wheel FIAT DUCATO 2006 3.G Service Manual
[x] Cancel search | Manufacturer: FIAT, Model Year: 2006, Model line: DUCATO, Model: FIAT DUCATO 2006 3.GPages: 258, PDF Size: 4.05 MB
Page 166 of 258
165VEHICLE MAINTENANCE
ANNUAL
INSPECTION
SCHEDULE
The following annual inspection
schedule is required for vehicles trav-
elling 15,000 Kmapprox. a year. The
schedule includes the following oper-
ations:
– check tyre condition and wear and
adjust pressure, if required (including
spare wheel);
– check operation of lights (head-
lights, direction indicators, hazard
lights, boot light, passenger compart-
ment light, instrument panel lights,
etc.);
– check windscreen wiper/washer
and adjust nozzles;
– check position and wear of wind-
screen/rear window wiper blades;
– check front pad conditions and
wear;
– check for bonnet and boot lock
cleanness, lever cleanness and lubri-
cation;– inspect conditions of: engine, gear-
box, transmission, piping (exhaust, fu-
el feed, brakes), rubber parts (boots,
sleeves, bushings, etc.), brake and fu-
el line hoses;
– check battery charge status;
– check conditions of various control
belts;
– check and top up fluid levels (en-
gine coolant, brakes, windscreen
washer, battery, etc.);
– check and top up engine oil;
– replace pollen filter.
ADDITIONAL
CHECKS
Every 1,000 km or before long
trips, check and top up as necessary:
– engine coolant level
– brake fluid level
– power steering fluid level
– battery electrolyte level
– windscreen washer fluid
– tyre pressure and conditions.
Every 3,000 km or before long
trips, check and top up as necessary:
engine oil
Every 10,000 kmor at cwarning
light coming on (diesel engines only):
bleed water from fuel filter.
You are recommended to use FL
Seleniaproducts designed and pro-
duced for Fiat vehicles (see the “Ca-
pacities” table in the “Technical Spec-
ifications” section).
Page 179 of 258
178VEHICLE MAINTENANCE
WHEELS AND
TYRES
Check the pressure of each tyre, in-
cluding the spare, every two weeks
and before long journeys.
The pressure must be checked when
the tyre is rested and cold.
It is normal for pressure to rise
when you are driving. If you have to
check or restore the pressure when
the tyres are warm, remember that
the pressure value must be 0.3 bar
above the specified value.
See “Wheels” in “Technical specifi-
cations” chapter for the correct tyre
inflation pressure.Wrong pressure causes uneven
wear of the tyres fig. 17:
A- correct pressure: tyre wears
evenly
B- under-inflated tyre: shoulder
tread wear
C- over-inflated tyre: centre tread
wear.IMPORTANTAs far as possible
avoid sharp braking and screech starts.
Be careful not to hit the kerb, pot-
holes or other obstacles. Driving for
long stretches over bumpy roads can
damage the tyres.
Periodically check that the tyres have
no cuts in the side wall, abnormal
swelling or irregular tyre wear. If any
of these occur, have the vehicle seen
to at a Fiat Dealership.
Avoid overloading your vehicle: this
can seriously damage wheels or tyres.
If you get a flat tyre, stop immedi-
ately and change it so as not to dam-
age the tyre, the wheel, the suspen-
sion and the steering.
fig. 17
F0D0027m
If the pressure is too low,
the tyre overheats and this
can cause it serious damage.
WARNING
Tyre pressure must be cor-
rect to ensure good road
holding.
WARNING
Tyres must be replaced when the
tread wears down to 1.6 mm. In any
case, comply with the laws in the coun-
try where the vehicle is being driven.
Page 180 of 258
179VEHICLE MAINTENANCE
Tyres age even if they are not used
very much. Cracking of the tread rub-
ber and the side walls are a sign of this
ageing. In any case, if the tyres have
been fitted for more than six years
they should be examined by an expert
who can judge whether they are still
fit for use. Remember to check the
spare tyre particularly carefully too.
If a replacement is necessary, always
use new tyres and avoid using ones
the origin of which you are not cer-
tain about.
The Ducato uses tubeless tyres. Un-
der no circumstances use an inner
tube with these tyres.
If you replace a tyre it is a good idea
to change the inflation valve, too.To ensure the front and rear tyres all
wear evenly, you are advised to change
the tyres over every 10 - 15 thousand
kilometres keeping them on the same
side of the vehicle so as not to reverse
the direction of rotation.RUBBER TUBING
Follow the Service Schedule carefully
in the case of braking and fuel supply
system rubber tubing.
Ozone, high temperatures and long
absence of fluid in the system can in
fact cause the hardening and cracking
of the pipes with possible loss of fluid.
A careful check is therefore essential.
Do not change the tyres
over in criss-cross fashion
by moving a tyre from the left-hand
side of the vehicle to the right and
vice versa.
WARNING
Never submit alloy rims to
repainting treatments re-
quiring to use temperatures ex-
ceeding 150°C since the mechani-
cal properties of the wheels could
be impaired.
WARNING
Page 183 of 258
182VEHICLE MAINTENANCE
– the use of zinc-plated sheet steel
which is highly resistant to rust;
– the spraying of the underbody, en-
gine compartment, inside the wheel-
houses and other parts with wax-
based products with a high protective
capacity;
– spraying plastic-coating materials
to protect the most exposed points:
under the door, inside the wings, the
edges, etc.;
– the use of “open” box sections to
prevent condensation and water from
building up and rusting the inside of
the parts.
BODY AND UNDERBODY
WARRANTY
Your Ducato is covered by warranty
against any original structural or body
part being perforated by rust. Refer to
the Warranty Booklet for the general
terms.TIPS FOR KEEPING THE BODY
IN GOOD CONDITIONS
Paintwork
The paintwork is not only to make
your vehicle look attractive but also
to protect the steel.
If the paint is scuffed or scratched
deeply you are therefore advised to
touch up as necessary to prevent rust
from forming.
Only use genuine products when
touching up the paintwork (see sec-
tion “Technical Specifications”).
Ordinary maintenance of the paint-
work means washing it. The frequency
you should do this depends on the
conditions and the environment the
vehicle is driven in.
For example:
– areas with a high level of air-pollu-
tion;
– roads sprinkled with road saltwash;
– parking under trees which drop
resin. In these cases, wash your vehi-
cle more frequently.To wash the vehicle properly:
1)wash the body using a low pres-
sure jet of water;
2) wipe a sponge with a slightly
soapy solution over the bodywork,
frequently rinsing the sponge;
3) rinse well with water and dry
with a jet of air or a chamois leather.
When drying the vehicle, be careful
to get at those parts which are not so
easily seen, e.g. the door frames, bon-
net and around the headlights where
water can most readily collect. You
should leave the vehicle out in the
open so that any water remaining can
evaporate more easily.
Page 186 of 258
185TECHNICAL SPECIFICATIONS
T T
E E
C C
H H
N N
I I
C C
A A
L L
S S
P P
E E
C C
I I
F F
I I
C C
A A
T T
I I
O O
N N
S S
VEHICLE
IDENTIFICATION
DATA
CHASSIS MARKING fig. 1
This is stamped on the wheelhouse
near the passenger seat. It can be
reached by lifting the special plastic
flap in the carpeting over the wheel
arch and it includes:
– vehicle model ZFA 244.000
– chassis serial number.ENGINE MARKING
The marking is stamped on the cylin-
der block and includes the model and
the serial number.
See the following pages for the en-
gine codes together with the body-
work codes.MODEL PLATE
The model plate fig. 2includes the
following identification data:
A - Manufacturer’s name
B - Homologation number
C - Vehicle type code
D- Vehicle ID code (Chassis serial
number)
fig. 1
F0D0126m
fig. 2
F0D0026m
Page 188 of 258
187TECHNICAL SPECIFICATIONS
ENGINE CODES - BODYWORK VERSIONS
Version 11
Van short wheelbase
Van short wheelbase
Van medium wheelbase
Van high sided medium wheelbase
Van high sided medium wheelbase
Truck medium wheelbase
Truck short wheelbase
Chassis cab short wheelbase
Chassis cab short wheelbase Camping Car
Chassis cab medium wheelbase
Chassis cab medium wheelbase Camping Car
Transport ambulance short wheelbase
Panorama short wheelbase
Combi 6 seater short wheelbase
Chassis cab with load bed short wheelbase
Chassis cab with load bed short wheelbase Camping Car
Chassis cab with load bed medium wheelbase
Chassis cab with load bed medium wheelbase Camping Car
Van short wheelbase
Van short wheelbase
Van medium wheelbaseEngine
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0 JTD
2.0 JTD
2.0 JTDEngine
code
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RHV
RHV
RHVBodywork
version
244ATMFA AX
244ATMFA BX
244ATMFB AX
244ATMNB AX
244ATMNB BX
244ATMDB AX
244ATMDA AX
244ATMAA AX
244ATMAA AXC
244ATMAB AX
244ATMAB AXC
244ATMTA AX
244ATMPA 00
244ATMRA 01
244ATMCA AX
244ATMCA AXC
244ATMCB AX
244ATMCB AXC
244AAMFA AX
244AAMFA BX
244AAMFB AX
Page 189 of 258
188TECHNICAL SPECIFICATIONS
Version 11
Van high sided medium wheelbase
Van high sided medium wheelbase
Chassis cab short wheelbase
Chassis cab short wheelbase Camping Car
Truck short wheelbase
Chassis cab with load bed short wheelbase
Chassis cab with load bed short wheelbase Camping Car
Chassis cowl short wheelbase
Chassis cowl short wheelbase Camping Car
Chassis cab medium wheelbase
Chassis cab medium wheelbase Camping Car
Truck medium wheelbase
Chassis cab with load bed medium wheelbase
Chassis cab with load bed medium wheelbase Camping Car
Panorama short wheelbase
Combi 6 seater short wheelbase
Combi short wheelbase low roof
Combi medium wheelbase low roof
Chassis cowl short wheelbase “city centre”
Chassis cab with load bed short wheelbase “city centre”
Truck short wheelbase “city centre”
Chassis cab with load bed medium wheelbase “city centre”
Truck medium wheelbase “city centre”
Van short wheelbase low roof “city centre”
Van short wheelbase high roof “city centre”
Van medium wheelbase low roof “city centre”
Van medium wheelbase high sided “city centre”
Van medium wheelbase extra high “city centre”
Van short wheelbase low roof (9 q)Engine
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTDEngine
code
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHV
RHVBodywork
version
244AAMNB AX
244AAMNB BX
244AAMAA AX
244AAMAA AXC
244AAMDA AX
244AAMCA AX
244AAMCA AXC
244AAMBA AX
244AAMBA AXC
244AAMAB AX
244AAMAB AXC
244AAMDB AX
244AAMCB AX
244AAMCB AXC
244AAMPA 02
244AAMRA 03
244AAMFA ZX
244AAMRB 26
244AAMRA 03
244DAMBA AX
244DAMCA AX
244DAMDA AX
244DAMCB AX
244DAMDB AX
244DAMFA AX
244DAMFA BX
244DAMFB AX
244DAMNB AX
244DAMNB BX
Page 190 of 258
189TECHNICAL SPECIFICATIONS
Version 11
Van short wheelbase high roof (9 q)
Van medium wheelbase low roof (9 q)
Van medium wheelbase high sided (9 q)
Van medium wheelbase extra high (9 q)
Van short wheelbase low roof without EGR (9 q)
Van short wheelbase high roof without EGR (9 q)
Van short wheelbase high sided without EGR (9 q)
Van short wheelbase extra high without EGR (9 q)
Van short wheelbase without EGR
Van short wheelbase without EGR
Van short wheelbase
Van short wheelbase
Van medium wheelbase without EGR
Van high sided medium wheelbase without EGR
Van high sided medium wheelbase without EGR
Van long wheelbase high sided without EGR
Van long wheelbase extra high without EGR
Transport ambulance short wheelbase
Panorama short wheelbase
Combi 6 seater short wheelbase
Combi short wheelbase
Combi medium wheelbase
Van short wheelbase without EGR
Van short wheelbase without EGR
Van medium wheelbase without EGR
Van high sided medium wheelbase without EGR
Van high sided medium wheelbase without EGR
Van short wheelbase
Van short wheelbase
Van medium wheelbase Engine
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.3 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTDEngine
code
RHV
RHV
RHV
RHV
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
F1AE0481C
8140.43S
8140.43S
8140.43S
8140.43S
8140.43S
8140.43S
8140.43S
8140.43SBodywork
version
244EAMFA AX
244EAMFA BX
244EAMNB AX
244EAMNB BX
244ESMFA AY
244ESMFA BY
244ESMNB AY
244ESMNB BY
244ASMFA AY
244ASMFA BY
244ASMFA AX
244ASMFA BX
244ASMFB AY
244ASMNB AY
244ASMNB BY
244ASMNC AY
244ASMNC BY
244ASMTA AX
244ASMPA 04
244ASMRA 05
244ASMFA ZX
244ASMRB 31
244APMFA AY
244APMFA BY
244APMFB AY
244APMNB AY
244APMNB BY
244APMFA AX
244APMFA BX
244APMFB AX
Page 191 of 258
190TECHNICAL SPECIFICATIONS
Version 15
Combi short wheelbase automatic gearbox low roof
Van high sided medium wheelbase
Van high sided medium wheelbase
Ambulance van short wheelbase low roof without EGR
Transport ambulance short wheelbase
Panorama short wheelbase
Panorama short wheelbase automatic gearbox
Combi 6 seater short wheelbase
Combi short wheelbase
Van short wheelbase
Van short wheelbase
Van medium wheelbase
Van high sided medium wheelbase
Van high sided medium wheelbase
Van high sided long wheelbase
Van high sided long wheelbase
Chassis cab medium wheelbase crew cab
Chassis cab medium wheelbase crew cab Camping Car
Chassis cab short wheelbase
Chassis cab short wheelbase Camping Car
Chassis cab medium wheelbase
Chassis cab medium wheelbase Camping Car
Chassis cab long wheelbase
Chassis cab long wheelbase Camping Car
Truck short wheelbase
Truck medium wheelbase
Truck long wheelbaseEngine
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.8 JTD
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0Engine
code
8140.43S
8140.43S
8140.43S
8140.43S
8140.43S
8140.43S
8140.43S
8140.43S
8140.43S
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFLBodywork
version
244APARA 30
244APMNB AX
244APMNB BX
244ALMFA AY
244APMTA AX
244APMPA 06
244APAPA 07
244APMRA 08
244APMFA ZX
244BTMFA AX
244BTMFA BX
244BTMFB AX
244BTMNB AX
244BTMNB BX
244BTMNC AX
244BTMNC BX
244BTMHB AX
244BTMHB AXC
244BTMAA AX
244BTMAA AXC
244BTMAB AX
244BTMAB AXC
244BTMAC AX
244BTMAC AXC
244BTMDA AX
244BTMDB AX
244BTMDC AX
Page 192 of 258
191TECHNICAL SPECIFICATIONS
Version 15
Truck medium wheelbase crew cab
Chassis cab long wheelbase crew cab
Chassis cab long wheelbase crew cab Camping Car
Chassis cab with load bed long wheelbase
Chassis cab with load bed long wheelbase Camping Car
Chassis cab with load bed short wheelbase
Chassis cab with load bed short wheelbase Camping Car
Chassis cab with load bed medium wheelbase
Chassis cab with load bed medium wheelbase Camping Car
Transport ambulance medium wheelbase
Aid ambulance medium wheelbase
Panorama medium wheelbase
Combi 6 seater medium wheelbase
Combi 6 seater medium wheelbase
Van high sided medium wheelbase Bipower
Van high sided medium wheelbase Bipower (extra high)
Van high sided medium wheelbase petrol/LPG
Van high sided medium wheelbase petrol/LPG (extra high)
Van high sided long wheelbase Bipower
Van high sided long wheelbase Bipower (extra high)
Van high sided long wheelbase petrol/LPG
Van high sided long wheelbase petrol/LPG (extra high)
Van short wheelbase
Van short wheelbase
Van medium wheelbase
Van high sided medium wheelbase
Van high sided medium wheelbaseEngine
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTD
2.0 JTDEngine
code
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RFL
RHV
RHV
RHV
RHV
RHVBodywork
version
244BTMGB AX
244BTMHC AX
244BTMHC AXC
244BTMCC AX
244BTMCC AXC
244BTMCA AX
244BTMCA AXC
244BTMCB AX
244BTMCB AXC
244BTMTB AX
244BTMSB AX
244BTMPB 09
244BTMRB 10
244BTMRB 10B
244BTMNB AM
244BTMNB BM
244BTM NB AG
244BTMNB BG
244BTMNC AM
244BTMNC BM
244BTMNC AG
244BTMNC BG
244BAMFA AX
244BAMFA BX
244BAMFB AX
244BAMNB AX
244BAMNB BX