steering FIAT DUCATO 2007 3.G User Guide
[x] Cancel search | Manufacturer: FIAT, Model Year: 2007, Model line: DUCATO, Model: FIAT DUCATO 2007 3.GPages: 282, PDF Size: 4.71 MB
Page 130 of 282

129
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
The driver / passenger front air bags are
not a replacement of but complementary
to the use of belts, which should always
be worn, as specified by law in Europe and
most non European countries.
At their maximum inflation, the front air
bags volume fills most of the space be-
tween driver and steering wheel and be-
tween dashboard and passenger.
In case of crash, a person not wearing the
seat belt moves forward and may come in-
to contact with the cushion while it is still
inflating. Under this circumstance the pro-
tection offered by the air bag is reduced.Front air bags may not be activated in the
following situations:
❒in collisions against highly deformable
objects not affecting the vehicle front
surface (e.g. bumper collision against
guard rail, heaps of gravel, etc.);
❒in case of wedging under other vehi-
cles or protective barriers (for exam-
ple under a truck or guard rail), the air
bag is not triggered as it offers no ad-
ditional protection compared with the
seat belts, consequently it would be
pointless. Therefore, failure to come
into action in the above circumstance
does not mean that the system is not
working properly.
fig. 16F0N0140mfig. 17F0N0133m
Do not apply stickers or other ob -
jects to the steering wheel or to the
air bag cover on the passenger’s
side or on the side roof lining. Nev -
er put objects (e.g. mobile phones)
on the dashboard on passenger side
since they could interfere with
proper air bag inflation and also
cause serious injury.
In minor crashes (for which the restraining
action of the seat belts is sufficient), the air
bags are not deployed. Also in this case it
is of vital importance to wear the seat belts
since in case of side crash they guarantee
proper positioning of the occupant and
prevent the occupants to be pitched out of
the vehicle in case of violent crashes.
113-132 Ducato GB 6-11-2007 9:59 Pagina 129
Page 131 of 282

DRIVER’S FRONT AIR BAG fig. 14
It consists of an instant-inflating cushion
contained in a special recess in the cen-
tre of the steering wheel.
130
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
PASSENGER’S FRONT
AIR BAG (where
provided) fig. 15
It consists of an instant-inflating cushion
contained into a special recess in the
dashboard, this cushion has a volume
bigger than that of the driver.
WARNING
WARNING
SERIOUS DANGER: With passen -
ger’s air bag active (ON), never
place child’s seats with
the cradle facing back -
wards since the air bag activation
could cause to the child serious
injuries, even mortal. In the case
of need, always deactivate the pas -
senger’s air bag when a child’s
seat is placed on the front seat. The
front passenger’s seat shall be ad -
justed in the most backward po -
sition to prevent any contact be -
tween child’s seat and dashboard.
Even if not compulsory by law,
you are recommended to reacti -
WARNING
soon as child transport is
no longer necessary.
WARNING
113-132 Ducato GB 6-11-2007 9:59 Pagina 130
Page 135 of 282

134
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
ENGINE
STARTING
The vehicle is fitted with an electronic en-
gine lock device: if the engine fails to start,
see the paragraph “The Fiat CODE sys-
tem” in section “Dashboard and controls”.
We recommend that during
the initial period you do not
drive to full vehicle perfor-
mance (e.g.: excessive accel-
eration, long journeys at top speed,
sharp braking, etc.).
When the engine is switched
off never leave the key into
the ignition switch to prevent
pointless current absorption
from draining the battery.
Running the engine in con-
fined areas is extremely dan-
gerous. The engine consumes oxygen
and produces carbon monoxide
which is a highly toxic and lethal gas.
WARNING
Remember that the servo-
brake and power steering
are not operational until the engine
has been started, therefore much ef-
fort than usual is required on the
brake pedal and steering wheel.
WARNING
STARTING PROCEDURE
Proceed as follows:
❒engage the handbrake;
❒put the gear lever into neutral;
❒turn the ignition key to MAR: the
warning lights
mand Yon the in-
strument panel will turn on;
❒wait for the warning lights Yand
mto turn off. The hotter the engine
is, the quicker this will happen;
❒press the clutch pedal down to the
floor without pressing the accelerator;
❒turn the ignition key to AVVas soon
as warning light
mturns off. If you
wait too long you will lose the bene-
fit of the work done by the glow plugs.
Release the key as soon as the engine
starts.
133-144 Ducato GB 6-11-2007 10:02 Pagina 134
Page 136 of 282

135
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
If the engine does not start at the first at-
tempt, return the ignition key to STOP
before repeating starting.
If, when the ignition key is at MAR, the in-
strument panel warning light
Yremains
lit together with warning light
mturn
the key to STOPand then back to MAR;
if the warning lights remain on, try with
the other keys provided with the vehicle.
IMPORTANT If the instrument panel
warning light
Ystays on glowing steadi-
ly, contact immediately Fiat Dealership.
IMPORTANT Never leave the ignition key
to MARwhen the engine is off.
The warning light
mwill
flash for 60 seconds at start-
up or during prolonged crank-
ing to indicate a fault in the
glow plug heating system. You can use
the vehicle as usual if the engine starts
but you should contact Fiat Dealership
as soon as possible.
HOW TO WARM UP THE
ENGINE AFTER IT HAS JUST
STARTED
Proceed as follows:
❒drive off slowly, letting the engine turn
at medium revs. Do not accelerate
abruptly;
❒do not drive at full performance for
the initial kilometres. Wait until the
coolant temperature gauge starts
moving.
Remember that the servo-
brake and power steering are
not operational until the en-
gine has been started, there-
fore much effort than usual is required
on the brake pedal and steering wheel.
Never bump start the engine
by pushing, towing or coast-
ing downhill as this could
cause fuel to flow into the
catalytic exhaust system and damage
it beyond repair.
STOPPING THE ENGINE
Turn the ignition to STOPwhile the en-
gine is idling.
IMPORTANT After a taxing drive, you
should allow the engine to “catch its
breath” before turning it off by letting it
idle to allow the temperature in the en-
gine compartment to fall.
A quick burst on the acceler-
ator before turning off the en-
gine serves absolutely no
practical purpose, it wastes
fuel and is damaging especially to tur-
bocharged engines.
133-144 Ducato GB 6-11-2007 10:02 Pagina 135
Page 146 of 282

145
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
GENERAL WARNINGS ..................................................... 146
LOW BRAKE FLUID............................................................ 146
HANDBRAKE ON................................................................ 146
AIR BAG FAILURE................................................................ 147
ENGINE COOLANT
HIGH TEMPERATURE......................................................... 147
LOW BATTERY CHARGE................................................. 148
LOW ENGINE OIL PRESSURE.......................................... 148
EXHAUSTED OIL ................................................................ 148
INCOMPLETE DOOR LOCKING.................................... 149
SEAT BELTS NOT FASTENED.......................................... 149
EBD SYSTEM FAILURE........................................................ 149
INJECTION SYSTEM FAILURE ......................................... 150
FRONT PASSENGER AIR BAG DEACTIVATED.......... 150
ABS SYSTEM FAILURE......................................................... 150
FUEL RESERVE....................................................................... 150
GLOW PLUG WARMING ................................................ 151
GLOW PLUG WARMING FAILURE............................... 151
WATER IN DIESEL FUEL FILTER .................................... 151
VEHICLE PROTECTION SYSTEM FAILURE
FIAT CODE ........................................................................... 151
EXTERNAL LIGHTS FAILURE........................................... 152
REAR FOGLIGHTS............................................................... 152
GENERIC FAILURE INDICATION ................................. 152
ESP - ASR SYSTEM FAILURE ............................................. 153
DIESEL PARTICULATE FILTER CLOGGED................... 153BRAKE PAD WEAR ............................................................ 153
HILL HOLDER FAILURE .................................................... 153
PARKING SENSOR FAILURE............................................ 154
SIDELIGHTS AND LOW BEAMS..................................... 154
FOLLOW ME HOME........................................................... 154
FRONT FOG LIGHTS.......................................................... 154
LEFT-HAND DIRECTION INDICATOR........................ 154
RIGHT-HAND DIRECTION INDICATOR.................... 155
CRUISE CONTROL ............................................................ 155
MAIN BEAM HEADLIGHTS............................................... 155
ASR SYSTEM ......................................................................... 155
POWER STEERING FAILURE............................................ 155
POSSIBLE PRESENCE OF ICE ON THE ROAD ........... 156
LIMITED RANGE ................................................................. 156
SPEED LIMIT EXCEEDED .................................................. 156
SCHEDULED SERVICING.................................................. 156
SELF-LEVELLING SUSPENSIONS FAILURE.................... 156
AUTOMATIC TRANSMISSION FAILURE/
MAX. GEARBOX OIL TEMPERATURE........................... 156
WW W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E
S S
145-156 Ducato GB 6-11-2007 10:28 Pagina 145
Page 156 of 282

155
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
CRUISE CONTROL
(where provided) (green)
Turning the ignition key to
MARthe warning light will turn on but
it should go off after a few seconds.
The instrument panel warning light turns
on when turning the knurled ring of the
Cruise Control to ON.
On certain versions the dedicated mes-
sage is displayed.
Ü
MAIN BEAMS (blue)
The warning light turns on
when the main beams are
turned on.
1
RIGHT-HAND
DIRECTION
INDICATOR (green -
intermittent)
The warning light turns on when the di-
rection indicator control lever is moved
upwards or, together with the left indica-
tor, when the hazard warning light button
is pressed.
D
ASR SYSTEM
(where provided)
(amber)
Turning the ignition key to
MAR, the warning light turns on but it
should go off after few seconds. The led
on the ASR button turns on when the sys-
tem is switched off. The warning light
flashes when the ASR system cuts in to
alert the driver that the system is adapt-
ing to the road surface grip conditions.
The turning on of the warning light to-
gether with the message on the display
and the buzzer, also indicates a failure of
the ASR system. In this case contact Fiat
Dealership as soon as possible.
Messages are displayed when the ASR
function is activated/deactivated manual-
ly (see “ASR system” in section “Dash-
board and controls”).
In versions fitted with ASR system only, at
deactivation (ASR OFF) the warning light
will always stay on.
V
POWER STEERING
FAILURE (red)
Turning the ignition key to
MARthe warning light on the di-
al turns on, but it should go off after few
seconds.
If the warning light stays on together with
the message on the display and the buzzer,
you will not have steering assistance and
the effort on the steering wheel will be in-
creased, steering is however possible.
Contact Fiat Dealership.
g
145-156 Ducato GB 6-11-2007 10:28 Pagina 155
Page 160 of 282

159
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
IMPORTANT Do not directly connect the
negative terminals of the two batteries:
sparks could ignite the flammable gas from
the battery. If the other battery is fitted in
another vehicle, prevent accidental con-
tacts between the metal parts of the two
vehicles.
BUMP STARTING
Never bump start the engine (by pushing,
towing, or coasting downhill) as this could
cause fuel to flow into the catalytic ex-
haust system and damage it beyond repair.
IMPORTANT Remember that the brake
booster and the power steering system
are not operating until the engine is start-
ed, a greater effort will therefore be re-
quired to press the brake pedal or turn
the steering wheel.IF A TYRE
IS PUNCTURED
GENERAL INSTRUCTIONS
Wheel changing and correct use of the
jack and spare wheel call for some pre-
cautions as listed below.
Alert other drivers that the
vehicle is stationary in com-
pliance with the regulations in force:
hazard warning lights, warning trian-
gle etc. Any passengers on board
should leave the vehicle, especially if
it is heavily laden. Passengers should
stay away from oncoming traffic
while the wheel is being changed on.
Pull the handbrake.
WARNING
The spare wheel is specific to
your vehicle, do not use it on
other models, or use the spare wheel
of other models on your vehicle.
Wheel bolts are specific to your vehi-
cle: do not use them on other models
and do not use bolts of other models.
WARNING
Have the punctured wheel
repaired and refitted as soon
as possible. Do not grease the threads
of bolts before installing them: they
might slip out.
WARNING
157-188 Ducato GB 6-11-2007 10:32 Pagina 159
Page 173 of 282

172
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
Side fig. 25 - 26
To change the bulb, proceed as follows:
❒move the mirror by hand to reach the
two fastening screws A;FRONT FOG LIGHTS
(where provided)
To change front fog lights A-fig. 27pro-
ceed as follows:
❒turn the steering wheel fully leftwards;
❒loosen the self-tapping screw and open
the lid on the front wheel box
❒remove the bayonet cap;
❒disconnect the connector;
❒release the bulb holder clip;
❒remove the bulb and change it;
❒fit the new bulb, making the outline
of the metallic section coincide with
the grooves on the headlight reflector,
refit the bulb holder clip and recon-
nect the electric connector;
❒refit the bayonet cap.
fig. 25F0N0169mfig. 27F0N0339mfig. 26F0N0170m
❒use the screwdriver provided to
loosen the screws and remove the
bulb holder unit releasing it from the
catches;
❒loosen the bulb turning it counter-
clockwise and change it B.
157-188 Ducato GB 6-11-2007 10:32 Pagina 172
Page 187 of 282

186
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 45F0N0340m
JACKING THE
VEHICLE
If the vehicle is to be lifted, go to a Fiat
Dealership which is equipped with the arm
hoist or workshop lift.
Jack up the vehicle only by positioning the
jack arms or the shop jack in the points
shown in the figure.
TOWING THE VEHICLE
The vehicle has two eyes for anchoring the
towing device.
When towing, remember that
without the help of the brake
booster and power steering, a greater
effort is required on the pedal and
steering wheel. Do not use flexible ca-
bles for towing and avoid jerks. During
towing operations make sure that fas-
tening the joint to the vehicle does not
damage the components in contact
with it. When towing the vehicle, you
must comply with the specific traffic
regulations regarding the tow ring and
how to tow on the road.
WARNING
157-188 Ducato GB 6-11-2007 10:32 Pagina 186
Page 188 of 282

187
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 46F0N0134m
Do not start the engine
when towing the vehicle.
WARNING
Before starting to tow, disen-
gage the steering lock (see
paragraph “Ignition device” in section
“Dashboard and controls”). When
towing, remember that without the
help of the brake booster and power
steering, a greater effort is required on
the pedal and steering wheel. Do not
use flexible cables for towing and
avoid jerks. During towing operations
make sure that fastening the joint to
the vehicle does not damage the com-
ponents in contact with it. When tow-
ing the vehicle, you must comply with
the specific traffic regulations regard-
ing the tow ring and how to tow on the
road.
WARNING
fig. 47F0N0135m
fig. 48F0N0136m
Front ring is housed in the tool compart-
ment under the front passenger’s seat.
To use it proceed as follows:
❒Open lid Aand remove it as shown in
fig. 46;
❒turn the knob Bcounterclockwise and
remove it fig. 46 to extract the com-
partment fig. 47;
157-188 Ducato GB 6-11-2007 10:32 Pagina 187