power steering FIAT DUCATO 2008 3.G Owners Manual

4
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLSDASHBOARD (LEFT HAND DRIVE VERSION) ......... 5
DASHBOARD (RIGHT HAND DRIVE VERSION) ...... 6
SYMBOLS ............................................................................... 7
THE FIAT CODE SYSTEM.................................................. 7
THE KEYS .............................................................................. 8
ELECTRONIC ALARM........................................................ 13
IGNITION DEVICE.............................................................. 15
INSTRUMENT PANEL (LEFT HAND DRIVE VERSION) 16
INSTRUMENT PANEL (RIGHT HAND DRIVE VERSION) 17
INSTRUMENTS..................................................................... 18
DIGITAL DISPLAY ............................................................... 21
MULTIFUNCTION DISPLAY ............................................ 26
TRIP COMPUTER ................................................................ 35
FRONT SEATS ..................................................................... 37
HEAD RESTRAINTS............................................................. 43
STEERING WHEEL .............................................................. 44
REARVIEW MIRRORS......................................................... 45
HEATING AND VENTILATION...................................... 47
MANUAL CLIMATE CONTROL SYSTEM .................... 51
AUTOMATIC CLIMATE CONTROL SYSTEM ............. 55
SUPPLEMENTARY HEATER ............................................. 65
SELF-STANDING SUPPLEMENTARY HEATER............ 66
SUPPLEMENTARY REAR HEATER.................................. 72SUPPLEMENTARY REAR AIR CONDITIONER........... 73
EXTERNAL LIGHTS............................................................. 74
WINDOW WASHING....................................................... 77
CRUISE CONTROL ............................................................ 79
CEILING LIGHTS ................................................................. 81
CONTROLS .......................................................................... 82
POWER SUPPLY AND FUEL CUT-OFF SWITCH ...... 84
INTERIOR FITTINGS........................................................... 85
MULTIMETER......................................................................... 91
SPEED BLOCK....................................................................... 92
DOORS .................................................................................. 92
POWER WINDOWS/WINDOW WINDERS .............. 97
BONNET................................................................................. 98
ROOF RACK/SKI RACK .................................................... 100
HEADLIGHTS........................................................................ 101
ABS SYSTEM ......................................................................... 102
ESP SYSTEM .......................................................................... 103
EOBD SYSTEM ..................................................................... 106
PARKING SENSORS ........................................................... 107
SOUND SYSTEM.................................................................. 108
ACCESSORIES PURCHASED BY THE OWNER .......... 109
AT THE FILLING STATION ............................................. 110
PROTECTING THE ENVIRONMENT............................. 112
DIESEL PARTICULATE FILTER (DPF) ............................. 112
DD D
A A
S S
H H
B B
O O
A A
R R
D D
A A
N N
D D
C C
O O
N N
T T
R R
O O
L L
S S

15
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IGNITION
DEVICE
The key can be turned to 4 different po-
sitions fig. 9:
❒STOP: engine off, key can be re-
moved, steering column locked. Cer-
tain electrical devices (e.g.: sound sys-
tem, central door locking…) can
work.
❒MAR: driving position. All electrical
devices are powered.
❒AVV: engine starting (unstable posi-
tion).
The ignition switch is fitted with an elec-
tronic safety system that, in the event the
engine is not started, turns back the igni-
tion key to STOPbefore repeating the
starting operation.STEERING COLUMN LOCK
Engaging
When the key is at STOP, remove the
key and turn the steering wheel until it
locks.
Disengaging
Rock the steering wheel slightly as you
turn the ignition key to MAR.
If the ignition device is tam-
pered with (e.g.: attempted
theft), have it checked over by a Fiat
Dealership as soon as possible.
WARNING
When getting out of the ve-
hicle, always remove the key
to prevent any occupants from acci-
dentally activating the controls. Re-
member to engage the handbrake
and if the vehicle is parked on uphill
slope to engage the first gear. If the
vehicle is facing downhill, engage the
reverse gear. Never leave unsuper-
vised children in the vehicle.
WARNING
fig. 9F0N0007m
Never remove the ignition
key while the vehicle is mov-
ing. The steering wheel would auto-
matically lock as soon as you try to
turn it. This also applies when the ve-
hicle is being towed.
WARNING
It is absolutely forbidden to
carry out whatever after-
market operation involving steering
system or steering column modifica-
tions (e.g.: installation of anti-theft
device) that could badly affect per-
formance and safety, cause the lapse
of warranty and also result in non-
compliance of the vehicle with ho-
mologation requirements.
WARNING

134
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
ENGINE
STARTING
The vehicle is fitted with an electronic en-
gine lock device: if the engine fails to start,
see the paragraph “The Fiat CODE sys-
tem” in section “Dashboard and controls”.
We recommend that during
the initial period you do not
drive to full vehicle perfor-
mance (e.g.: excessive accel-
eration, long journeys at top speed,
sharp braking, etc.).
When the engine is switched
off never leave the key into
the ignition switch to prevent
pointless current absorption
from draining the battery.
Running the engine in con-
fined areas is extremely dan-
gerous. The engine consumes oxygen
and produces carbon monoxide
which is a highly toxic and lethal gas.
WARNING
Remember that the servo-
brake and power steering
are not operational until the engine
has been started, therefore much ef-
fort than usual is required on the
brake pedal and steering wheel.
WARNING
STARTING PROCEDURE
Proceed as follows:
❒engage the handbrake;
❒put the gear lever into neutral;
❒turn the ignition key to MAR: the
warning lights
mand Yon the in-
strument panel will turn on;
❒wait for the warning lights Yand
mto turn off. The hotter the engine
is, the quicker this will happen;
❒press the clutch pedal down to the
floor without pressing the accelerator;
❒turn the ignition key to AVVas soon
as warning light
mturns off. If you
wait too long you will lose the bene-
fit of the work done by the glow plugs.
Release the key as soon as the engine
starts.

135
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
If the engine does not start at the first at-
tempt, return the ignition key to STOP
before repeating starting.
If, when the ignition key is at MAR, the in-
strument panel warning light
Yremains
lit together with warning light
mturn
the key to STOPand then back to MAR;
if the warning lights remain on, try with
the other keys provided with the vehicle.
IMPORTANT If the instrument panel
warning light
Ystays on glowing steadi-
ly, contact immediately Fiat Dealership.
IMPORTANT Never leave the ignition key
to MARwhen the engine is off.
The warning light
mwill
flash for 60 seconds at start-
up or during prolonged crank-
ing to indicate a fault in the
glow plug heating system. You can use
the vehicle as usual if the engine starts
but you should contact Fiat Dealership
as soon as possible.
HOW TO WARM UP THE
ENGINE AFTER IT HAS JUST
STARTED
Proceed as follows:
❒drive off slowly, letting the engine turn
at medium revs. Do not accelerate
abruptly;
❒do not drive at full performance for
the initial kilometres. Wait until the
coolant temperature gauge starts
moving.
Remember that the servo-
brake and power steering are
not operational until the en-
gine has been started, there-
fore much effort than usual is required
on the brake pedal and steering wheel.
Never bump start the engine
by pushing, towing or coast-
ing downhill as this could
cause fuel to flow into the
catalytic exhaust system and damage
it beyond repair.
STOPPING THE ENGINE
Turn the ignition to STOPwhile the en-
gine is idling.
IMPORTANT After a taxing drive, you
should allow the engine to “catch its
breath” before turning it off by letting it
idle to allow the temperature in the en-
gine compartment to fall.
A quick burst on the acceler-
ator before turning off the en-
gine serves absolutely no
practical purpose, it wastes
fuel and is damaging especially to tur-
bocharged engines.

145
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
GENERAL WARNINGS ..................................................... 146
LOW BRAKE FLUID............................................................ 146
HANDBRAKE ON................................................................ 146
AIR BAG FAILURE................................................................ 147
ENGINE COOLANT
HIGH TEMPERATURE......................................................... 147
LOW BATTERY CHARGE................................................. 148
LOW ENGINE OIL PRESSURE.......................................... 148
EXHAUSTED OIL ................................................................ 148
INCOMPLETE DOOR LOCKING.................................... 149
SEAT BELTS NOT FASTENED.......................................... 149
EBD SYSTEM FAILURE........................................................ 149
INJECTION SYSTEM FAILURE ......................................... 150
FRONT PASSENGER AIR BAG DEACTIVATED.......... 150
ABS SYSTEM FAILURE......................................................... 150
FUEL RESERVE....................................................................... 150
GLOW PLUG WARMING ................................................ 151
GLOW PLUG WARMING FAILURE............................... 151
WATER IN DIESEL FUEL FILTER .................................... 151
VEHICLE PROTECTION SYSTEM FAILURE
FIAT CODE ........................................................................... 151
EXTERNAL LIGHTS FAILURE........................................... 152
REAR FOGLIGHTS............................................................... 152
GENERIC FAILURE INDICATION ................................. 152ESP - ASR SYSTEM FAILURE ............................................. 153
DIESEL PARTICULATE FILTER CLOGGED................... 153
BRAKE PAD WEAR ............................................................ 153
HILL HOLDER FAILURE .................................................... 153
PARKING SENSOR FAILURE............................................ 154
SIDELIGHTS AND LOW BEAMS..................................... 154
FOLLOW ME HOME........................................................... 154
FRONT FOG LIGHTS.......................................................... 154
LEFT-HAND DIRECTION INDICATOR........................ 154
RIGHT-HAND DIRECTION INDICATOR.................... 155
CRUISE CONTROL ............................................................ 155
MAIN BEAM HEADLIGHTS............................................... 155
ASR SYSTEM ......................................................................... 155
POWER STEERING FAILURE............................................ 155
POSSIBLE PRESENCE OF ICE ON THE ROAD ........... 156
LIMITED RANGE ................................................................. 156
SPEED LIMIT EXCEEDED .................................................. 156
SCHEDULED SERVICING.................................................. 156
SELF-LEVELLING SUSPENSIONS FAILURE.................... 156
AUTOMATIC TRANSMISSION FAILURE/
MAX. GEARBOX OIL TEMPERATURE........................... 156
WW W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E
S S

155
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
CRUISE CONTROL
(where provided) (green)
Turning the ignition key to
MARthe warning light will turn on but
it should go off after a few seconds.
The instrument panel warning light turns
on when turning the knurled ring of the
Cruise Control to ON.
On certain versions the dedicated mes-
sage is displayed.
Ü
MAIN BEAMS (blue)
The warning light turns on
when the main beams are
turned on.
1
RIGHT-HAND
DIRECTION
INDICATOR (green -
intermittent)
The warning light turns on when the di-
rection indicator control lever is moved
upwards or, together with the left indica-
tor, when the hazard warning light button
is pressed.
D
ASR SYSTEM
(where provided)
(amber)
Turning the ignition key to
MAR, the warning light turns on but it
should go off after few seconds. The led
on the ASR button turns on when the sys-
tem is switched off. The warning light
flashes when the ASR system cuts in to
alert the driver that the system is adapt-
ing to the road surface grip conditions.
The turning on of the warning light to-
gether with the message on the display
and the buzzer, also indicates a failure of
the ASR system. In this case contact Fiat
Dealership as soon as possible.
Messages are displayed when the ASR
function is activated/deactivated manual-
ly (see “ASR system” in section “Dash-
board and controls”).
In versions fitted with ASR system only, at
deactivation (ASR OFF) the warning light
will always stay on.
V
POWER STEERING
FAILURE (red)
Turning the ignition key to
MARthe warning light on the di-
al turns on, but it should go off after few
seconds.
If the warning light stays on together with
the message on the display and the buzzer,
you will not have steering assistance and
the effort on the steering wheel will be in-
creased, steering is however possible.
Contact Fiat Dealership.
g

159
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
IMPORTANT Never connect the negative
terminals of the two batteries directly:
sparks could ignite explosive gas released
from the battery. If the auxiliary battery is
installed on another vehicle, avoid any
metal parts on the latter and the vehicle
with the flat battery from accidentally
coming into contact.
BUMP STARTING
Never jump start the engine by pushing,
towing or driving downhill. This could
cause a flow of fuel into the catalytic con-
verter and damage it beyond repair.
IMPORTANT Remember that the brake
servo and the power steering system are
not activated until the engine is started, a
greater effort will therefore be required
to press the brake pedal or turn the steer-
ing wheel.CHANGING
A WHEEL
GENERAL INSTRUCTIONS
To chage a wheel and the use the jack and
spare wheel correctly, observe some of
the precautions listed below.
Signal that the vehicle is sta-
tionary in accordance with
the following legal requirements:
hazard warning lights, emergency
warning triangle, etc. It is advisable
for the people in the vehicle to get
out, especially if the vehicle is heavi-
ly laden, and wait until the repair is
carried out, well away from any dan-
gerous traffic. Apply the handbrake
WARNING
The spare wheel is specific
for your vehicle. Therefore,
it must not be used on vehicles of a
different model. Do not use spare
wheels of different models on your ve-
hicle. The wheel bolts are specific for
your vehicle. Do not use them on ve-
hicles of different models. Do not use
bolts of different models on your ve-
hicle.
WARNING
Repair and refit the wheel
changed as soon as possible.
Do not apply grease to the bolt
threads before assembly: the bolts
could come loose unexpectedly.
WARNING

186
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 45F0N0340m
JACKING THE
VEHICLE
If the vehicle is to be lifted, go to a Fiat
Dealership which is equipped with the arm
hoist or workshop lift.
Jack up the vehicle only by positioning the
jack arms or the shop jack in the points
shown in the figure.
TOWING THE VEHICLE
The vehicle has two eyes for anchoring the
towing device.
When towing, remember that
without the help of the brake
booster and power steering, a greater
effort is required on the pedal and
steering wheel. Do not use flexible ca-
bles for towing and avoid jerks. During
towing operations make sure that fas-
tening the joint to the vehicle does not
damage the components in contact
with it. When towing the vehicle, you
must comply with the specific traffic
regulations regarding the tow ring and
how to tow on the road.
WARNING

187
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 46F0N0134m
Do not start the engine
when towing the vehicle.
WARNING
Before starting to tow, disen-
gage the steering lock (see
paragraph “Ignition device” in section
“Dashboard and controls”). When
towing, remember that without the
help of the brake booster and power
steering, a greater effort is required on
the pedal and steering wheel. Do not
use flexible cables for towing and
avoid jerks. During towing operations
make sure that fastening the joint to
the vehicle does not damage the com-
ponents in contact with it. When tow-
ing the vehicle, you must comply with
the specific traffic regulations regard-
ing the tow ring and how to tow on the
road.
WARNING
fig. 47F0N0135m
fig. 48F0N0136m
Front ring is housed in the tool compart-
ment under the front passenger’s seat.
To use it proceed as follows:
❒Open lid Aand remove it as shown in
fig. 46;
❒turn the knob Bcounterclockwise and
remove it fig. 46 to extract the com-
partment fig. 47;

192
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEICHLE
MAINTENANCE
45 90 135 180 225
●●●●●
●●●●●
●●●●●
●
●
●
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●●
●●●●●
Thousands of km
Replace fuel filter
Replace air cleaner cartridge (▼)
Top up fluids
(engine coolant - brakes - power steering - windscreen washer - etc.)
Check timing belt (120 - 130 Multijet versions)
Replace accessory drive belt
Replace timing belt (120 - 130 Multijet versions) (*)
Check engine control system operation (through diagnosis socket)
Change brake fluid (or every 2 years)
Change pollen filter (or every 2 years)
(*) Or every 4 years for particularly demanding use (cold climates, driving in the city, idling for a long time, driving on dusty
roads or covered with sand and/or salt), or in any case every 5 years regardless of the km covered
(▼) If the vehicle is equipped with a specific air filter for dusty areas:
- Every 20,000 Km check-up and filter cleaning;
- Every 40,000 Km substitution of filter.