filter FIAT DUCATO 2014 3.G User Guide

Engine compartment fuse box
fig. 226 - fig. 227DEVICE PROTECTED FUSE AMPEREIgnition switch (+battery) F03 30
Heated filterF04 40
Vaporiser for Puma engine/Passenger compartment ventilation with Webasto,
robotised gearbox pump (+battery)F05 20/50
Engine cooling high speed fan (+battery) F06 40/60
Engine cooling low speed fan (+battery) F07 40/50/60
Passenger compartment fan (+key) F08 40
Rear power socket (+battery) F09 15
HornF10 15
Power socket (+battery) F14 15
Cigar lighter (+battery) F15 15
Powertrain Control Module, robotised gearbox control unit (+battery) F18 7,5
Air conditioning compressor F19 7,5
Windscreen wiper F20 30
Auxiliary control panel for mirror movement and folding (+key) F24 7,5
Mirrors demisting F30 15
217

SERVICING AND MAINTENANCE
Correct maintenance permits the
performance of the car to be
maintained over time, as well as limited
running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.SCHEDULED SERVICING ...............224
SCHEDULED SERVICING PLAN .....225
PERIODIC CHECKS ........................228
DEMANDING VEHICLE USE ...........228
CHECKING LEVELS........................229
AIR CLEANER/POLLEN FILTER ......236
BATTERY ........................................237
WHEELS AND TYRES.....................240
RUBBER HOSES ............................241
WINDSCREEN WIPER ....................241
BODYWORK ...................................243
INTERIORS .....................................246
223

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Months 24 48 72 96 120
Visual check of accessory drive belt(s) (versions without automatic
tensioner) (110 (°)- 130 - 150 - 180 MultiJet versions)●●
Check tension of accessory drive belt (versions without automatic tensioner)
(^)●●
Check tension of accessory drive belt (versions without automatic tensioner)
(115 MultiJet versions) (°)) (^)●●●
Check condition of toothed timing drive belt (110 (°)- 130 - 150 MultiJet
versions)●
Check condition of toothed timing drive belt (115 MultiJet versions) (°))●●●●●
Check handbrake lever travel and adjust, if required●●●●●
Check exhaust emissions/smokiness●●●●●
Check engine control system operation (through diagnosis socket)●●●●●
Check cleanliness of sliding side door lower guides for versions with S.S.D.
(or every 6 months)●●●●●
Replace the fuel filter cartridge (diesel versions)●●●●●
Replace accessory drive belt(s)●
Replace the accessory drive belt(s) (115 MultiJet versions) (°))●●(°)Version for specific markets
(^) When the engine oil is changed for the first time, check the tension of the accessory drive belt
226
SERVICING AND MAINTENANCE

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Months 24 48 72 96 120
Replace toothed timing drive belt (*) (110 (°)- 130 - 150 MultiJet versions)●
Replace toothed timing drive belt (*) (115 MultiJet versions)(°))●
Replace air cleaner cartridge (***)●●●●●
Change engine oil and replace oil filter (**) (#)
Change brake fluid (or every 24 months)●●
Replace pollen filter (or every 24 months)●●●●●(*) Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town use, long periods of idling) or at least
every 5 years.
I
(°)Version for specific markets
(***) If the vehicle is equipped with a specific air cleaner for dusty areas: -every 20,000 km check and wash cleaner; every 40,000 km replace cleaner.
(**) The actual interval for changing the oil and replacing the engine oil filter depends on the car usage conditions and is signalled by the warning light or message (if
present) on the instrument panel (see “Warning lights and messages” paragraph) and must never exceed 24 months.
(#) If the vehicle is driven mainly in towns, change engine oil and oil filter every 12 months.
227

PERIODIC CHECKSBefore long journeys, check and, if
necessary, restore:
❒engine coolant level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre inflation pressure and condition;
❒operation of lighting system
(headlamps, direction indicators,
hazard warning lights, etc.);
❒operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper
blades.
To ensure that the vehicle is always
efficient and well maintained, it is
advisable to make sure that you carry
out the above operations regularly
(approximately every 1000 km and
every 3000 km for checking and
topping up engine oil is advisable).
DEMANDING
VEHICLE USEIf the vehicle is mostly used in one of
the following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
❒engine often idling or driving long
distances at low speeds or long
periods of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
❒check front disc brake pad
conditions and wear;
❒check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;
❒visually inspect conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel system -
brakes) and rubber elements (boots -
sleeves - bushes - etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect condition of the
accessory drive belts;❒check and, if necessary, change
engine oil and replace oil filter.
❒check and, if necessary, replace
pollen filter.
228
SERVICING AND MAINTENANCE

To close the cap, operate as follows:
❒push the funnel fully until it locks;
❒close the cap.
180)
BRAKE FLUID
181) 182)49)
Undo the cap E fig. 237 - fig. 238 - fig.
239 and check that the liquid contained
in the reservoir is at the maximum
level.
The fluid level in the reservoir must not
exceed the MAX mark.
Use the brake fluid shown in the "Fluids
and lubricants" table (see "Technical
Specifications").
NOTE Carefully clean the cap of the
reservoir and the surrounding surface.
Take great care to ensure that
impurities do not enter the reservoir
when the plug is opened.
For topping-up, always use a funnel
with integrated filter with mesh equal to
or lower than 0.12 mm.
IMPORTANT Brake fluid absorbs
moisture. For this reason, if the vehicle
is mainly used in areas with a high
degree of atmospheric humidity, the
fluid should be replaced at more
frequent intervals than specified in the
“Scheduled Servicing Plan”.
IMPORTANT
46) When topping up, take care not
to mix up the various types of
fluids: they are not compatible
with each other and could
seriously damage the car.
47) The used engine oil and the filter
that has been replaced contain
substances that are harmful to
the environment. To change the
oil and filters, we advise you to
contact a Fiat Dealership.
48) PARAFLU
UP
antifreeze is used in
the engine cooling system. Use
fluid of the same type as that
contained in the cooling system
for any top-ups. PARAFLU
UP
cannot be mixed with any other
type of fluid. If this happens, do
not start the engine and contact a
Fiat Dealership.
49) Avoid allowing brake fluid, which
is extremely corrosive, to come
into contact with painted areas.
Should it happen, wash
immediately with water.
241
F1A0396
234
SERVICING AND MAINTENANCE

AIR CLEANER/
POLLEN FILTERHave the air cleaner replaced by a Fiat
Dealership.
AIR CLEANER – DUSTY
ROADS
(for versions/markets, where provided)
The air cleaner for dusty areas is
equipped with a visual filter block
indication device A fig. 242. Check the
reading of the blockage sensor at
intervals (Refer to the "Service
Schedule" in the "Maintenance and
care" section).When the setting is reached the
indicator B fig. 243 is triggered,
changing to red, even with the engine
off. To reset the indicator, clean/replace
the cartridge as on normal versions
and then reset the indicator by pressing
the button C fig. 243.
IMPORTANT To blow the filter use an
air jet, do not use water or liquid
detergents.
Since this cleaner is specific to versions
designed for dusty areas, it is
advisable to contact a Fiat Dealership
to change the cleaner.POLLEN FILTER
Pollen filter replacement must be
carried out at a Fiat Dealership.242
F1A0238
243
F1A0239
236
SERVICING AND MAINTENANCE

SUPPLIES
115 MultiJet
(°)110 (°)
/130
MultiJet
150 MultiJet180 MultiJet
PowerPrescribed fuels and
original lubricants
Fuel tank (litres): 90 (*) 90 (*) 90 (*) 90 (*)
Diesel for motor vehicles
(EN590 specification)
including a reserve of (litres): 10/12 10/12 10/12 10/12
Engine cooling system
(litres):8 (**) 9,6 (**) 9,6 (**) 10 (**)Mixture of demineralised
water and 50% PARAFLU
UP
(***)
Engine sump (litres): 4.9 5.3 5.3 8
SELENIA WR P.E.
Engine sump and filter (litres): 5.7 5.9 5.9 9
Gearbox/differential casing
(litres):-2.7 (MLGU
gearbox)2.7 -TUTELA TRANSMISSION
EXPERYA
(°)Version for specific markets
(*) A 120 litre tank is available on request for all versions (with reserve of 12 litres). With the "Recreational" option a 60 litre tank is available on request (with reserve
of 10 litres).
(**) With Webasto: + 1/4 litre - Underseat heater 600 cc: + 1 litre - Rear heater 900 cc: + 1.5 litres
(***) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLU
UPand demineralised water.
316
TECHNICAL SPECIFICATIONS

WHATTODOIF
Fault Possible solution
... A TYRE IS PUNCTURED.Use the Fix&Go tyre repair kit. See page 196.
Replace the tyre. See page 191
... A TYRE DEFLATES. Restore the correct pressure. See page 263.
... THE INTERNAL ROOF LIGHT DOES NOT
SWITCH ON.Replace the bulb.See page 211 or contact a
Fiat Dealership.
... AN EXTERNAL BULB (main beam, dipped
beam headlights...) DOES NOT COME ON.Replace the bulb.See page 205 or contact a
Fiat Dealership.
... THE REMOTE CONTROL DOES NOT
WORK.Replace the batteries inside the remote
control.See page 12 or contact a
Fiat Dealership.
... AN ELECTRIC WINDOW DOES NOT
WORK.Check the relevant protection fuse.See page 212 or contact a
Fiat Dealership.
Have the relevant window raising / lowering
motor checked.Contact a Fiat Dealership.
... THE ENGINE DOES NOT START OR
STOPS WHEN DRIVING.Check that there is sufficient fuel in the tank;
refuel if necessary.See page 100.
...DIESEL FUEL IS FROZEN.Use winter diesel fuel or a suitable additive. See page 320
In the case of VOR, warm up the diesel filter
area and the upstream/downstream circuits, if
possible.-
...INCORRECT FITTING OF THE AFTER
MARKET SYSTEMS.Carefully follow the instructions in the Owner
Handbook in order to prevent affecting the
correct operation of the vehicle.See page 99 or contact a
Fiat Dealership.

INDEX
ABS .............................................. 74
Additional heater ............................ 38
Additional rear climate control
(Panorama/Combi) ....................... 43
Additional rear heating
(Panorama/Combi) ....................... 43
Advice for extending battery life...... 237
Air cleaner ...................................... 236
Air suspension ............................... 64
Arrangement possibilities for
Universal Isofix child restraint
system on seats of vehicle ........... 156
Ashtray .......................................... 60
ASR system ................................... 76
ASR (system) ................................. 76
Automatic climate control
system ......................................... 33
Automatic headlight sensor ............ 47Battery (disconnector) ................... 56
Battery disconnector ...................... 56
Battery
– Replacement ............................. 237
Battery (recharging) ........................ 219
Battery replacement ....................... 237
body paintwork identification
plate............................................. 250
Bodywork
– Advice for preserving the
bodywork .................................. 244– Exterior and underbody
warranty .................................... 243
– Protection from atmospheric
agents ....................................... 243
Bodywork version .......................... 252
Bonnet ........................................... 71
Bottle replacement ......................... 198
Brake fluid ...................................... 234
Brakes
– specifications ............................ 258
Bulbs
– types of bulbs ........................... 202
Bump starting ................................ 191
Cab glove compartment ............... 62
Capucine ....................................... 62
Carrying children safely
– Arrangement possibilities for
child restraint systems ............... 152
– Child restraint systems .............. 150
– Safety regulations ...................... 153
Central locking ............................... 56
Changing a bulb............................. 201
Changing an interior bulb ............... 211
Chassis marking ............................ 250
Checking and restoring pressure .... 198
Checking levels .............................. 229
Cigar lighter.................................... 60
Clutch ............................................ 256
CO2 emissions............................... 332Compartment beneath
passenger side front seat ............. 59
Controls ......................................... 54
Cruise Control ................................ 50
Daytime Running Lights ................ 44
Dead lock ...................................... 67
Demanding vehicle use .................. 228
Desk/Book rest .............................. 61
Diesel particulate filter (DPF) ........... 101
Diffusers ......................................... 28
Dimensions .................................... 264
Dipped headlights .................... 44-207
Direction indicators ................... 46-207
Display
– Standard screen ........................ 109
Door pockets ................................. 59
Doors ............................................. 65
DPF (particulate filter) ..................... 101
Driving Advisor (system) ................. 83
Driving style.................................... 177Electric windows ........................... 70
Electronic alarm ............................. 13
Engine codes ................................. 252
Engine coolant ............................... 232
Engine coolant temperature
indicator ....................................... 108
Engine............................................ 254
Engine marking .............................. 251
Engine oil ....................................... 232