light FIAT 600 2007 1.G Workshop Manual

97IN AN EMERGENCY
IF AN INTERIOR
LIGHT BURNS OUT IF A FUSE BLOWS
A fuse is an element for protecting
the electrical system. A fuse will trip
(i.e. it will blow) in the event of a fail-
ure or improper interventions in the
electrical system.
If an electrical device is not working,
check whether the respective fuse is
blown. The conductor should be in-
tact. If it is not, replace the fuse with
another with the same amperage
(same colour) fig. 37.
A- Undamaged fuse.
B - Fuse with broken filament. Modifications or repairs
to the electrical system
carried out incorrectly
and without bearing the features
of the system in mind can cause
malfunctions with the risk of fire. COURTESY LIGHT
To replace the 12V-5W bulb use a
screwdriver as a lever at the points in-
dicated by the arrows and remove the
complete pressure-fit light unit
fig. 35.
BOOT LIGHT
To replace the 12V-5W ceiling light
bulb, remove the clipped on lens with
a screwdriver as shown in fig. 36.
fig. 35
P4Q01029
fig. 37
P4Q00089
fig. 36
P4Q01053
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100IN AN EMERGENCY
System/Component Fuse no. Amperage Location
Front left-hand sidelight
Front right-hand sidelight
Left-hand taillight
Right-hand taillight
Left-hand dipped beam headlight
Right-hand dipped beam headlight
Left-hand main beam headlight
Right-hand main beam headlight
Left-hand brake light
Right-hand brake light
Additional brake light
(3rdbrake light)
Left-hand number plate light
Right-hand number plate light
Reversing light
Rear foglight
Hazard lights
Direction indicators
Front foglights
Ceiling light
Windscreen wiper/washer
Horn
Electric windows
Door locking system
Heated rear window
Cigar lighter
5 10A fig. 39
4 10A fig. 39
4 10A fig. 39
5 10A fig. 39
6 10A fig. 39
7 10A fig. 39
8 10A fig. 39
9 10A fig. 39
21 10A fig. 39
21 10A fig. 39
21 10A fig. 39
4 10A fig. 39
5 10A fig. 39
21 10A fig. 39
18 10A fig. 39
16 10A fig. 39
22 10A fig. 39
19 15A fig. 39
15 15A fig. 39
25 20A fig. 39
17 15A fig. 39
2 25A fig. 39
1 15A fig. 39
14 20A fig. 39
24 25A fig. 39
System/Component Fuse no. Amperage Location
6 10A fig. 39
22 10A fig. 39
9 10A fig. 39
13 20A fig. 39
20 20A fig. 39
15 15A fig. 39
11 20A fig. 39
23 10A fig. 39
3 10A fig. 39
1 7,5A fig. 42
1 7,5A fig. 42
E 30A fig. 40
C 30A fig. 40
24 25A fig. 39
3 7.5A fig. 42
3 7.5A fig. 42
F 30A fig. 40
2 15A fig. 42
2 15A fig. 42
B 40A fig. 40
12 7.5A fig. 39
15 15A fig. 39
10 10A fig. 39Headlight beam adjuster
Instrument panel (+15)
Main beam headlight warning light
Stalks: light control
Stalks: general
Sound system + battery
Sunroof
Airbag system
ABS (+15)
Fiat CODE system (+30)
Injection control unit (+30)
Climate control system
Engine cooler radiator fan
Passenger compartment fan
Electronic ignition
injection system (+15)
Fiat CODE system (+15)
Optional device power circuits
Electronic injection sensors
Climate control system auxiliary units
Ignition switch
Relay coil power
Instrument panel (+30)
Electrical power steering system
(+15)
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106CAR MAINTENANCE
SERVICE SCHEDULE
These coupons are to be used every 20,000 km.
thousands of kilometres
Check tyre conditions and wear and adjust pressure, if required
Check lighting system operation (headlights, direction indicators, hazard lights,
boot light, ceiling lights, glove compartment light, instrument panel warning
lights, etc.)
Check windscreen washer/wiper system and adjust nozzles
Check windscreen/rear window wiper blade position/wear
Check front disc brake pad conditions and wear
Check rear drum brake linings and wear
Inspect: conditions of: outside bodywork, underbody protection, piping/hosing
(exhaust - fuel lines - brake lines), rubber parts (boots, sleeves, bushings, etc.)
Check for bonnet and boot lock cleanness, lever cleanness and lubrication
Check tension of accessory drive belts and adjust, if required
Inspect accessory drive belt conditions
Check tappet clearance and adjust, if required
Check/adjust handbrake stroke20 40 60 80 100 120 140 160 180
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108CAR MAINTENANCE
ANNUAL INSPECTION SCHEDULE
– Inspect conditions of. engine, gear-
box, transmission, piping (exhaust -
fuel feed - brakes), rubber parts
(boots - sleeves - bushings - etc.),
brake and fuel line hoses.
– Check for bonnet and boot lock
cleanness, lever cleanness and lubri-
cation.
– Check battery charge status.
– Check conditions of various con-
trol belts.
– Check and top up fluid levels (en-
gine coolant, brakes, windscreen
washer, battery, etc.).
– Change engine oil.
– Replace engine oil filter.
– Replace pollen filter (where fitted). The following annual inspection
schedule is recommended for
cars travelling less than
20,000 km a year (e.g. approxi-
mately 10,000 km). The schedule
includes the following operations:
– Check tyre condition and wear
and adjust pressure, if required (in-
cluding spare wheel).
– Check operation of lights (head-
lights, direction indicators, hazard
lights, boot light, passenger compart-
ment ceiling light, glove compartment
light, instrument panel lights, etc.).
– Check windscreen wiper/washer
and adjust nozzles.
– Check position wear of wind-
screen/rear window wiper blades.
– Check front brake pad conditions
and wear.
ADDITIONAL
CHECKS
Every 1,000 kmor before long
trips, check and top up as necessary:
– engine coolant level, brake fluid
level, windscreen washer liquid level,
tyre pressure and conditions.
Every 3,000 kmcheck and top up
as necessary: engine oil level.
We recommend using FL Selenia
products which were specifically de-
signed and made for use in Fiat vehi-
cles (see
CAPACITIEStable in TECHNICAL
SPECIFICATIONS
).
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109CAR MAINTENANCE
IMPORTANT - Remote control
If when the remote control button
is pressed the doors are not
locked/unlocked or the performed
operation signal (indicator lights on)
does not appear, change the battery,
using spare batteries of the same kind.
IMPORTANT - Engine oil
Should the prevailing use of the car
be under one of the following specially
heavy conditions:
– trailer towing
– dusty roads
– short distances (less than 7-8 km)
repeated and with external tempera-
tures below zero.
– frequently idling engines or long
distance low speed driving (e.g. taxis
or door-to-door deliveries) or in case
of a long term inactivity replace engine
oil more frequently than required on
SCHEDULED MAINTENANCE PLAN.IMPORTANT - Air cleaner
Replace the air cleaner more fre-
quently if the car is used on dusty
roads.
If you are in doubt about how often
the engine oil or the air cleaner should
be changed in relation to how you use
the car, contact a Fiat Dealership.
IMPORTANT - Battery
The charge in your battery should be
checked, where possible at the start
of the winter, to limit the risk of the
battery electrolyte freezing. This
check should be carried out more fre-
quently if the car is mainly used for
short trips or if it is fitted with acces-
sories that permanently take in elec-
tricity even when the ignition key is
removed, especially in the case of af-
ter market accessories.You should check the battery fluid
(electrolyte) level more frequently
than shown in the
SERVICE SCHEDULEin
this chapter if the vehicle is used in
hot climates or particularly demand-
ing conditions.
Maintenance of your car
should be entrusted to a
Fiat Dealership. For ordi-
nary routine maintenance oper-
ations which you are able to
carry out yourself, ensure that
you have the necessary tools and
original Fiat spare parts and flu-
ids available. Do not carry out
servicing operations if you have
no experience.
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The symbol πon the
container indicates syn-
thetic brake fluid distin-
guishing it from mineral fluid. Us-
ing mineral type fluid would
damage the special rubber brak-
ing system gaskets beyond re-
pair.
113CAR MAINTENANCE
Brake fluid is poisonous
and highly corrosive.
Wash the concerned
parts immediately with water
and mild soap in the event of an
accidental contact. Call a doctor
immediately if swallowed. If fluid has to be added, it is sug-
gested to use the brake fluid in table
"Fluids and lubricants" (see chapter
"Technical characteristics").
NOTE Clean accurately the tank cap
and the surrounding surface.
At plug opening, pay maximum at-
tention in order to prevent any impu-
rities from entering the tank.
For topping up, always use a funnel
with integrated filter with mesh equal
to or lower than 0.12 mm.
IMPORTANTBrake fluid absorbs
moisture, for this reason, if the vehi-
cle is mainly used in areas with a high
degree of atmospheric humidity, the
fluid should be replaced at more fre-
quent intervals than specified in the
“Service schedule”.
Make sure that the
highly corrosive brake
fluid does not drip onto
the paintwork. If it does, wash it
off immediately with water.
AIR CLEANER
REPLACEMENT
Loosen the screws A-fig. 6, remove
the cover B and remove the filtering
element C-fig. 7 to be replaced.
fig. 6
P4Q01043
fig. 7
P4Q01044
From time to time check the instru-
ment panel warning light by pressing
the reservoir cover (with the ignition
key at MAR) instrument panel warn-
ing light
xshould come on.
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115CAR MAINTENANCE
Incorrect assembly of
electric and electronic de-
vices may cause severe
damage to your car. Go to a Fiat
Dealership if you want to install
accessories (alarms, mobile
phone, etc.): they will suggest the
most suitable devices and advise
you if a higher capacity battery
needs to be installed.
Batteries contain sub-
stances that can be very
dangerous for the envi-
ronment. t is advisable to have the
battery changed by a Fiat Dealer-
ship where it will be disposed of
according to the law.
If the vehicle must re-
main unused for a long
time at very low temper-
ature, remove the battery and
carry it to a warm place, to avoid
freezing.When you must perform
any operation on the bat-
tery or near it, always pro-
tect your eyes with the special
goggles.
USEFUL ADVICE FOR
LENGTHENING THE LIFE OF
YOUR BATTERY
To avoid draining your battery and
lengthen its life, observe the follow-
ing indications:
– when you park the car, ensure the
doors, tailgate and bonnet are closed
properly;
– switch off all lights inside the car:
the car is however equipped with a
system which switches all internal
lights off automatically;
– do not keep accessories (e.g. sound
system, hazard lights, etc.) switched on
for a long time when the engine is not
running;
– before performing any operation
on the electrical system, disconnect
the battery negative cable;
– battery terminals shall always be
perfectly tightened.IMPORTANT If the charge level re-
mains for a long time under 50%, the
battery is damaged by sulphation, re-
ducing its capacity and starting atti-
tude.
The battery will also be more at risk
of freezing (e.g. already at -10°C). Re-
fer to the paragraph “Car inactivity” in
“Starting and driving” if the car is left
parked for a long time.
If after buying the car, you want to
install electric accessories which re-
quire permanent electric supply
(alarm, etc.) contact Fiat Dealership
whose qualified personnel, in addition
to suggesting the most suitable de-
vices, will evaluate the overall electric
absorption, checking whether the car’s
electric system is capable of with-
standing the load required, or whether
it should be integrated with a more
powerful battery.
Since these devices continue ab-
sorbing energy even when the ignition
key is off, they gradually run down the
battery.
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121CAR MAINTENANCE
TIPS FOR KEEPING
THE BODYIN GOOD
CONDITIONS
Paintwork
The paintwork is not only to make
your car look attractive but also to
protect the steel.
If your car is scuffed or scratched
deeply you are therefore advised to
touch up the paintwork as necessary
to prevent rust from forming.
Only use genuine products when
touching up the paintwork (see the
TECHNICAL SPECIFICATIONSchapter.
Ordinary maintenance of the paint-
work means washing it. The frequency
you should do this depends on the
conditions and the environment the
car is driven in. For example, in areas
with a high level of air pollution, or on
roads sprinkled with road saltwash
the car more frequently.Detergents pollute wa-
ter. For this reason, the
car must be washed in an
area equipped for the collection
and purification of the liquids
used while washing.
To wash the car properly:
1) Remove the aerial from the roof
to avoid damaging it in an automatic
car wash.
2) Wash the body using a low pres-
sure jet of water.
3) Wipe a sponge with a slightly
soapy solution over the bodywork,
frequently rinsing the sponge.
4) Rinse well with water and dry
with a jet of air or a chamois leather.
When drying the car, be careful to
get at those parts which are not so
easily seen e.g. the door frames, bon-
net and around the headlights where
water can most readily collect.
– the use of zinc-plated (or pre-
treated) sheet steel which is highly re-
sistant to rust;
– the spraying of the underbody, en-
gine compartment, inside the wheel-
arches and other parts with wax-
based products with a high protective
capacity;
– spraying plastic-coating materials
to protect the most exposed points:
under the door, inside the wings, the
edges etc.;
– the use of “open” box sections to
prevent condensation and water from
building up and rusting the inside of
the parts.
BODY AND UNDERBODY
WARRANTY
Your Fiat 600 is covered by guaran-
tee against any original structural or
body part being holed by rust. Refer
to the “Warranty Booklet” for the
general conditions of this guarantee.
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122CAR MAINTENANCE
Engine compartment
At the end of each winter season,
carefully clean the engine compart-
ment. Have this done at a garage. Leave the car in the open so that the
water can evaporate.
Do not wash the car after it has
been parked in the sun or while the
bonnet is hot: it could take the shine
off the paint.
Outside plastic parts must be
cleaned following the usual car wash-
ing procedure.
Where possible avoid parking the
car under trees; the resinous sub-
stances that certain species of tree
shed dull the paintwork and increase
the possibility of rust forming.
IMPORTANT Bird droppings
must be washed off immediately and
with great care as their acid is partic-
ularly aggressive.Detergents pollute wa-
ter. The car must there-
fore be washed in an area
equipped for the collection and
purification of the liquids used
while washing.
IMPORTANTThe engine com-
partment should be washed while the
engine is cold and with the ignition key
at STOP. After washing, make sure
that the various protections (e.g. rub-
ber boots and various guards) have
not be removed or damaged. To better protect the paintwork,
polish with specific protective wax.
When the paintwork tends to lose
its shine because of the build-up of
smog, use polish wax which has a
slightly abrasive as well as protective
action.
Windows
Use specific window cleaners to
clean the windows. Use very clean
cloths to avoid scratching the glass or
damaging its transparency.
IMPORTANT To prevent damage
to the electrical heater element, wipe
the inside of the heated rear window
gently in the same direction as the el-
ements.
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123CAR MAINTENANCE
CLEANING SEATS
AND FABRICS
– Remove dust with a soft brush and
vacuum cleaner.
– Brush the seats with a damp
sponge with water and a neutral soap.
– Remove any grease stains with a
specific product.
CLEANING LEATHER SEATS
– Remove the dry dirt with a
chamois leather or very slightly moist
cloth without exerting too much pres-
sure.
– Remove liquid or grease stains
with a dry absorbent cloth without
rubbing. Then wipe with a chamois
leather or soft cloth moistened with
water and neutral soap.
If the stain does not come out, use a
special cleaning compound being par-
ticularly careful to follow the instruc-
tions for use.
IMPORTANT Never use alcohol
or alcohol-base products.PLASTIC PARTS INSIDE
THE CAR
Use special products designed not to
alter the appearance of the compo-
nents.
IMPORTANT Do not use alcohol
or petrol to clean the instrument
panel.
Do not keep aerosol
cans in the car. There is
the risk they might ex-
plode. Aerosol cans must never
be exposed to a temperature
above 50°C; when the weather
starts to get hot the tempera-
ture inside the car might go well
beyond that figure.INTERIORS
From time to time check that water
has not collected under the mats
(from dripping shoes, umbrellas etc.)
which could cause the steel to rust.
Never use inflammable
products such as petro-
leum ether or petrol to
clean inside the car. The electro-
static loads that are generated
while rubbing to clean could be-
come a fire risk.
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