothing more than drive
your vehicle as you normally would in order for your
9
MAINTAINING AND CARING FOR YOUR VEHICLE 343

OBD II system to update. A recheck with the above test
routine may then indicate that the system is nowready.
Regardless of whether your vehicle’s OBD II system is
ready or not, if the MIL is illuminated during normal
vehicle operation you should have your vehicle ser-
viced before going to the I/M station. The I/M station
can fail your vehicle because the MIL is on with the
engine running.
REPLACEMENT PARTS
Use of genuine parts for normal/scheduled mainte-
nance and repairs is highly recommended to ensure the
designed performance. Damage or failures caused by
the use of parts which are not quality-equivalent to
genuine parts for maintenance and repairs will not be
covered by the manufacturer ’s warranty.
DEALER SERVICE
Your authorized dealer has the qualified service person-
nel, special tools, and equipment to perform all service
operations in an expert manner. Service Manuals are
available which include detailed service information for
your vehicle. Refer to these Service Manuals before
attempting any procedure yourself. NOTE:
Intentional tampering with emissions control
systems may void your warranty and could result in
civil penalties being assessed against you.
WARNING!
You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
MAINTENANCE SCHEDULE
Your vehicle is equipped with an automatic oil change
indicator system. The oil change indicator system will
remind you that it is time to take your vehicle in for
scheduled maintenance.
Based on engine operation conditions, the oil change
indicator message will illuminate in the instrument
cluster. This means that service is required for your
vehicle. Operating conditions such as frequent short-
trips, trailer tow and extremely hot or cold ambient
temperatures will influence when the “Change Oil” or
“Oil Change Required” message is displayed. Severe
344 MAINTAINING AND CARING FOR YOUR VEHICLE

Operating Conditions can cause the change oil message
to illuminate as early as 3,500 miles (5,600 km) since last
reset. Have your vehicle serviced as soon as possible,
within the next 500 miles (805 km).
Your authorized dealer will reset the oil change indica-
tor message after completing the scheduled oil change.
If a scheduled oil change is performed by someone
other than your authorized dealer, the message can be
reset by referring to the steps described under “Instru-
ment Cluster Display” in “Getting To Know Your
Instrument Panel” for further information.
NOTE:Under no circumstances should oil change
intervals exceed 10,000 miles (16,000 km), twelve
months or 350 hours of engine run time, whichever
comes first. The 350 hours of engine run or idle time is
generally only a concern for fleet customers. Severe Duty All Models
Change Engine Oil at 4,000 miles (6,500 km) if the
vehicle is operated in a dusty and off road environment
or is operated predominately at idle or only very low
engine RPM’s. This type of vehicle use is considered
Severe Duty.
NOTE:
The Oil Change Indicator will not illuminate
under these conditions.
9
MAINTAINING AND CARING FOR YOUR VEHICLE 345

Mileage or time passed
(whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Replace spark plugs (2.4L
engine). ** •
Replace engine air filter. # ••• • •
Replace brake fluid every two
years. •••• • • •
Replace cabin filter. ○• ○ •○• ○•○ • ○• ○•○
Change the manual transmis-
sion fluid if using your vehicle
for any of the following: trailer
towing, heavy loading, taxi,
police, delivery service (com-
mercial service), off-road, des-
ert operation or more than
50% of your driving is at sus-
tained speeds during hot
weather, above 90°F (32°C). ••
350 MAINTAINING AND CARING FOR YOUR VEHICLE

Mileage or time passed
(whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Flush and replace the engine
coolant at 10 years or
150,000 miles (240,000 km)
whichever comes first. ••
Replace the timing belt (1.4L
Turbo Engine). •

Recommend replacement
• Mandatory service
# The engine air cleaner should be inspected at every
oil change if used in dusty areas.
* The oil and oil filter replacement must be carried out
when indicated by a warning light or message on the
instrument panel, or in any case should not exceed 1
year or 10,000 miles (16,000 km).
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MAINTAINING AND CARING FOR YOUR VEHICLE 351

** The spark plug change is distance based only, yearly
intervals do not apply. The following are essential to
ensure correct operation and prevent serious damage to
the engine:
•Only use spark plugs of the same make and type
which are specially certified for such engines (refer to
“Fluids, Lubricants, And Genuine Parts” in “Techni-
cal Data” for further information).
• Strictly comply with the spark plug replacement
interval given in the “Maintenance Chart” for spark
plug replacement.
• Contact your authorized dealer if you have any
questions.WARNING!
• You can be badly injured working on or around a
motor vehicle. Do only service work for which
you have the knowledge and the right equipment.
If you have any doubt about your ability to
perform a service job, take your vehicle to a
competent mechanic.
• Failure to properly inspect and maintain your
vehicle could result in a component malfunction
and effect vehicle handling and performance.
This could cause an accident.
352 MAINTAINING AND CARING FOR YOUR VEHICLE

ENGINE COMPARTMENT — 2.4L ENGINE
MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed
your vehicle. Besides those maintenance items specified in the fixed
maintenance schedule, there are other components
which may require servicing or replacement in the
future.
1 — Engine Air Cleaner Filter
4 — Brake Fluid Reservoir7 — Washer Fluid Reservoir
2 — Engine Oil Dipstick 5 — Battery8 — Coolant Pressure Bottle Cap
3 — Engine Oil Fill Cap 6 — Power Distribution Center (Fuses) 9 — Coolant Pressure Bottle
354 MAINTAINING AND CARING FOR YOUR VEHICLE

CAUTION!
•Failure to properly maintain your vehicle or per-
form repairs and service when necessary could
result in more costly repairs, damage to other
components or negatively impact vehicle perfor-
mance. Immediately have potential malfunctions
examined by an authorized dealer or qualified
repair center.
• Your vehicle has been built with improved fluids
that protect the performance and durability of
your vehicle and also allow extended mainte-
nance intervals. Do not use chemical flushes in
these components as the chemicals can damage
your engine, transmission, or air conditioning.
Such damage is not covered by the New Vehicle
Limited Warranty. If a flush is needed because of
component malfunction, use only the specified
fluid for the flushing procedure.
Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop. The best time to check the engine oil level is approximately five
minutes after a fully warmed engine is shut off. Do not
check oil level before starting the engine after it has sat
overnight. Checking engine oil level when the engine is
cold will give you an incorrect reading.
Checking the oil while the vehicle is on level ground,
and approximately five minutes after a fully warmed
engine is shut off, will improve the accuracy of the oil
level readings. Maintain the oil level between the range
markings on the dipstick. The safe range is indicated by
a crosshatch zone. Adding 1 quart (0.9 Liters) of oil
when the reading is at the low end of the indicated
range will result in the oil level at the full end of the
indicator range.
CAUTION!
Do not overfill the engine with oil. Overfilling the
engine with oil will cause oil aeration, which can
lead to loss of oil pressure and an increase in oil
temperature. This loss of oil pressure and increased
oil temperature could damage your engine.
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MAINTAINING AND CARING FOR YOUR VEHICLE 355