service FIAT DUCATO 2008 3.G Owners Manual

Dear Customer,
Thank you for selecting Fiat and congratulations on your choice of a Fiat Ducato.
We have written this handbook to help you get to know all your new Fiat Ducato features and use it in the best possible way.
You should read it right through before taking the road for the first time. You will find information, tips and important warnings re-
garding the driving of your vehicle to help you derive the maximum from your Fiat Ducato technological features.
You are recommended to read carefully the warnings and indications, marked with the respective symbols, at the end of the page:
personal safety;
the vehicle wellbeing;
environmental protection.
The enclosed Warranty Booklet lists the services that Fiat offers to its Customers:
❒the Warranty Certificate with terms and conditions for maintaining its validity
❒the range of additional services available to Fiat Customers.
Best regards and good motoring!
This Owner Handbook describes all Fiat Ducato versions.
As a consequence, you should consider only the information which is related
to the engine and bodywork version of the vehicle you purchased.

28
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
Day
YearMonth
Deutsch
Français
English
Español
Italiano
Nederland
Português Example:
fig. 21 Example:
Briefly press button MODEto start surfing from the
standard screen. To surf the menu use buttons ▲or ▼.
NoteFor safety reasons, when the vehicle is running,
it is possible to access only the reduced menu (for set-
ting the “Speed Beep”). When the vehicle is stationary
access to the whole menu is enabled.
F0N1000g
MODE
briefly press
button
▲
▼
EXIT MENUSPEED BEEPHEADL. SENSOR
SET TIME
SET DATE
SEE RADIO
AUTOCLOSE
UNITS
LANGUAGE BUZZER VOLUME BUTTON VOL. SERVICEPASSENGER’S BAG
(*) This function can be only displayed after deactivating the S.B.R. system at Fiat Dealership.
TRIP B DATA
MODE
briefly press
button
▲
▼▲
▼▲
▼
▲
▼
▲ ▼
▲ ▼ ▲
▼
▲
▼
▲
▼
▲▼
▲▼
▲▼
▲▼▲ ▼
BELT BUZZ. (*)

33
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
Adjusting the button volume
(Button Vol.)
With this function the volume of the
roger-beep accompanying the activation
of buttons MODE, ▲and ▼can be ad-
justed according to 8 levels.
To adjust the volume proceed as follows:
– briefly press button MODE: the previ-
ously set volume “level” will flash on the
display;
– press button ▲or ▼for setting;
– briefly press button MODEto go back
to the menu screen or press the button
for long to go back to the standard screen
without storing settings.S.B.R. buzzer reactivation
(Belt Buzzer)
This function can be only displayed after
Fiat Dealership has deactivated the S.B.R.
system (see paragraph “S.B.R. system” in
section “Safety devices”).
Scheduled Servicing (Service)
Through this function it is possible to dis-
play information connected to proper ve-
hicle servicing.
Proceed as follows:
– briefly press button MODE: service in
km or mi, according to previous setting,
will be displayed (see paragraph “Units”);
– briefly press button MODEto go back
to the menu screen or press the button
for long to go back to the standard screen.NoteThe “Service schedule” plans dif-
ferent service intervals according to en-
gine models; service interval is displayed
automatically, with the ignition key at
MAR, starting from 2,000 km (or 1,240
mi) from this deadline and it is shown again
every 200 km (or 124 mi). Oil change
warning messages are displayed in the
same way. Use buttons ▲and ▼to dis-
play alternately service schedule info and
engine oil change info. Below 200 km ser-
vicing indications are displayed more fre-
quently. Service indications will be dis-
played in km or mi according to previous
unit setting. When a programmed main-
tenance interval (coupon) is near to come,
turning the ignition key to MAR, the dis-
play will show the message “Service” fol-
lowed by the number of km/mi to go be-
fore vehicle servicing. Contact a Fiat Deal-
ership to carry out any service operation
provided by the “Service schedule” and to
reset the display.

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SAFETY
DEVICES
CORRECT USE
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WARNING
LIGHTS AND
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TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
During normal service the
diesel particulate filter (DPF)
reaches high temperatures. Do not
therefore park the car over inflam-
mable materials (grass, dry leaves,
pine needles, etc.): fire hazard.
WARNING
PROTECTING
THE ENVIRONMENT
The devices for curtailing diesel fuel en-
gine emissions are the following:
❒oxidising catalytic converter;
❒exhaust gas recirculation system
(E.G.R.);
❒diesel particulate filter (DPF).
During normal service the
catalyst reaches high tem-
peratures. Do not therefore park the
car over inflammable materials (grass,
dry leaves, pine needles, etc.): fire
hazard.
WARNING
DIESEL PARTICULATE FILTER
(DPF)
The Diesel Particulate Filter is a mechan-
ical filter, integral with the exhaust system,
that physically traps particulates present
in the exhaust gases of Diesel engines.
The diesel particular filter has been adopt-
ed to eliminate almost totally particulates
in compliance with current / future law
regulations.
During normal use of the car, the engine
control unit records a set of data (e.g.:
travel time, type of route, temperatures,
etc.) and it will then calculate how much
particulates has been trapped by the filter.
Since this filter physically traps particulates,
it shall be cleaned (reclaimed) at regular
intervals by burning carbon particles.
Reclaiming procedure is controlled auto-
matically by the engine control unit ac-
cording to the filter conditions and the
conditions of use of the car.During reclaiming the following phenomena
could take place: idling slight increase, fan ac-
tivation, slight smoke increase, high exhaust
temperatures. These situations shall not be
considered as faults and they do not affect
car performance and environment.
If the dedicated message is displayed, refer to
section “Warning lights and messages”.

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WARNING
LIGHTS AND
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EMERGENCY
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DASHBOARD
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SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
CONTAINING
RUNNING COSTS
Here are some suggestions which may
help you to keep the running costs of your
vehicle down and lower the amount of
toxic emissions released into the atmos-
phere.
GENERAL CONSIDERATIONS
Vehicle maintenance
Carry out the checks and adjustments/reg-
ulations specified in the “Service Sched-
ule”.
Tyres
Check the pressure of the tyres routine-
ly at an interval of no more than 4 weeks:
if the pressure is too low, consumption
levels increase as resistance to rolling is
higher.
Unnecessary loads
Do not travel with too much luggage
stowed in the boot. The weight of the ve-
hicle (especially when driving in town) and
its trim greatly affects consumption and
stability.Roof rack/ski rack
Remove the roof rack or the ski rack from
the roof as soon as they are no longer
used. These accessories lower air pene-
tration and adversely affect consumption
levels. When needing to carry particular-
ly voluminous objects, preferably use a
trailer.
Electric devices
Use electric devices only for the amount
of time needed. Rear heated window, ad-
ditional headlights, windscreen wipers and
heater fan need a considerable amount of
energy, therefore increasing the require-
ment of current increases fuel consump-
tion (up to +25% in the urban cycle).
Climate control
The air conditioner is an additional load
which greatly affects the engine leading to
higher consumption (on average up to
+20%). When the temperature outside
the vehicle permits it, use the air vents
where possible.
Spoilers
The use of non-certified aerodynamic
items may adversely affect air drag and
consumption levels.
Observe the enforced rules if
you need to carry a spare
can of petrol. Only use a homologat-
ed can and secure it to the load an-
choring eyebolts. Even given these
precautions, the risk of fire in the
event of an accident is increased.
WARNING
In addition to these general precautions,
some simple measures could enhance dri-
ving safety, comfort and the length of the
vehicle’s life:
❒distribute the load evenly over the
load floor: if you need to concentrate
it all in one point choose the part be-
tween the axles;
❒remember that the lower the load is,
the lower the vehicle’s centre of grav-
ity will be, contributing to a safe drive;
you should therefore always position
the heavier goods at the bottom;
❒finally, remember that the way in
which the vehicle moves is influenced
by the weight being carried. In partic-
ular, stopping distance lengthens par-
ticularly at high speed.

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WARNING
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SAFETY
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VEHICLE
IN AN
EMERGENCY
Fuse box in engine compartment
USERSFUSE AMPERE
ABS pump (+battery) F01 40
Glow plug heating (+battery) F02 50
Ignition switch (+battery) F03 30
Webasto control unit (+battery) F04 20
Passenger’s compartment ventilation with Webasto (+battery) F05 20
Engine cooling fan high speed (+battery) F06 40/60
Engine cooling fan low speed (+battery) F07 40/50
Passenger’s compartment fan (+key) F08 40
Headlight washer pump F09 20
HornF10 15
E.i. system (secondary services) F11 15
Right main beam headlight F14 7.5
Left main beam headlight F15 7.5
E.i. system (+key) F16 7.5
E.i. system (primary services) F17 10
Engine control unit (+battery) F18 7.5
Conditioner compressor F19 7.5
Headlight washer pump F20 30

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SAFETY
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CORRECT USE
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EMERGENCY
USERSFUSE AMPERE
Fuel pump F21 15
E.i. system (primary services) F22 20
ABS solenoid valves F23 30
Automatic transmission 8 (+key) F24 15
Front fog lightsF30 15
Right central post optional fuse box
USERSFUSE AMPERE
AbsentF54 –
Heated seatsF55 15
Rear passenger’s current outlet F56 15
Additional heater under seat F57 10
SidelightsF58 10
Self-levelling suspensions (+battery) F59 7.5
AbsentF60 –
AbsentF61 –
AbsentF62 –
Passenger’s additional heater control F63 10
AbsentF64 –
Passenger’s additional heater fan F65 30

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WARNING
LIGHTS AND
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TECHNICAL
SPECIFICATIONS
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DASHBOARD
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SAFETY
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IN AN
EMERGENCY
VEHICLE
MAINTENANCE
SCHEDULED SERVICING ................................................ 190
SERVICE SCHEDULE........................................................... 191
ROUTINE MAINTENANCE ............................................. 195
HEAVY-DUTY ...................................................................... 195
CHECKING FLUID LEVELS................................................ 196
AIR FILTER ............................................................................ 202
POLLEN FILTER ................................................................... 202
BATTERY................................................................................ 202
WHEELS AND TYRES......................................................... 205
RUBBER HOSES.................................................................... 206
WINDSCREEN/REAR WINDOW WIPERS................... 206
BODYWORK........................................................................ 208
INTERIORS ............................................................................ 210
VV V
E E
H H
I I
C C
L L
E E
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E

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WARNING
LIGHTS AND
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SAFETY
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CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEICHLE
MAINTENANCE
IMPORTANT The Programmed Mainte-
nance coupons are specified by the Man-
ufacturer. The failure to have them car-
ried out may invalidate the warranty.
Scheduled Servicing is performed by all Fi-
at Dealership, at pre-established times.
If during each operation, in addition to the
ones programmed, the need arises for fur-
ther replacements or repairs, these may
be carried out only with the explicit agree-
ment of the Customer.IMPORTANT You are advised to contact
Fiat Dealership in the event of any minor
operating faults, without waiting for the
next service coupon.
If your vehicle is used frequently for tow-
ing, the interval between one service
coupon and the other must be reduced.SCHEDULED SERVICING
Correct maintenance is essential for en-
suring long life to your vehicle at top con-
ditions.
This is why Fiat has programmed a series
of checks and maintenance operations
every 40,000/45,000 km according to en-
gine models.
It is however important to remember that
scheduled servicing does not completely
cover all the vehicle requirements: also
in the initial period before 40,000/45,000
km service coupon and later, between one
coupon and another, ordinary care is still
required such as for example routine
check and topping up the level of fluids,
tyre pressure check, etc...

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EMERGENCY
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45 90 135 180 225
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SERVICE SCHEDULE (120 Multijet - 130 Multijet - 160 Multijet)
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction
indicators, hazard lights, boot lights, instrument panel warning lights, etc.)
Check windscreen wiper/washer operation and adjust
nozzles, if required
Check windscreen blade position/wear
Check disk brake pad conditions and wear and front and rear disk brake
pad wear indicator operation
Sight inspect conditions and soundness:
Sight inspect the conditions of: bodywork, underbody protection, pipes
and hoses (exhaust - fuel - brakes) - Rubber parts (boots - sleeves -
bushes, etc.) - Brake and fuel system hoses
Sight inspect accessory drive belt conditions/tension
(excluding engines provided with automatic tighteners)
Check and adjust handbrake lever stroke, if required
Check exhaust emissions/smoke
Check cleanness of locks and lever cleanness and lubrication
Change engine oil and oil filter