seat FIAT DUCATO 2008 3.G Service Manual

160
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
To change a wheel proceed
as follows:
❒stop the vehicle in a position where
it does not present a danger for on-
coming traffic and where you can
change the wheel safely. The ground
must be flat and compact;
❒turn the engine off and apply the hand-
brake;
❒engage first gear or reverse;
❒wear a high visibility safety jacket
(compulsory by law in certain coun-
tries) before getting out of the vehicle;
❒indicate that the vehicle has broken
down using the devices required by
the law of the country (e.g. warning
triangle, hazard lights etc.);
❒take the extension and the wrench
from the tool kit under the passenger
seat (see “Compartment under front
passenger seat” in the “Dashboard and
Controls” section);
The jack may only be used to
change wheels which come
with the vehicle or from other vehi-
cles of the same model. Never use the
jack for other purposes, such as lift-
ing other models of vehicle. Never use
the jack to carry out repairs under the
vehicle. Incorrect positioning of the
jack may cause the lifted vehicle to
fall. Do not use the jack for loads
higher than those shown on the label.
WARNING
Never tamper with the in-
flation valve. Never intro-
duce tools of any kind between the
rim and the tyre. Check the tyre and
spare wheel pressure regularly refer-
ring to the values shown in the “Tech-
nical Specifications” chapter.
WARNING
Important notes:
❒the jack weighs 4.5 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired: replace
with an original spare part if damaged;
❒no tool other than the cranking device
may be fitted on the jack.
fig. 3F0N0193m
No tools other than the
crank provided should be
used with the spare wheel lifting de-
vice; it should be operated by hand,
only.
WARNING

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WARNING
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VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
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SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
QUICK TYRE REPAIR
KIT - Automatic
FIX & GO
The automatic Fix & Go quick tyre repair
kit is located in the front part of the pas-
senger compartment and includes:
❒a canister A containing sealant liquid
and fitted with:
- a transparent filler pipe B;
- a black pressure renewal pipe E;
– an adhesive label Cwith the words
“max. 80 km/h”, to be placed in a
position clearly visible by the driver
(on the instrument panel) after the
tyre has been repaired;
❒information leaflet (see fig. 11), for
quick reference for the correct use of
the quick repair kit and later handed
over to the staff who will have to man-
age the tyre dealt with;
❒a compressor D- Fig. 10complete
with pressure gauge and connectors;
❒adapters for inflating various elements;
❒protective gloves.
– introduce the wheel removal wrench on
the bolt fig. 5and turn it clockwise to
allow the spare wheel to be raised.
❒Check that it is correctly positioned in
the dedicated housing under the floor
pan (the lifting system has an end of
travel clutch which, if incorrectly po-
sitioned, will be unsafe).
❒place the removal spanner back in the
tool box;
❒place the tool box in its housing under the
passenger seat.
Each time the spare wheel is
moved, check that it is cor-
rectly positioned in its housing under the
floor. If it is not correctly positioned, this
could adversely affect safety.
WARNING
fig. 9bF0N0223mfig. 9cF0N0251m
fig. 9dF0N0371m

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WARNING
LIGHTS AND
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VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
❒drive with the utmost care to the
nearest Fiat Dealership.
FOR CHECKING AND
RESTORING PRESSURE ONLY
The compressor may also be used for
restoring pressure only.
❒Engage the handbrake
❒Undo the cap for the tyre valve, extract
the black pipe and tighten the ring nut
on the tyre valve.
❒Insert the pin in the nearest 12V cur-
rent socket and start the engine.
❒Rotate the selector clockwise to the
pressure renewal position.
❒Activate the kit by pressing the
on/off switch. Inflate the tyre to the
pressure specified in the “Inflation
pressure” paragraph, in the
“Technical Data” chapter.
NOTE If the tyre has to be deflated,
press the dedicated button Billustrated
in fig. 16.
For a more accurate reading, it is advis-
able to check the pressure reading on the
pressure gauge with the compressor off
and without moving the centre selector
from the repair position.CANISTER REPLACEMENT
PROCEDURE
To replace the canister, proceed as fol-
lows:
❒push button A-fig. 17to release the
replacement part;
❒fit the new cansiter and press until it
is automatically engaged.
❒fit the new cylinder and turn it
clockwise;
❒fit connection Aand connect tube
Binto its seat.
Remember to inform the
workshop that the tyre has
been treated with a quick repair kit.
Hand the leaflet over to the staff
who will be dealing the the tyre
treated using the tyre repair kit.
WARNING
If different tyres from the
ones supplied with the vehi-
cle are used, the repair cannot be
carried out. If the tyres are being
changed, it is advisable to used ones
approved by the manufacturer.
Consult a Fiat Dealership.
WARNING
fig. 16
B
F0N0830m
fig. 17F0N0829m
fig. 15F0N0828m

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WARNING
LIGHTS AND
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VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
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SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
USERSFUSE AMPERE
Fuel pump F21 15
E.i. system (primary services) F22 20
ABS solenoid valves F23 30
Automatic transmission 8 (+key) F24 15
Front fog lightsF30 15
Right central post optional fuse box
USERSFUSE AMPERE
AbsentF54 –
Heated seatsF55 15
Rear passenger’s current outlet F56 15
Additional heater under seat F57 10
SidelightsF58 10
Self-levelling suspensions (+battery) F59 7.5
AbsentF60 –
AbsentF61 –
AbsentF62 –
Passenger’s additional heater control F63 10
AbsentF64 –
Passenger’s additional heater fan F65 30

187
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 46F0N0134m
Do not start the engine
when towing the vehicle.
WARNING
Before starting to tow, disen-
gage the steering lock (see
paragraph “Ignition device” in section
“Dashboard and controls”). When
towing, remember that without the
help of the brake booster and power
steering, a greater effort is required on
the pedal and steering wheel. Do not
use flexible cables for towing and
avoid jerks. During towing operations
make sure that fastening the joint to
the vehicle does not damage the com-
ponents in contact with it. When tow-
ing the vehicle, you must comply with
the specific traffic regulations regard-
ing the tow ring and how to tow on the
road.
WARNING
fig. 47F0N0135m
fig. 48F0N0136m
Front ring is housed in the tool compart-
ment under the front passenger’s seat.
To use it proceed as follows:
❒Open lid Aand remove it as shown in
fig. 46;
❒turn the knob Bcounterclockwise and
remove it fig. 46 to extract the com-
partment fig. 47;

210
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEICHLE
MAINTENANCE
Fabric upholstery of your Fiat
Ducato is purpose-made to
withstand common wear re-
sulting from normal use of the
vehicle. It is however absolutely neces-
sary to prevent hard and/or prolonged
scratching/scraping caused by clothing
accessories like metallic buckles, studs,
“Velcro” fixings, etc. that stressing lo-
cally the fabric could break yarns and
damage the upholstery as a conse-
quence.
INTERIOR PLASTIC PARTS CLEANING SEATS AND FABRIC
AND VELVET PARTS
Use a soft brush or vacuum cleaner to re-
move dust. Velvet is cleaned better if the
brush is moistened.
Rub the seats with a sponge moistened
with a solution of water and neutral de-
tergent.Never use flammable prod-
ucts like oil ether or rectified
petrol for cleaning vehicle interiors.
Electrostatic discharges generated by
rubbing during cleaning operations
could cause fire.
WARNING
Do not keep aerosol cans in
the vehicle: they might ex-
plode. Aerosol cans must never be ex-
posed to a temperature above 50° C.
The temperature inside the vehicle
exposed to the sun may go well be-
yond that figure.
WARNING
INTERIORS
Periodically check that water is not trapped
under the mats (due to water dripping off
shoes, umbrellas, etc.) which could cause
oxidisation of the sheet metal.STEERING WHEEL/GEAR LEVER
KNOB WITH GENUINE
LEATHER COVERING
These components shall only be cleaned
with water and neutral soap.
Never use spirit or alcohol-based prod-
ucts.
Before using special products for clean-
ing interiors, read carefully label instruc-
tions and indications to make sure they
are free from spirit and/or alcohol-based
substances.
If when cleaning the windscreen with spe-
cial glass products, some drops fall on the
leather covering of the steering wheel/gear
lever knob remove them immediately and
then clean with water and neutral soap.
IMPORTANT Take the utmost care when
engaging the steering lock to prevent
scratching the leather covering.
For routine cleaning of interior plastic parts
use a soft cloth moistened with water and
neutral soap. Remove grease or persisting
stains using appropriate solvent-free prod-
ucts designed to preserve appearance and
colour of plastic components.
IMPORTANT Never use spirit or petro-
leum to clean the instrument panel.

215
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
CAPACITY
A3,000 kg
B3,300 kg
C3,500 kg LIGHT
D3,500 kg HEAVY
E4,005 kg
ENGINES
A100 Multijet
C120 Multijet
D160 Multijet
E130 Multijet
TRANSMISSION
MMechanical gearbox
AAutomatic gearbox
BODYWORK
AChassis-cab chassisGLong cab body
BChassis without cabHLong cab chassis
CChassis-cab floorMMinibus
DBodyPPanorama
ESchoolbus for primary schoolRMixed 6/9 seats
LSchoolbus for secondary schoolUChassis without cab “Floor”
FVan
WHEELBASE
AShort wheelbase
BMedium wheelbase
CLong wheelbase
DMedium long wheelbase

261
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
CAPACITIES
Fuel tank: litresincluding a reserve of:litres
Engine cooling
system: litres
Engine sump: litres
Engine sump and filter: litres
Gearbox/
differential casing: litres
Hydraulic brake circuit:
ABS: litres
ASR/ESP: litres
Hydraulic power steeringlitres
Windscreen and rear window
fluid reservoir: litres
with headlight washer: litres
(*) For all versions it is possible to request 120 litre tank.
On “Free time” versions it is possible to request 60 litre tank.
(▼) With Webasto: 11.15 litres
Heater under the seat 600cc: 11.6 litres
Rear heater 900cc: 11.9 litresRecommended fuels and
genuine lubricants
Diesel fuel for motor vehicles
(EN590 Specification)
Mixture of 50% water and
PARAFLU UP
SELENIA WR
TUTELA CAR EXPERYA (❏)
TUTELA CAR MATRYX (■)
TUTELA TOP 4
TUTELA CAR GI/E
Mixture of water and
TUTELA PROFESSIONAL
SC 35 120
Multijet
90 (*)
10/12
11 (▼)
5.9
6.5
2,7 (❏)
Gearbox MLGU
2,9 (■)
Gearbox M38
0.6
0.62
1.5
5.5
5.5130
Multijet
90 (*)
10/12
11 (▼)
5.9
6.5
2.7 (❏)
0.6
0.62
1.5
5.5
5.5160
Multijet
90 (*)
10/12
11 (▼)
8.6
9.7
2.9
(■)
0.6
0.62
1.5
5.5
5.5 100
Multijet
90 (*)
10/12
11 (▼)
5.88
6.38
2.4 (❏)
0.6
0.62
1.5
5.5
5.5

272
WARNING
LIGHTS AND
MESSAGES
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Oddment compartment under
the front passenger's seat ............... 86
Oddment compartments .................. 85
Operation at low temperatures ...... 110
Paint ..................................................... 208
Parking .................................................. 136
Parking sensors ................................... 107
Performance ........................................ 229
Plates
– body paint....................................... 213
– identification data.......................... 212
Pollen filter............................................ 202
Power steering fluid level................... 201
Power windows
– controls .......................................... 97
Pretensioners........................................ 116
Protecting the environment ............. 112
Radio-controlled remote control
– government type-approval.......... 266
Radio transmitters and cellular
telephones.......................................... 110
Rain sensor .......................................... 78
Reading/writing desk........................... 88
Rear ceiling lights– bulb replacement .......................... 176
– control............................................. 82
Rear double door................................ 96
Rear fog lights
– bulb replacement .......................... 173
– control button .............................. 83
Rearview camera .............................40-89
Rearview mirrors................................. 45
– door mirrors ................................. 45
– driving mirror ................................ 45
– electric ............................................ 46
Refrigerated compartment................ 85
Refuelling .............................................. 111
Rev counter ......................................... 18
Reversing light ..................................... 173
Rims
– understanding rim marking.......... 220
Roof rack/ski rack................................ 100
Safety devices...................................... 113
Seat adjustment ................................... 37
Seat belts............................................... 114
– general warnings ........................... 117
– load limiters.................................... 116
– maintenance .................................. 109 Interiors ................................................ 209
Isofix....................................................... 124
Jacking the vehicle .............................. 186
Key with remote control ................ 9
Key without remote control ........... 11
Levels
– brake fluid ...................................... 200
– engine coolant ............................... 199
– engine oil ........................................ 198
– power steering fluid ..................... 201
– windscreen/rear window/
headlight washer............................ 200
Load limiters ........................................ 116
Main beam headlights
– bulb replacement .......................... 171
– control ............................................ 75
– flashing ............................................ 75
Manual climate control system ......... 51
Mobile footboard................................. 95
Multifunction display .......................... 26
Multimeter ........................................... 91
Number plate light ............................ 175

273
WARNING
LIGHTS AND
MESSAGES
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Steering column lock ......................... 15
Steering wheel adjustment ............... 44
Storing the vehicle .............................. 144
Sun visors ............................................. 88
Supplementary heater......................... 55
Suspensions .......................................... 218
Symbols ................................................. 7
Technical specifications..................... 211
Third brake light ................................. 175
Tips on loading..................................... 137
Top speeds ........................................... 229
Towing a trailer
– tow hitch installation ................... 140
Towing the vehicle ............................. 186
Transmission ........................................ 217
Tyre pressure ...................................... 222
Tyres
– changing .......................................... 159
– snow tyres ..................................... 143
– standard .......................................... 221
– understanding tyre marking ........ 219
Under-seat basket.............................. 41
Using the manual gearbox ................ 137
Vehicle inactivity................................. 144
Vehicle maintenance........................... 189
– heavy-duty....................................... 195
– routine maintenance..................... 195
– scheduled service ......................... 190
– Service Schedule ....................191-193
Ventilation ............................................ 47
Warning lights and messages .......... 145
Weights ................................................ 230
Wheel geometry.................................. 219
Wheel replacement ........................... 159
Wheels
– changing .......................................... 159
Window washing................................. 77
Windows (cleaning)............................ 209
Windscreen washer
– control ............................................ 77
– fluid level ........................................ 200
Windscreen wipers
– blades .............................................. 207
– control ............................................ 77
– nozzles ............................................ 207
Windscreen/rear window/
headlight washer fluid level ............. 200
Writing/reading desk........................... 88 – pretensioners .........................100-116
– use ..............................................98-114
Seats
– adjustment....................................... 37
– cleaning ........................................... 210
S.B.R. system......................................... 115
Self-standing supplementary heater ... 66
Side sliding door................................... 95
Side/taillights
– control ............................................ 74
– front bulb replacement................. 170
– rear bulb replacement.................. 173
– changing side bulb.......................... 175
Sliding side window............................. 95
Smart washing ..................................... 77
Snow chains ......................................... 143
Sound system ...................................... 108
Speed block........................................... 92
Starting the engine............................... 134
– bump starting ................................ 159
– diesel engines ................................ 134
– emergency start-up ...................... 158
– ignition switch ............................... 15
– jump starting .................................. 158
– stopping the engine ...................... 135
– warming up the engine ................ 135