Electric FIAT DUCATO 2007 3.G User Guide
[x] Cancel search | Manufacturer: FIAT, Model Year: 2007, Model line: DUCATO, Model: FIAT DUCATO 2007 3.GPages: 282, PDF Size: 4.71 MB
Page 141 of 282

140
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
INSTALLING THE TOW
HOOK
The towing device should be fastened to
the body by specialised personnel accord-
ing to any additional and/or integrative in-
formation supplied by the Manufacturer of
the device.
The towing device must meet current reg-
ulations with reference to 94/20/EC Di-
rective and subsequent amendments.
For any version the towing device used
must match the towable weight of the ve-
hicle on which it is to be installed.
For the electric connection a unified con-
nector should be used which is generally
placed on a special bracket normally fas-
tened to the towing device, and a special
ECU for external trailer light control shall
be installed on the vehicle.
For the electrical connection, 7 or 13 pin
12VDC connection is to be used (CU-
NA/UNI and ISO/DIN Standards). Follow
the instructions provided by the vehicle
manufacturer and/or the tow hitch man-
ufacturer.An electric brake should be supplied di-
rectly by the battery through a cable with
a cross section of no less than 2.5 mm
2.
IMPORTANT Electric brake or other de-
vice shall be used with running engine.
In addition to the electrical branches, the
vehicle’s electric system can only be con-
nected to the supply cable for an electric
brake and to the cable for an internal light,
though not above 15W.
For connections use the preset control
unit with battery cable no less than 2.5
mm
2.
IMPORTANT The towing hitch consti-
tutes the length of the vehicle; therefore
if the total vehicle length exceeds the 6
meter limit and if it is to be installed on
“long pitch” versions, you will have to in-
stall an extractable towing hitch.
Remove the hitch from the connection
base when the trailer is not being used and
make sure that the length does not exceed
the original length of the vehicle.
IMPORTANT If you wish to leave the
tow-hook fitted permanently without
towing a trailer, it is important to ask your
Fiat Dealership to update the System
because the tow hook could be detected
as an obstacle by the central sensors. Do not exceed the speed limits of the
country you are driving in. In any case do
not exceed 100 km/h.
Fit a suitable towing stabilizer to the trail-
er to be towed.
The ABS system with which
the vehicle may be fitted
does not control the trailer braking
system. Therefore be cautious on slip-
pery roads.
WARNING
Under no circumstances
should the vehicle brake sys-
tem be altered to control the trailer
brake. The trailer braking system
must be fully independent of the ve-
hicle’s hydraulic system.
WARNING
133-144 Ducato GB 6-11-2007 10:02 Pagina 140
Page 145 of 282

144
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
VEHICLE INACTIVITY
If the vehicle is to be left inactive for longer
than a month, the following precautions
should be noted:
❒park the vehicle in covered, dry and
if possible well-ventilated premises;
❒engage a gear;
❒make sure the handbrake is not en-
gaged;
❒disconnect the battery negative ter-
minal and check the battery charge.
This check is to be repeated every
three months. Recharge if the optical
indicator shows a dark colour without
the central green area (see “Recharg-
ing the battery” in section “In an emer-
gency”);
❒clean and protect the painted parts us-
ing protective wax;
❒clean and protect the shiny metal parts
using special compounds readily avail-
able;
❒sprinkle talcum powder on the rubber
windscreen and rear window wiper
blades and lift them off the glass;
❒slightly open the windows;
❒cover the vehicle with a cloth or per-
forated plastic sheet. Do not use
sheets of non-perforated plastic as
they do not allow moisture on the ve-
hicle body to evaporate;
❒inflate tyres to +0.5 bar above the
normal specified pressure and check it
at intervals;
❒if you don’t disconnect the battery
from the electric system, check its
charge every month and recharge it if
the optical indicator shows a dark
colour without the central green area;
❒do not drain the engine cooling sys-
tem.
IMPORTANT Where relevant, switch off
the vehicle alarm with the remote control.
Keep your speed down when
snow chains are fitted. Do
not exceed 50 km/h. Avoid
potholes, steps and pave-
ments and avoid also to dri-
ve for long distances on
roads not covered with snow to pre-
vent damaging the vehicle and the
roadbed.
WARNING
133-144 Ducato GB 6-11-2007 10:02 Pagina 144
Page 153 of 282

152
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
GENERIC FAILURE
INDICATION
(amber)
The warning light turns on in the follow-
ing circumstances.
Engine oil pressure
sensor failure
The warning light comes on when the en-
gine oil pressure sensor is faulty. Contact
Fiat Dealership as soon as possible.
Inertial fuel cut-off switch
intervened
The warning light comes on when the in-
ertial fuel cut-off switch is triggered.
The display will show the dedicated mes-
sage.
è
EXTERNAL LIGHT
FAILURE (amber)
The warning light turns on
when one of the following lights
is failing:
– sidelights
– brake lights
– rear fog guards
– direction indicators.
The failure referring to these lights could
be: one or more blown bulbs, a blown
protection fuse or an electric connection
cut-off.
On certain versions the dedicated message
is displayed.
W
REAR FOG LIGHTS
(amber)
The warning light turns on
when the rear fog lights are turned on.
4
Rain sensor failure
(versions with multifunction
display)
The warning light on the dial turns on
when the rain sensor is faulty. Contact Fi-
at Dealership.
The display will show the dedicated mes-
sage.
Parking sensor failure
(versions with multifunction
display)
See what described for warning light
t.
145-156 Ducato GB 6-11-2007 10:28 Pagina 152
Page 159 of 282

158
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
ENGINE
STARTING
EMERGENCY START-UP
If the instrument panel warning light
Yturns on glowing steadily, contact im-
mediately Fiat Dealership.
JUMP STARTING fig. 1-2
If the battery is flat, it is possible to start
the engine using an auxiliary battery with
the same capacity or a little higher than
the flat one.
Contact Fiat Dealership to have the bat-
tery checked/replaced.Proceed as follows:
❒lift the lid Ato connect to the battery
positive terminal fig. 1.
❒connect positive terminals (+near
the terminal) of the two batteries
with a jump lead;
❒connect with a second cable the nega-
tive terminal (–) of the auxiliary battery
to the ground point as shown in fig. 2;
❒start the engine;
❒when the engine has been started, re-
move the leads reversing the order
above.
If after a few attempts the engine does not
start, do not insist but contact the near-
est Fiat Dealership.
fig. 1F0N0075m
The starting procedure must
be carried out by qualified
personnel because incorrect opera-
tions may cause electrical discharge of
considerable intensity. The liquid con-
tained in the battery is poisonous and
corrosive. Avoid contact with the skin
and eyes. Keep naked flames and light-
ed cigarettes away from the battery
and do not cause sparks.
WARNING
fig. 2F0N0076m
157-188 Ducato GB 6-11-2007 10:32 Pagina 158
Page 169 of 282

168
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
WHEN NEEDING TO
CHANGE A BULB
GENERAL INSTRUCTIONS
❒When a light is not working, check
that the corresponding fuse is intact
before changing a bulb. For the loca-
tion of fuses, refer to the paragraph “If
a fuse blows” in this section;
❒Before changing a bulb check the con-
tacts for oxidation;
❒Burnt bulbs must be replaced by oth-
ers of the same type and power;
❒Always check the height of the head-
light beam after changing a bulb.
IMPORTANT The headlight inner surface
may be lightly misted over: this is not a
fault but a natural fact due to low tem-
perature and the level of air humidity. It
will disappear as soon the headlights are
turned on. The presence of drops inside
the headlights means water infiltration,
therefore contact Fiat Dealership.
TYPES OF BULBS
Various types of bulbs are fitted to your
vehicle:
AGlass bulbs: clipped into position. Pull
to remove.BBayonet type bulbs: to remove this
type of bulb from its holder, press the
bulb and turn it counter-clockwise.
CTubular bulbs: release them from
their contacts to remove.
D-EHalogen bulbs: to remove the bulb,
release the clip holding the bulb in
place. Halogen bulbs must be han-
dled touching only the metal-
lic part. If the transparent bulb
is touched with the fingers, its
lighting intensity is reduced and life of
the bulb may be compromised. If
touched accidentally, rub the bulb with
a cloth moistened with alcohol and al-
low to dry.
Modifications or repairs to
the electrical system (elec-
tronic control units) carried out in-
correctly and without bearing the fea-
tures of the system in mind can cause
malfunctions with the risk of fire.
WARNING
Halogen bulbs contain pres-
surised gas which, if broken,
may cause small fragments of glass to
be projected outwards.
WARNING
fig. 18F0N0078m
157-188 Ducato GB 6-11-2007 10:32 Pagina 168
Page 172 of 282

171
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
MAIN BEAM HEADLIGHTS
To change the bulb, proceed as follows:
❒remove the protection cover A-fig.
20 turning it counterclockwise;
❒disconnect the electric connector A-
fig. 22;
❒release the bulb catch B-fig. 22;
❒remove the bulb C-fig. 22 and replace
it;
❒fit the new bulb, making the outlines
of the metallic part coincide with the
grooves on the reflector then, refit the
bulb holder catch Aand reconnect
the electrical connector B;
❒refit the protection cover A-fig. 20
turning it clockwise and check for
proper locking.DIRECTION INDICATORS
To change the bulb, proceed as follows:
❒turn the bulb holder A-fig. 23coun-
terclockwise and remove it;
❒remove the bulb pushing it gently and
turning it counterclockwise (“bayo-
net”);
❒replace the bulb;
❒refit the bulb holder, by turning it
clockwise and locking it properly.DIPPED BEAM HEADLIGHTS
With incandescent bulb
To change the bulb, proceed as follows:
❒remove the protection cover B-fig.
20turning it counterclockwise;
❒disconnect the electric connector A-
fig. 24;
❒release the bulb holder catch B-fig.
24;
❒remove the bulb C-fig. 24and replace
it;
❒fit the new bulb, making the outlines
of the metallic part coincide with the
grooves on the reflector then, refit the
bulb holder catch Band reconnect the
electrical connector A;
❒refit the protection cover turning it
clockwise and check for proper lock-
ing.
fig. 22F0N0083mfig. 23F0N0081mfig. 24F0N0084m
157-188 Ducato GB 6-11-2007 10:32 Pagina 171
Page 173 of 282

172
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
Side fig. 25 - 26
To change the bulb, proceed as follows:
❒move the mirror by hand to reach the
two fastening screws A;FRONT FOG LIGHTS
(where provided)
To change front fog lights A-fig. 27pro-
ceed as follows:
❒turn the steering wheel fully leftwards;
❒loosen the self-tapping screw and open
the lid on the front wheel box
❒remove the bayonet cap;
❒disconnect the connector;
❒release the bulb holder clip;
❒remove the bulb and change it;
❒fit the new bulb, making the outline
of the metallic section coincide with
the grooves on the headlight reflector,
refit the bulb holder clip and recon-
nect the electric connector;
❒refit the bayonet cap.
fig. 25F0N0169mfig. 27F0N0339mfig. 26F0N0170m
❒use the screwdriver provided to
loosen the screws and remove the
bulb holder unit releasing it from the
catches;
❒loosen the bulb turning it counter-
clockwise and change it B.
157-188 Ducato GB 6-11-2007 10:32 Pagina 172
Page 174 of 282

173
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
REAR LIGHT UNITS
fig. 28-29-30
The bulbs are arranged inside the light unit
as follows:
Abrake lights/taillights
Bdirection indicators
Creversing lights
Drear fog lights (on Heavy-Duty Van
versions, the reversing lights are built
into the bumpers, see “Heavy-Duty
Van rear fog lights).
fig. 28F0N0086m
To replace a bulb proceed as follows:
❒open the rear swing door and loosen
the two fastening screws A;
❒disconnect the central electric con-
nector B and pull the lens unit out-
wards;
❒loosen the screws using the screw-
driver provided Cand remove the
bulb holder;
❒remove the bulb to replace D, E, For
Gpushing it slightly and turning it
counterclockwise (“bayonet” clamp-
ing) and replace it;
❒refit the bulb holder and tighten the
screws C;
❒reconnect the electric connector B,
suitably refit the unit to the vehicle
body and then tighten the fastening
screws A.
fig. 30F0N0088mfig. 29F0N0087m
157-188 Ducato GB 6-11-2007 10:32 Pagina 173
Page 178 of 282

177
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
IF A FUSE BLOWS
GENERAL
The fuse is a protective device for the
electric system: it comes into action (i.e.
it cuts off) mainly due to a fault or im-
proper action on the system.
When a device does not work, check the
efficiency of its fuse: the conductor ele-
ment A-fig. 38must be intact. If not, re-
place the fuse with one of the same amp
rating (same colour).
Bundamaged fuse
Cfuse with damaged filament.
fig. 38F0N0094m
Never change a fuse with
another with a higher amp
rating, DANGER OF FIRE.
WARNING
Never replace a broken fuse
with anything other than a
new fuse.
If a general fuse (MEGA-
FUSE, MIDI-FUSE, MAXI-
FUSE) cuts in, do not attempt any re-
pair and contact Fiat Dealership. Be-
fore changing a fuse, check the igni-
tion key has been removed and that
all the other electric devices have
been turned off/disabled.
WARNING
If a fuse blows again, contact
a Fiat Dealership.
WARNING
157-188 Ducato GB 6-11-2007 10:32 Pagina 177
Page 194 of 282

193
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
40 80 120 160 200
●●●●●
●●●●●
●●●●●
●●●●●
●●●●●
●●●●●
●●
●●●●●
●●●●●
●●●●●
●●●●●
●●●●●
SERVICE SCHEDULE (100 Multijet)
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check electric system operation (headlights, direction indicators,
hazard lights, boot light, instrument panel warning lights, etc.)
Check windscreen washer/wiper operation, adjust nozzles
if required
Check windscreen blade position/wear
Check disk brake pad conditions and front and rear disk brake
pad wear indicator operation
Sight inspect conditions and soundness:
Sight inspect the conditions of: bodywork, underbody protection,
pipes and hoses (exhaust - fuel - brakes), Rubber parts (boots - sleeves -
bushes - etc.) - Brake and fuel system hoses
Sight inspect accessory drive belt conditions
Check and adjust handbrake lever stroke, if required
Check exhaust emissions/smoke
Check cleanness of locks and lever cleanness and lubrication
Change engine oil and oil filter
Change fuel filter
189-210 Ducato GB 6-11-2007 10:34 Pagina 193