ABS FIAT 600 2007 1.G User Guide

62GETTING TO KNOW YOUR CAR
The system is programmed at the
factory to ensure variable degrees of
assistance according to the require-
ments. In other words, power is in-
creased for parking and reduced as
the car’s speed increases.
The EPAS system only works when
the engine is running to avoid deploy-
ing the battery accidentally. Further-
more, it is equipped with a self-test
function to detect faults and incorrect
signals.
IMPORTANTThe steering wheel
may stiffen slightly in parking manoeu-
vres requiring a great deal of steering:
this is normal and caused by the
power steering motor overheat pro-
tection system tripping. The problem
does not require servicing and the
electric power steering system will
work normally the next time the car
is used.If the warning light comes on, see
chapter
GETTING TO KNOW YOUR CAR,
paragraph
WARNING LIGHTS.
FIAT 600 VAN
The version herein illustrated differs
from Fiat 600 saloon described in this
handbook for the different size of the
boot and the availability of two front
seats only.
Load recommendations
Fiat 600 Van has been designed and
approved on the basis of several set
maximum values:
– kerb weight
– payload
– gross vehicle weight
– total weight on the front axle
– total weight on the rear axle
– towable weight.
Each of these limits must be borne
in mind and must never be exceeded
under any circumstances. It is absolutely forbidden
to carry out whatever af-
ter-market operation in-
volving steering system or steer-
ing column modifications (e.g.: in-
stallation of anti-theft Device)
that could badly affect perfor-
mance and safety, cause the lapse
of warranty and also result in
non-compliance of the car with
homologation requirements.
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64GETTING TO KNOW YOUR CAR
AERIAL
To install:
1)Remove the plastic cap A-fig. 85
screwed onto the car roof.
2)Screw in the aerial. SOUND SYSTEMSTANDARD SYSTEM
Standard equipment includes car ra-
dio supply cables, car radio housing
and front loudspeaker housing.
The car radio must be installed
on specific housing occupied by the
glove compartment that is removed
by pressing on the two retaining tabs
A-fig. 84.
Here, supply cables are available and,
in case of car radio option provision,
the loudspeaker and aerial connec-
tions as well. Contact a Fiat Dealer-
ship if you want to install
a sound system after pur-
chasing your car. Their staff will
advise you on how to safeguard
the life of the battery. Excessive
idle intake can damage the bat-
tery and invalid the battery war-
ranty as well.
Large oddments compartments in
the dashboard making the passenger
compartment even more comfortable
are found in cars not equipped with a
SOUND SYSTEM SET-UP.
A specific
SOUND SYSTEM SET-UPkit
can be found in the Lineaccessori Fiat
range.
fig. 84
P4Q00128
fig. 85
P4Q00075
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66GETTING TO KNOW YOUR CAR
SPEAKERS
Use the speaker housings on the
two sides of the dashboard.
– fig. 87 left speaker
– fig. 88 right speaker.
1)Unscrew the four screws Band
remove the supporting grid. SET-UP SYSTEM
The vehicle is equipped with the fol-
lowing devices along with the standard
system:
– 2 front speakers;
– an aerial to be applied to the roof.
SOUND SYSTEM
The complete system consists of the
following:
– system provisions (see previous
paragraph);
– stereo radio and cassette player
with removable front control panel
(for features and operation, see spe-
cific instruction booklet).
fig. 88
P4Q00130
fig. 87
P4Q00129
ACCESSORIES
PURCHASED BY THE
OWNER
If after buying the vehicle, you decide
to install electrical accessories that re-
quire a permanent electric supply
(alarm, satellite antitheft system, etc.) or
accessories that in any case burden the
electric supply, contact Fiat Dealership,
whose qualified personnel, besides sug-
gesting the most suitable devices be-
longing to Lineaccessori Fiat, will also
evaluate the overall electric absorption,
checking whether the vehicle electric
system is able to withstand the load re-
quired, or whether it needs to be inte-
grated with a more powerful battery.
Take care when fitting
additional spoilers, alloy
rims and non-standard
wheel caps: they might reduce
ventilation of the brakes, thus
their efficiency, during abrupt
and repeated braking, or long
downhill slopes. Make sure that
nothing (mats, etc.) gets in the
way of the pedals when they are
pushed down.
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74DRIVING YOUR CAR
Climate control system
The climate control system is a fur-
ther drag on the engine causing higher
fuel consumption (on average, up to
20%). When outside temperatures
permit, use the vents.
Aerodynamic accessories
The use of aerodynamic accessories
not certified for that specific purpose
can diminish the car’s aerodynamic
penetration and increase consump-
tion.BEHIND THE WHEEL
Starting-up
Do not warm up the engine when
the car is stationary, neither by idling
nor revving up. If you do, the engine
will warm up much more slowly and
increase fuel consumption and emis-
sions. It is therefore better to start
slowly and to keep the engine speed
down.
Unnecessary manoeuvres
Do not give quick bursts on the ac-
celerator when waiting at the traffic
lights or before turning off the engine.
This type of action, like the “double
clutch” are absolutely useless on mod-
ern cars. They only increase fuel con-
sumption and pollution.
Gear selection
As soon as traffic conditions allow,
shift up to a higher gear. Using a low
gear to have a sharp acceleration in-
creases the consumption. Likewise,
using a high gear when this is not
called for increases consumption,
emissions and wear on the engine. Roof rack/ski rack
Remove roof racks and ski racks
from the roof of the car as soon as
they are no longer needed. These ac-
cessories reduce the aerodynamic
penetration of the vehicle and will in-
crease consumption. When having to
transport particularly large loads it is
better to use a trailer.
Electric devices
Use electric devices for the neces-
sary time only. The heated rear win-
dow, fog lights, windscreen wipers,
heating system blower require large
amounts of electricity, and as a con-
sequence, the fuel consumption in-
creases (up to +25% in town).
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77DRIVING YOUR CAR
TOWING
A TRAILER
IMPORTANTThe car must be fit-
ted with a homologated tow hitch and
suitable electrical system for towing a
caravan or trailer.
Installation must be carried out by
skilled personnel who will provide
specific documentation for authoris-
ing use on roads.
Fit special wing mirrors in accor-
dance with the highway code.
Remember that towing a trailer
makes it harder for the car to climb
the maximum gradients specified.
Engage a low gear when driving
downhill rather than constantly brak-
ing.
The weight that the trailer exerts on
the car tow hitch coupling reduces the
car carrying capacity by the same
amount. To ensure you do not exceed the
maximum towable weight (indicated
in the log book) you have to take into
account the trailer’s weight fully laden
including the accessories and personal
luggage.
Respect the speed limits enforced in
the country where you are towing the
trailer.TOW HITCH INSTALLATION
The tow hitch must be fixed to the
body by an expert in accordance with
the following instructions and re-
specting the additional and/or integra-
tive information provided by the tow
hitch manufacturer. The tow hitch to
be fitted must comply with the cur-
rent regulations in force with refer-
ence to Directive 94/20/EEC and
amendments. Use a tow hitch suited
for the maximum towable load of the
car version on which the tow hitch is
to be fitted.
Use a unified coupling for the elec-
trical connections. The coupling is
generally fitted on a specific mount
fastened to the tow hitch. The ABS system, if fit-
ted on the car, does not
control the trailer brak-
ing system. Therefore be extra
careful on slippery surfaces.
Under no circumstances
modify the car braking
system for trailer braking
control. The trailer’s braking sys-
tem must be completely inde-
pendent of the car’s hydraulic
system.
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92IN AN EMERGENCY
3)fit a new bulb, making the tabs
E-fig. 14 on the metal part coincide
with the specific housings on the
headlight dish;
4)refasten the clip, refit the rubber
guard and refit the connector.
IF AN EXTERIOR LIGHT BURNS OUT
MAIN BEAM AND DIPPED
BEAM HEADLIGHTS
To replace a halogen bulb:
1)take out the connector A-fig. 12
then the rubber protection B;
2)release the fastening clip C-fig. 13
and remove the bulb D;
fig. 12
P4Q01023
fig. 14
P4Q01025
Modifications or repairs
to the electrical system
carried out incorrectly
and without bearing the features
of the system in mind can cause
malfunctions with the risk of fire.
For bulb type and respective power,
see
IF A BULB BURNS OUT.
fig. 13
P4Q01024
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93IN AN EMERGENCY
3)replace the bulb and refit the bulb
holder A.
Front direction indicators
To replace the 12V-21W bulb:
1) release the clip A-fig. 17, work-
ing in the direction of the arrow;
2)remove the lens unit B-fig. 18
from the front;
3)the bulb holder Cis connected to
the lens. Turn it slightly to remove;
4)remove the bulb D, pushing it in
slightly and turning it anti-clockwise at
the same time;5)after changing the bulb, refit the
bulb holder onto the lens;
6)replace the lens unit in its seating
inserting the tabs E-fig. 19in the
guides Fto the side of the light;
7)refasten the clip A-fig. 17. FRONT SIDE LIGHTS
To replace the 12V-5W bulb:
1)take out the bulb holder A-
fig. 15, turning slightly to release;
2)remove the bulb B-fig. 16;
fig. 16
P4Q01027
fig. 15
P4Q01026
fig. 17
P4Q01028
fig. 18
P4Q00108
fig. 19
P4Q00109
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99IN AN EMERGENCY
An additional 7.5A fuse is located by
the side of the climate control system.
It can be reached from inside the pas-
senger compartment under the dash-
board.
Fuses in the engine
compartment
A fusebox is located on the left side
of the engine compartment behind the
battery. It contains four high amper-
age fuses A-fig. 40 (MAXI FUSES)
which act as additional fire protection
in preventing high intensity cables
from overheating the following :
A- 30A - injection control unit.
B- 40A - Ignition switch.
C- 30A - engine cooling fan.D- 60A -dashboard fusebox
power.
IMPORTANT Go directly to a
Fiat Dealershipto have any one of
these four fuses restored.
Other version-specific fuses are
arranged next to the four MAXI fuses.
They protect the following devices:
E - 30A - climate control sys-
tem.
F - 30A - optional power cir-
cuits.
G - 40A - electrical power
steering system.
H - 60A - ABSA fusebox B-fig. 41 containing other
three fuses is located in the engine
compartment on the right-hand side.
To reach the fuses, loosen the two
nuts A and remove the cover B.
Fuses fig. 42 protect:
1 - 7.5A -Fiat CODE and control
unit (+30)
2 - 15A -injection system auxiliary
units and climate control
system auxiliary units
3 - 7.5A -Fiat CODE and elec-
tronic injection control
unit (15/54)
fig. 40
P4Q01031
fig. 41
P4Q01032
fig. 42
P4Q01033
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100IN AN EMERGENCY
System/Component Fuse no. Amperage Location
Front left-hand sidelight
Front right-hand sidelight
Left-hand taillight
Right-hand taillight
Left-hand dipped beam headlight
Right-hand dipped beam headlight
Left-hand main beam headlight
Right-hand main beam headlight
Left-hand brake light
Right-hand brake light
Additional brake light
(3rdbrake light)
Left-hand number plate light
Right-hand number plate light
Reversing light
Rear foglight
Hazard lights
Direction indicators
Front foglights
Ceiling light
Windscreen wiper/washer
Horn
Electric windows
Door locking system
Heated rear window
Cigar lighter
5 10A fig. 39
4 10A fig. 39
4 10A fig. 39
5 10A fig. 39
6 10A fig. 39
7 10A fig. 39
8 10A fig. 39
9 10A fig. 39
21 10A fig. 39
21 10A fig. 39
21 10A fig. 39
4 10A fig. 39
5 10A fig. 39
21 10A fig. 39
18 10A fig. 39
16 10A fig. 39
22 10A fig. 39
19 15A fig. 39
15 15A fig. 39
25 20A fig. 39
17 15A fig. 39
2 25A fig. 39
1 15A fig. 39
14 20A fig. 39
24 25A fig. 39
System/Component Fuse no. Amperage Location
6 10A fig. 39
22 10A fig. 39
9 10A fig. 39
13 20A fig. 39
20 20A fig. 39
15 15A fig. 39
11 20A fig. 39
23 10A fig. 39
3 10A fig. 39
1 7,5A fig. 42
1 7,5A fig. 42
E 30A fig. 40
C 30A fig. 40
24 25A fig. 39
3 7.5A fig. 42
3 7.5A fig. 42
F 30A fig. 40
2 15A fig. 42
2 15A fig. 42
B 40A fig. 40
12 7.5A fig. 39
15 15A fig. 39
10 10A fig. 39Headlight beam adjuster
Instrument panel (+15)
Main beam headlight warning light
Stalks: light control
Stalks: general
Sound system + battery
Sunroof
Airbag system
ABS (+15)
Fiat CODE system (+30)
Injection control unit (+30)
Climate control system
Engine cooler radiator fan
Passenger compartment fan
Electronic ignition
injection system (+15)
Fiat CODE system (+15)
Optional device power circuits
Electronic injection sensors
Climate control system auxiliary units
Ignition switch
Relay coil power
Instrument panel (+30)
Electrical power steering system
(+15)
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The symbol πon the
container indicates syn-
thetic brake fluid distin-
guishing it from mineral fluid. Us-
ing mineral type fluid would
damage the special rubber brak-
ing system gaskets beyond re-
pair.
113CAR MAINTENANCE
Brake fluid is poisonous
and highly corrosive.
Wash the concerned
parts immediately with water
and mild soap in the event of an
accidental contact. Call a doctor
immediately if swallowed. If fluid has to be added, it is sug-
gested to use the brake fluid in table
"Fluids and lubricants" (see chapter
"Technical characteristics").
NOTE Clean accurately the tank cap
and the surrounding surface.
At plug opening, pay maximum at-
tention in order to prevent any impu-
rities from entering the tank.
For topping up, always use a funnel
with integrated filter with mesh equal
to or lower than 0.12 mm.
IMPORTANTBrake fluid absorbs
moisture, for this reason, if the vehi-
cle is mainly used in areas with a high
degree of atmospheric humidity, the
fluid should be replaced at more fre-
quent intervals than specified in the
“Service schedule”.
Make sure that the
highly corrosive brake
fluid does not drip onto
the paintwork. If it does, wash it
off immediately with water.
AIR CLEANER
REPLACEMENT
Loosen the screws A-fig. 6, remove
the cover B and remove the filtering
element C-fig. 7 to be replaced.
fig. 6
P4Q01043
fig. 7
P4Q01044
From time to time check the instru-
ment panel warning light by pressing
the reservoir cover (with the ignition
key at MAR) instrument panel warn-
ing light
xshould come on.
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