Control panel FIAT DUCATO 2008 3.G Service Manual

158
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
ENGINE
STARTING
EMERGENCY START-UP
If the instrument panel warning light
Yturns on glowing steadily, contact im-
mediately Fiat Dealership.
JUMP STARTING fig. 1-2
If the battery is flat, it is possible to start
the engine using an auxiliary battery with
the same capacity or a little higher than
the flat one.
Contact Fiat Dealership to have the bat-
tery checked/replaced.Proceed as follows:
❒lift the lid Ato connect to the battery
positive terminal fig. 1.
❒connect positive terminals (+near
the terminal) of the two batteries
with a jump lead;
❒connect with a second cable the nega-
tive terminal (–) of the auxiliary battery
to the ground point as shown in fig. 2;
❒start the engine;
❒when the engine has been started, re-
move the leads reversing the order
above.
If after a few attempts the engine does not
start, do not insist but contact the near-
est Fiat Dealership.
fig. 1F0N0075m
The starting procedure must
be carried out by qualified
personnel because incorrect opera-
tions may cause electrical discharge of
considerable intensity. The liquid con-
tained in the battery is poisonous and
corrosive. Avoid contact with the skin
and eyes. Keep naked flames and light-
ed cigarettes away from the battery
and do not cause sparks.
WARNING
fig. 2F0N0076m

163
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
QUICK TYRE REPAIR
KIT - Automatic
FIX & GO
The automatic Fix & Go quick tyre repair
kit is located in the front part of the pas-
senger compartment and includes:
❒a canister A containing sealant liquid
and fitted with:
- a transparent filler pipe B;
- a black pressure renewal pipe E;
– an adhesive label Cwith the words
“max. 80 km/h”, to be placed in a
position clearly visible by the driver
(on the instrument panel) after the
tyre has been repaired;
❒information leaflet (see fig. 11), for
quick reference for the correct use of
the quick repair kit and later handed
over to the staff who will have to man-
age the tyre dealt with;
❒a compressor D- Fig. 10complete
with pressure gauge and connectors;
❒adapters for inflating various elements;
❒protective gloves.
– introduce the wheel removal wrench on
the bolt fig. 5and turn it clockwise to
allow the spare wheel to be raised.
❒Check that it is correctly positioned in
the dedicated housing under the floor
pan (the lifting system has an end of
travel clutch which, if incorrectly po-
sitioned, will be unsafe).
❒place the removal spanner back in the
tool box;
❒place the tool box in its housing under the
passenger seat.
Each time the spare wheel is
moved, check that it is cor-
rectly positioned in its housing under the
floor. If it is not correctly positioned, this
could adversely affect safety.
WARNING
fig. 9bF0N0223mfig. 9cF0N0251m
fig. 9dF0N0371m

174
WARNING
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SPECIFICATIONS
IINDEX
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SAFETY
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CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 30aF0N0239mfig. 30bF0N0241mfig. 30cF0N0242m
fig. 30dF0N0243m
On truck and chassis-cab versions:
❒unscrew the four bolts H-fig. 30a and
replace the bulbs:
I: reversing light bulb (left side); revers-
ing light bulb (right side);
L: bulb for side light;
M: bulb for brake light;
N: bulb for turn signal.REAR FOG LIGHTS
(Heavy-Duty Van)
To replace a bulb, proceed as follows:
❒take up position to the rear of the side
bumper;
❒unscrew lower fastening Abetween
the central and side bumper fig. 30b;
❒after removing the tail-light, unscrew
upper fastening B-fig. 30b;
❒unscrew both fastenings Con the rear
side-hinged door side and open the
door slightly fig. 30c;
❒unscrew the three side fastenings D
on the side panel side, which are ac-
cessible after removing the side
moulding fig. 30c. To remove the
moulding, unscrew the three lower
self-tapping bolts and carefully remove
the spring clips to avoid breaking
them. If one or more spring clips
break, they must be replaced;
❒remove the bulb holder unit;
❒turn bulb holder Eanticlockwise (1/8
turn), remove the bayonet bulb by
pressing in slightly and turning anti-
clockwise, then replace fig. 30d.

181
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
FUSE SUMMARY TABLE
Fuse box on dashboard
USERSFUSE AMPERE
Right dipped beam headlight F12 7.5
Left dipped beam headlight, Headlight aiming device F13 7.5
Engine compartment fuse box relay, dashboard fuse box relay (+key) F31 7.5
Minibus internal lights (emergency) F32 10
Rear current outlet F33 15
AbsentF34 –
Reversing lights, sevotronic control unit, Water in diesel fuel filter sensor, (+key) F35 7.5
Central door locking (+ battery) F36 15
Brake lights (main), Third brake light, Instrument panel (+key) F37 7.5
Dashboard control unit relay (+ battery) F38 10
EOBD socket, Sound System, A/C control, Alarm, Chronotachograph,
Webasto timer (+battery) F39 10
Left-hand heated window, Driver’s mirror defroster F40 15
Right-hand heated window, Passenger’s mirror defroster F41 15
ABS, ASR, ESP, Brake light control (secondary) (+key) F42 7.5
Windscreen wiper (+key) F43 30
Cigar lighter, Front current outlet F44 20

182
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
USERSFUSE AMPERE
Control on driver’s door, Controls on passenger’s door F45 7.5
AbsentF46 –
Driver’s power window F47 20
Passenger’s power window F48 20
Sound System, Driver’s power window, Dashboard controls,
Alarm control unit, Rain sensor (+key) F49 7.5
Airbag (+key)F50 7.5
A/C control, Cruise control, Chronotachograph (+key) F51 7.5
Optional fuse box relay F52 7.5
Instrument panel, Rear fog lights (+battery) F53 7.5

191
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
45 90 135 180 225
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SERVICE SCHEDULE (120 Multijet - 130 Multijet - 160 Multijet)
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction
indicators, hazard lights, boot lights, instrument panel warning lights, etc.)
Check windscreen wiper/washer operation and adjust
nozzles, if required
Check windscreen blade position/wear
Check disk brake pad conditions and wear and front and rear disk brake
pad wear indicator operation
Sight inspect conditions and soundness:
Sight inspect the conditions of: bodywork, underbody protection, pipes
and hoses (exhaust - fuel - brakes) - Rubber parts (boots - sleeves -
bushes, etc.) - Brake and fuel system hoses
Sight inspect accessory drive belt conditions/tension
(excluding engines provided with automatic tighteners)
Check and adjust handbrake lever stroke, if required
Check exhaust emissions/smoke
Check cleanness of locks and lever cleanness and lubrication
Change engine oil and oil filter

193
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
40 80 120 160 200
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SERVICE SCHEDULE (100 Multijet)
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check electric system operation (headlights, direction indicators,
hazard lights, boot light, instrument panel warning lights, etc.)
Check windscreen washer/wiper operation, adjust nozzles
if required
Check windscreen blade position/wear
Check disk brake pad conditions and front and rear disk brake
pad wear indicator operation
Sight inspect conditions and soundness:
Sight inspect the conditions of: bodywork, underbody protection,
pipes and hoses (exhaust - fuel - brakes), Rubber parts (boots - sleeves -
bushes - etc.) - Brake and fuel system hoses
Sight inspect accessory drive belt conditions
Check and adjust handbrake lever stroke, if required
Check exhaust emissions/smoke
Check cleanness of locks and lever cleanness and lubrication
Change engine oil and oil filter
Change fuel filter

210
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEICHLE
MAINTENANCE
Fabric upholstery of your Fiat
Ducato is purpose-made to
withstand common wear re-
sulting from normal use of the
vehicle. It is however absolutely neces-
sary to prevent hard and/or prolonged
scratching/scraping caused by clothing
accessories like metallic buckles, studs,
“Velcro” fixings, etc. that stressing lo-
cally the fabric could break yarns and
damage the upholstery as a conse-
quence.
INTERIOR PLASTIC PARTS CLEANING SEATS AND FABRIC
AND VELVET PARTS
Use a soft brush or vacuum cleaner to re-
move dust. Velvet is cleaned better if the
brush is moistened.
Rub the seats with a sponge moistened
with a solution of water and neutral de-
tergent.Never use flammable prod-
ucts like oil ether or rectified
petrol for cleaning vehicle interiors.
Electrostatic discharges generated by
rubbing during cleaning operations
could cause fire.
WARNING
Do not keep aerosol cans in
the vehicle: they might ex-
plode. Aerosol cans must never be ex-
posed to a temperature above 50° C.
The temperature inside the vehicle
exposed to the sun may go well be-
yond that figure.
WARNING
INTERIORS
Periodically check that water is not trapped
under the mats (due to water dripping off
shoes, umbrellas, etc.) which could cause
oxidisation of the sheet metal.STEERING WHEEL/GEAR LEVER
KNOB WITH GENUINE
LEATHER COVERING
These components shall only be cleaned
with water and neutral soap.
Never use spirit or alcohol-based prod-
ucts.
Before using special products for clean-
ing interiors, read carefully label instruc-
tions and indications to make sure they
are free from spirit and/or alcohol-based
substances.
If when cleaning the windscreen with spe-
cial glass products, some drops fall on the
leather covering of the steering wheel/gear
lever knob remove them immediately and
then clean with water and neutral soap.
IMPORTANT Take the utmost care when
engaging the steering lock to prevent
scratching the leather covering.
For routine cleaning of interior plastic parts
use a soft cloth moistened with water and
neutral soap. Remove grease or persisting
stains using appropriate solvent-free prod-
ucts designed to preserve appearance and
colour of plastic components.
IMPORTANT Never use spirit or petro-
leum to clean the instrument panel.

230
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
120 Multijet
1860 ÷ 1925
1075 ÷ 1140
1630
1650
3000
2500
750
100
150160 Multijet
1910 ÷ 1975
1025 ÷ 1090
1630
1650
3000
2500
750
100
150 100 Multijet
1845 ÷ 1910
1090 ÷ 1155
1630
1650
3000
2000
750
100
150
VAN WEIGHTS
Weights (kg)Versions 3,000 kg capacity (***)
Weight empty (including fluids,
90% fuel in the tank and no optional)
Payload (*) including the driver:
Maximum admitted loads (**)
– front axle:
– rear axle:
– total:
Towable loads
– trailer with brakes:
– trailer without brakes:
Maximum load on tow hitch
(trailer with brakes):
Max. roof load
(uniformly distributed)
(*) If special equipment is fitted (tow hitch, etc.), the unladen vehicle weight increases, thus reducing the specified payload.
(**) Loads not to be exceeded. The driver is responsible for arranging the loads so that they comply with these limits.
(***) The figures given refer to panelled and glazed vans with medium and short wheelbase, both high and low sided.

231
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
120 Multijet
1860 ÷ 2000
1300 ÷ 1440
1750
1900
3300
2500
750
100
150160 Multijet
1910 ÷ 2050
1250 ÷ 1390
1750
1900
3300
2500
750
100
150 100 Multijet
1845 ÷ 1985
1315 ÷ 1455
1750
1900
3300
2000
750
100
150
VAN WEIGHTS
Weights (kg)Versions 3,300 kg capacity (***)
Weight empty (including fluids,
90% fuel in the tank and no optional)
Payload (*) including the driver:
Maximum admitted loads (**)
– front axle:
– rear axle:
– total:
Towable loads
– trailer with brakes:
– trailer without brakes:
Maximum load on tow hitch
(trailer with brakes):
Max. roof load
(uniformly distributed)
(*) If special equipment is fitted (tow hitch, etc.), the unladen vehicle weight increases, thus reducing the specified payload.
(**) Loads not to be exceeded. The driver is responsible for arranging the loads so that they comply with these limits.
(***) The figures given refer to panelled and glazed vans with medium and short wheelbase, both high and low sided.