engine FIAT DUCATO 2009 3.G Manual Online

212
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
MODEL PLATE fig. 1
The plate is to be found on the front cross
member of the engine compartment and
it bears the following identification data:
BHomologation number.
CVehicle type code.
DChassis number.
EMaximum vehicle weight fully loaded.
FMaximum vehicle weight fully loaded
with trailer.
GMaximum vehicle weight on front axle.HMaximum vehicle weight on rear axle.
IEngine type.
LBody version code.
MSpare part code.
NSmoke opacity index.
IDENTIFICATION DATA
You are advised to note the identification
codes. The identification data stamped and
given on the plates and their position are
the following:
❒Model plate.
❒Chassis marking.
❒Bodywork paint identification plate.
❒Engine marking.
fig. 1F0N0333m

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CHASSIS MARKING fig. 3
These are to be found respectively: on the
internal wheelhouse on passenger’s side
A-fig. 3 and on the bottom of the wind-
screen fig. 4.
❒vehicle model;
❒chassis number.ENGINE MARKING
Engine marking is stamped on the cylinder
block and includes the model and the se-
rial number.
BODYWORK PAINT
IDENTIFICATION PLATE fig. 2
The plate is to be found on the front cross
member of the engine compartment and
it bears the following identification data:
APaint manufacturer.
BColour name.
CFiat colour code.
DRespray and touch up code.
fig. 2F0N0160mfig. 3F0N0162m
fig. 4F0N0338m

214
WARNING
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INDEX
DASHBOARD
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IN AN
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VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
ENGINE CODES - BODYWORK VERSIONS
VersionsEngine code
100 Multijet4HV
120 MultijetSOFIM F1AE0481D
130 MultijetSOFIM F1AE0481N
160 MultijetSOFIM F1CE0481D
Below is an example of body version with relevant key valid for any body version:
Key: 250 A A M F A AX
MODEL
CAPACITY
ENGINE
TRANSMISSION/DRIVING AXLES
BODYWORK
WHEELBASE
VERSION

215
WARNING
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SAFETY
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IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
CAPACITY
A3,000 kg
B3,300 kg
C3,500 kg LIGHT
D3,500 kg HEAVY
E4,005 kg
ENGINES
A100 Multijet
C120 Multijet
D160 Multijet
E130 Multijet
TRANSMISSION
MMechanical gearbox
AAutomatic gearbox
BODYWORK
AChassis-cab chassisGLong cab body
BChassis without cabHLong cab chassis
CChassis-cab floorMMinibus
DBodyPPanorama
ESchoolbus for primary schoolRMixed 6/9 seats
LSchoolbus for secondary schoolUChassis without cab “Floor”
FVan
WHEELBASE
AShort wheelbase
BMedium wheelbase
CLong wheelbase
DMedium long wheelbase

216
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MAINTENANCE
TECHNICAL
SPECIFICATIONS
ENGINE
GENERAL
Engine code
Cycle
Number and layout of cylinders
Piston bore and stroke mm
Total displacement cm3
Compression ratio
Maximum power (EEC) kW
HP
corresponding ratio rpm
Maximum torque (EEC) Nm
corresponding ratio rpm
Fuel
120 Multijet
Sofim F1AE0481D
Diesel
4 in line
88 x 94
2287
19 ± 0.5
88
120
3600
320
2000
Diesel fuel for
motor vehicles
(Specification EN590)
130 Multijet
Sofim F1AE0481N
Diesel
4 in line
88 x 94
2287
19 ± 0.5
95.5
130
3600
320
2000
Diesel fuel for
motor vehicles
(Specification EN590)
160 Multijet
Sofim F1CE0481D
Diesel
4
in line
95.8 x 104
2999
19
115.5
157
3500
400
1600
Diesel fuel for
motor vehicles
(Specification EN590)
100 Multijet
4HV
Diesel
4 in line
86 x 94.6
2198
17.5
74
100
2900
250
1500
Diesel fuel for
motor vehicles
(Specification EN590)

261
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CORRECT USE
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IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
CAPACITIES
Fuel tank: litresincluding a reserve of:litres
Engine cooling
system: litres
Engine sump: litres
Engine sump and filter: litres
Gearbox/
differential casing: litres
Hydraulic brake circuit:
ABS: litres
ASR/ESP: litres
Hydraulic power steeringlitres
Windscreen and rear window
fluid reservoir: litres
with headlight washer: litres
(*) For all versions it is possible to request 120 litre tank.
On “Free time” versions it is possible to request 60 litre tank.
(▼) With Webasto: 11.15 litres
Heater under the seat 600cc: 11.6 litres
Rear heater 900cc: 11.9 litresRecommended fuels and
genuine lubricants
Diesel fuel for motor vehicles
(EN590 Specification)
Mixture of 50% water and
PARAFLU UP
SELENIA WR
TUTELA CAR EXPERYA (❏)
TUTELA CAR MATRYX (■)
TUTELA TOP 4
TUTELA CAR GI/E
Mixture of water and
TUTELA PROFESSIONAL
SC 35 120
Multijet
90 (*)
10/12
11 (▼)
5.9
6.5
2,7 (❏)
Gearbox MLGU
2,9 (■)
Gearbox M38
0.6
0.62
1.5
5.5
5.5130
Multijet
90 (*)
10/12
11 (▼)
5.9
6.5
2.7 (❏)
0.6
0.62
1.5
5.5
5.5160
Multijet
90 (*)
10/12
11 (▼)
8.6
9.7
2.9
(■)
0.6
0.62
1.5
5.5
5.5 100
Multijet
90 (*)
10/12
11 (▼)
5.88
6.38
2.4 (❏)
0.6
0.62
1.5
5.5
5.5

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IN AN
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TECHNICAL
SPECIFICATIONS
FLUIDS AND LUBRICANTS
RECOMMENDED PRODUCTS AND THEIR SPECIFICATIONS
Use Fluid and lubricant specifications Genuine fluids Change
for correct vehicle operation and lubricants intervals
Oils for
diesel engines
Should non-genuine SAE 5W-40 products be used, lubricants with minimum ACEA B4 properties are tolerated; in this event top
engine performance is not guaranteed.
Using low-quality products, not compliant with ACEA B4 properties and specifications could cause engine damages not covered by
warranty.
For very cold temperatures, consult Fiat Dealership for the proper Seleniaproduct to use. Synthetic-based engine oils, grade SAE 5W- 40,
FIAT 9.55535- N2 qualificationSELENIA WRAs per Service
Schedule

263
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IN AN
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TECHNICAL
SPECIFICATIONS
Lubricants
and greases
for transmission Use Fluid and lubricant quality specifications Genuine flluids Applications
for correct vehicle operation and lubricants
Brake fluids
Protective agent
for radiators
Additive for
diesel fuel
Windscreen/
rear window
washer fluid
(*) IMPORTANT Do not top up or mix with fluids having characteristics different from those specified.
(❑) For particularly hard climate conditions, we recommend use of a 60% PARAFLU UP and 40% demineralized water mixture.
Mechanical gearbox
and differential
Mechanical gearbox
and differential
CV joints on
wheel side
CV joints on
differential side
CV joints on
differential side
Hydraulic power
steering
Brake and clutch
hydraulic controls
Cooling circuits,
proportion: 50%
water and 50%
PARAFLU UP
(❑)
To be mixed with
diesel fuel
(25 cc per 10 litres)
To be used diluted or
undiluted in wind-
screen/rear window
washer/wiper systems TUTELA CAR
EXPERYA
TUTELA CAR
MATRYX
TUTELA STAR 500
TUTELA
MRM ZERO
TUTELA STAR 325
TUTELA GI/E
TUTELA TOP 4
PARAFLU UP (*)
TUTELA DIESEL
ART
TUTELA
PROFESSIONAL
SC 35 Synthetic-based oil, grade SAE 75W-80
that passes API GL-4 specifications
Synthetic-based oil, grade SAE 75W-85
that passes API GL-4 specifications
Molibdenum disulphide, lithium soap based grease.
NL.GI. 2 consistency
Lithium soap based grease.
NL.GI. 0 consistency
Poly-urea oil synthetic-based grease suitable for
high temperatures.
NL.GI. 2 consistency
Lubricant for power steering and automatic
transmissions that passes ATF DEXRON III specifications
Synthetic fluid FMVSS no. 116 DOT 4, ISO 4925
SAE J1704, CUNA NC 956- 01
Protective with antifreeze action, red colour based
on inhibited monoethylen glycol and organic formula,
that passes CUNA NC 956-16, ASTM D 3306
specifications
Additive for diesel fuels with protective action
for Diesel engines
Mixture of alcohol, water and surfactants
CUNA NC 956-II

270
WARNING
LIGHTS AND
MESSAGES
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
– jump starting .................................. 158
– recharging........................................ 185
– replacing ......................................... 202
– battery disconnection function ... 83
Bodywork
– maintenance .................................. 208
– version codes ................................ 212
Bonnet .................................................. 98
Brake Assist
(brake assist in an emergency) ....... 103
Brake fluid level.................................... 200
Brakes
– fluid level ........................................ 200
– technical data ................................ 218
Bulb (replacement)
– bulb types ....................................... 168
– general instructions....................... 168
Ceiling lights
– front................................................. 81
– rear................................................... 82
Chassis (marking) ............................... 213
Checking fluid levels............................ 196Child restraint systems
(specifications for use)..................... 119
Cigar lighter ......................................... 87
CO
2exhaust emissions ..................... 265
Code card............................................. 8
Consumption
– engine oil......................................... 198
– fuel.................................................... 264
Containing running costs................... 138
Controls ............................................... 82
Correct use of the vehicle................. 133
Cruise Control .................................... 79
Current outlet...................................... 88
Dashboard (left hand drive version) 5
Dashboard (right hand drive version) 6
Dashboard and controls..................... 4
Dead lock device
– activation/deactivation.................. 94
Digital display........................................ 20
Dimensions .......................................... 223
Dipped beam headlights
– bulb replacement .......................... 171
ABS ...................................................... 102
Accessories purchased by
the user .............................................. 109
Additional climate control system
(rear).................................................... 73
Additional rear heater........................ 72
Air bags (front)..................................... 123
Air bags (side)....................................... 125
Air cleaner............................................. 201
Air vents ............................................... 47
Armrest
– front................................................. 38
Ashtray................................................... 87
ASR ........................................................ 105
– activation/deactivation ................. 105
At the filling station............................. 125
Automatic climate control system .. 55
Automatic headlight sensor
(daylight sensor)................................ 92
Battery
– checking the charge ..................... 202
II I
N N
D D
E E
X X

271
WARNING
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DASHBOARD
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SAFETY
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CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Fiat CODE system ............................ 7
Fix & Go (device)................................. 163
Flashing the headlights ....................... 75
Fluids and lubricants ........................... 262
Folding top............................................ 89
Follow me home (device) ................. 76
Front ceiling lights
– bulb replacement .......................... 176
– control............................................. 81
Front fog lights
– bulb replacement .......................... 172
– control button .............................. 83
Fuel
– fuel cut-off switch ......................... 84
– gauge ............................................... 19
Fuel consumption ............................... 264
Fuel cut-off switch .............................. 84
Fuel filler cap ....................................... 111
Fuel gauge ............................................. 19
Fuses (replacement) ........................... 176
Gearbox
– use of the manual gearbox ......... 137
Glass/can holders ............................... 87Glove compartment/oddment
compartment .................................... 86
Government type-approval
radio-controlled remote control... 266
Handbrake .......................................... 136
Hazard lights ........................................ 82
Headlight washer
– control ............................................ 78
Headlights.............................................. 101
– aiming device.................................. 101
– beam adjustment .......................... 101
Head restraints
– front ................................................ 40
Heating and ventilation ...................... 47
Heating system .................................... 47
Identification data .............................. 212
Ignition switch ..................................... 15
In an emergency .................................. 157
Instrument panel
(left hand drive version) ................. 16
Instrument panel
(right hand drive version) .............. 17
Instruments .......................................... 18
Interior fittings .................................... 85 – control ............................................ 74
Direction indicators
– control ............................................ 75
– front bulb replacement................. 170
– rear bulb replacement.................. 173
– side bulb replacement................... 172
Doors .................................................... 92
Electronic alarm.................................. 13
Engine
– identification code......................... 214
– marking ........................................... 213
– specifications ................................. 216
Engine compartment
– washing ........................................... 209
Engine coolant gauge ......................... 19
Engine coolant level ........................... 199
Engine oil
– checking level ................................ 198
– consumption .................................. 198
– gauge ............................................... 20
– technical data.................................. 262
EOBD system ...................................... 106
ESP system ........................................... 103
External lights....................................... 74