wheel FIAT DUCATO 2014 3.G Owner's Guide

IMPORTANT Electric brakes or other
devices must be used with engine
running.
In addition to the electrical branches,
the vehicle's electric system can only
be connected to the supply cable for an
electric brake and to the cable for an
internal light, though not above 15
W. For connections use the preset
control unit with battery cable no less
than 2.5 mm
2.
IMPORTANT The trailer tow hook
contributes to the length of the vehicle.
When installing on long wheelbase
versions, it is only possible to install
removable tow hooks because the total
vehicle length limit of 6 metres is
exceeded.
If no trailer is fitted, the hook must be
removed from the attachment base and
it must not exceed the vehicle's
original length.IMPORTANT If you wish to leave the
tow hook fitted without towing a trailer,
it is advisable to contact a Fiat
Dealership for the relevant system
update operations because the tow
hook could be detected as an obstacle
by the central sensors.Installation diagram for
Van versions fig. 172
The tow hook structure must be
fastened in the points shown by the
symbol Ø using a total of 6 M10x1.25
screws and 4 M12 screws.
The internal back plates must be at
least 5 mm thick. MAX LOAD ON
BALL: 100/120 kg according to the
payload (see “Weights” table in the
“Technical data” section).
133)
To install a tow hook, the bumpers
must be trimmed as described in the
supplier's installation kit.
Installation diagram for
Truck and Chassis Cab
versions fig. 173
Another tow hook specific to Truck and
Chassis Cab versions in shown in fig.
173.
The structure Ø must be fixed in the
points indicated using a total of 6
M10x1.25 screws and 4 M12 screws.
MAX LOAD ON BALL: 100/120 kg
according to the payload (see
“Weights” table in the “Technical data”
section).
134)
179

INSTRUCTIONS FOR
USING THE REMOVABLE
BALL HEAD TOW BAR
36) 37) 38) 39) 40) 41)
Before setting off, check the correct
locking of the removable ball head tow
bar, as follows:
❒The green mark of the flywheel must
coincide with the green mark on the
tow bar.
❒The flywheel is in the stop position on
the tow bar (without slot).
❒Locked lock and key removed. The
flywheel cannot be removed.
❒Ball head bar firmly secured to the
housing pipe. Check by shaking
with a hand.
The fitting procedure must be repeated
if any of the 4 checked requirements
is not met.
If even only one of the requirements is
not met the tow hook must not be
used, as in this case there is risk of
accidents. Contact the joint
manufacturer.The ball head tow bar can be fitted and
removed manually, without needing
any tool.
Never use working tools or means, as
the mechanism could be damaged.
Never unlock in the case of trailer
attached to the vehicle or fitted rack.
When driving without trailer or rack the
ball head tow bar must be removed
and the closing plug must always
be inserted in the housing pipe. This
applies particularly if the visibility of the
number plate characters or of the
lighting system is reduced.Removable ball head
tow barfig. 174 - fig. 175 - fig. 176
1. Housing pipe - 2. Ball head tow bar
- 3. Locking balls - 4. Release lever -
5. Flywheel - 6. Cap - 7. Key - 8. Red
mark (flywheel) - 9. Green mark
(flywheel) - 10. Green mark (tow bar) -
11. Symbol (control release) - 12.
Closing plug - 13. Coupling pin - 14.
No slot between 2 and 5 - 15. Slot
of approx. 5 mm
174
F1A0380
175 - Locked position, driving
F1A0381
183

Installing the ball head
tow bar
1. Remove the plug from the mounting
pipe.
The ball head tow bar is usually in the
released position when taken out from
the luggage compartment. This can
be observed by the flywheel spaced
from the tow bar, corresponding to
a slot of approx. 5 mm (see figure) and
by the red mark on the flywheel
directed to the green mark on the tow
bar.Please note that the tow bar can be
installed only when in these conditions.
If the locking mechanism of the tow
bar is disengaged before the
installation, or at any other time, and is
in the locked position, it must be
pre-loaded. The locked position can be
identified by the green mark of the
flywheel coinciding with the green mark
of the tow bar and by the flywheel in
the stop position on the tow bar,
namely without slot (see figure).
The locking mechanism is pre-loaded
as follows: with the key inserted and
the lock open, extract the flywheel
following the direction of the arrow and,
to pre-load, rotate according to the
direction of the arrow b until the stop.
The release lever is engaged and the
locking mechanism remains in the
pre-loading position even when the
flywheel is released. The tow bar must
be inserted in the housing pipe with the
coupling pin for the installation. Insert
from the bottom and push upwards.
The mechanism then locks
automatically. Keep your hands far from
the flywheel, as it rotates during the
locking procedure.2. The tow bar must be inserted in the
housing pipe with the coupling pin
for the installation. Insert from the
bottom and push upwards. The
mechanism then locks automatically.
Keep your hands far from the flywheel,
as it rotates during the locking
procedure.
3. Close the lock and always remove
the key. The key cannot be removed
when the lock is released. Apply the
protection cap on the lock.
Removing the tow bar
1. Remove the protection cap from the
lock and press it on the key grip. Open
the lock with the key.
2. Hold the tow bar firmly, remove the
flywheel following the direction of the
arrow and rotate according to the
direction of the arrow b until stopping,
so as to remove till the extracted
position. Then remove the tow bar from
the housing pipe. The flywheel can
then be released; it autonomously
stops in the released position.
3. Arrange the tow bar in the luggage
compartment so that it cannot be
dirtied or damaged by other
transported objects.
4. Insert the suitable plug in the
mounting pipe.176 - Released position, removed
F1A0382
184
STARTING AND DRIVING

SNOW CHAINSThe use of snow chains should be in
compliance with local regulations of
each country.
Snow chains can be fitted to the tyres
of the front wheels (drive wheels) only.
Use of Lineaccessori Fiat snow chains
is recommended. Check the tension
of the snow chains after the first few
metres have been driven.
42)
IMPORTANT With snow chains, use the
accelerator with extreme care to
prevent, or to limit as much as possible,
slipping of the drive wheels that could
cause chain breakage, resulting in
damage to the car body or mechanical
components.
IMPORTANT For versions fitted with
225/75 R16 tyre, use snow chains with
max. thickness 16 mm.
When travelling on snowy roads with
snow chains, it may be helpful to turn
the ASR off: in fact, in these conditions,
the driving wheels skidding when
moving off gives you better traction.
IMPORTANT
42) Keep your speed down when
snow chains are fitted; do not
exceed 50 km/h. Avoid potholes,
steps and pavements and avoid
driving for long distances on
roads not covered with snow to
prevent damaging the vehicle and
the roadbed.
PROLONGED
VEHICLE INACTIVITYIf the vehicle needs to be off the road
for longer than one month, the following
precautions must be taken:
❒park the vehicle indoors in a dry and,
if possible, well-ventilated place;
❒engage a gear;
❒check that the handbrake is not
engaged;
❒disconnect the negative battery
terminal; if the vehicle is equipped
with a battery disconnection function
(disconnector), see the description
of the procedure in the "Controls"
paragraph in the "Dashboard and
controls" section;
❒clean and protect the painted parts
using protective wax;
❒clean and protect the shiny metal
parts using special compounds
available commercially;
❒sprinkle talcum powder on the
windscreen and rear window wiper
rubber blades and lift them off the
glass;
❒slightly open the windows;
187

IN AN EMERGENCY
A punctured tyre or a burnt-out bulb?
At times, a problem may interfere
with our journey.
The pages on emergencies can help
you to deal with critical situations
independently and with calm.
In an emergency we recommend that
you call the freephone number found in
the Warranty Booklet.
It is also possible to call the 00 800
3428 0000 freephone number to
search the nearest Fiat Dealership.STARTING THE ENGINE .................190
REPLACING A WHEEL ...................191
FIX & GO AUTOMATIC QUICK
TYRE REPAIR KIT ...........................196
CHANGING A BULB .......................201
REPLACING AN EXTERIOR BULB ..205
CHANGING AN INTERIOR BULB ....211
REPLACING FUSES........................212
BATTERY RECHARGING ................219
LIFTING THE VEHICLE....................220
TOWING THE VEHICLE ..................220
189

BUMP STARTING
Never bump start the engine by
pushing, towing or driving downhill.
This could cause fuel to flow into the
catalytic converter and damage it
beyond repair.
WARNING
136) This procedure must be
performed by qualified personnel
as incorrect actions may cause
high-intensity electrical discharge.
Furthermore, battery fluid is
poisonous and corrosive: avoid
contact with skin and eyes. Keep
naked flames and lighted
cigarettes away from the battery
and do not cause sparks.
REPLACING A
WHEELGENERAL
INSTRUCTIONS
Wheel replacement and correct use of
the jack and spare wheel (for
versions/markets, where provided) call
for some precautions, which are listed
below.
137) 138) 139) 140) 141)
Please note that:
❒the jack weight is 4.5 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired: in the
event of a fault it must be replaced by
another original one;
❒no tool other than its cranking device
may be fitted on the jack.
142)
To change a wheel,
proceed as follows:
❒stop the vehicle in a position that is
not dangerous for oncoming traffic
where you can change the wheel
safely. The ground should be flat
if possible, and sufficiently firm;
❒stop the engine and pull the
handbrake;
❒engage first gear or reverse;
❒put on the reflective safety jacket
(compulsory by law in certain
countries) before getting out of the
vehicle;
❒indicate that the vehicle has broken
down using the devices required by
the law in the current country (e.g.
warning triangle, hazard lights, etc.);
❒take the extension arm and the
wrench from the tool box/bag under
the passenger seat (see
“Compartment under front passenger
seat” in the “Know your vehicle”
section);
❒for versions with alloy rims, remove
the press-fitted hub cap;
❒loosen the bolts on the wheel to be
replaced by one turn;
❒turn the ring nut to partly extend the
jack;
179
F1A0168
191

❒arrange the jack near the lift support
closest to the wheel to be replaced
at the points shown in fig. 179.
For short wheelbase versions with
retractable footboard, the jack must
be positioned at the lift point shown
in fig. 180 aligned (45°) so that it
does not interfere with the retractable
footboard;
❒warn all bystanders that the vehicle is
about to be lifted. They must stay
clear and not touch the vehicle until it
is back on the ground.❒for versions equipped with
self-levelling air suspension, before
raising the vehicle with the jack,
press buttons A and B fig. 181
simultaneously for at least 5 seconds.
The operating mode for raising the
vehicle is activated: the LEDs on the
buttons come on constantly. To
exit this mode, press buttons A and
B simultaneously for another 5
seconds; both LEDs on the buttons
will go out and full system operation
will be restored. This mode
deactivates automatically when the
speed of approx. 5 km/h is
exceeded.
143)
❒lift the vehicle.
After lifting the vehicle:❒for all versions, when gaining access
through the vehicle's right rear wheel
arch, adjust the screw A fig. 182
for the spare wheel retaining device,
using the wrench provided with
the dedicated extension/adaptor
Bfig. 182;
❒turn wrench C fig. 183 anticlockwise
1 to allow the spare wheel to be
lowered;
❒continue turning anticlockwise until
the stop point, indicated by the
stiffening of the manoeuvre or a click
from the clutch present in the device;
144) 145)
❒use the wheel dismantling spanner to
remove the wheel from the vehicle
fig. 184;
180
F1A0169
181
F1A0170
182
F1A0171
192
IN AN EMERGENCY

❒unscrew the retaining knob D fig. 185
and release the wheel releasing the
support E.
❒use wrench F fig. 186 to completely
unscrew the bolts and remove the
wheel;❒fit the spare wheel, aligning holes G
fig. 187 with the pins H. When fitting
the spare wheel, ensure that the
wheel support surfaces are clean and
free of impurities that could
subsequently cause the bolts to
loosen;
❒screw in the 5 fastening bolts;
❒use the wheel removal wrench to
lower the vehicle and remove the
jack;
❒fully tighten the bolts, passing
alternately from one bolt to the one
diametrically opposite, following
the order illustrated in fig. 187.
At the end of the operation:
❒take the removed wheel, re-attach it
to the mount E fig. 185 and tighten
the knob D;❒introduce the supplied wrench C fig.
183 with the suitable extension B fig.
182 on the screw A fig. 182 of the
spare wheel housing manoeuvring
device and turn clockwise 2 to lift the
spare wheel back up until it is fully
supported in its housing under the
platform, checking that the
attachment reference D fig. 183
appears in the window on the device.
146)
183
F1A0172
184
F1A0173
185
F1A0174
186
F1A0175
G
H
187
F1A0176
193

For vehicles with alloy rims, proceed as
follows:
❒take the kit from the tool bag, located
in the glove compartment;
❒fit the bell A in the suitable plate B fig.
189 and fix it tightening the knob C
fig. 190;❒lay the bracket on the alloy rim and
tighten the special screws on the
nuts of the bracket fig. 191;
❒introduce the supplied wrench C fig.
183 with the suitable extension B fig.
182 on the screw A fig. 182 of the
spare wheel housing manoeuvring
device and turn clockwise to lift
the spare wheel back up until it is
fully supported in its housing under
the platform, checking that the
attachment reference D fig. 183
appears in the window on the device;
❒Check the correct position of the
replaced wheel under the platform
(the lifting system is equipped with a
clutch to limit the end of the stroke).
Incorrect positioning may jeopardise
safety;
❒place the removal wrench back in the
tool bag / compartment;❒place the tool box / compartment in
its housing under the passenger
seat.
147)
WARNING
137) Use your hazard lights, warning
triangle, etc. to show that your
vehicle is stationary according to
the regulations in force.
Passengers should get out of the
vehicle, particularly if it is heavily
loaded, and wait for the wheel
to be changed away from the
traffic. Apply the handbrake.
188
F1A0177
189
F1A0383
190
F1A0384
191
F1A0385
194
IN AN EMERGENCY

138) The spare wheel supplied (for
versions/markets, where
provided) is specific for your
vehicle. Therefore, it must not be
used on other models. Do not
use spare wheels of other models
on your vehicle. The wheel bolts
are specific for your vehicle: do
not use them on different models
and do not use bolts from other
models on your car.
139) Have the wheel repaired and
refitted as soon as possible. Do
not apply grease to the bolt
threads before fitting: they could
come unscrewed.
140) Use the jack only to replace
wheels on the vehicle with which
it is supplied or on other vehicles
of the same model. Never use
the jack for other purposes, such
as lifting other car models. Never
use the jack to carry out repairs
under the vehicle. Incorrect
positioning of the jack may cause
the lifted vehicle to fall. Do not
use the jack for loads higher than
those shown on the label.
141) Never tamper with the inflation
valve. Never introduce tools of any
kind between rim and tyre. Check
tyre and spare wheel pressure
regularly, referring to the values
shown in the "Technical
specifications" section.142) No tools other than the crank
provided should be used with
the spare wheel lifting device; it
should be operated by hand only.
143) On versions equipped with
self-levelling air suspension, never
introduce the head or hands in
the wheel arch: the vehicle could
raise or lower automatically
depending on possible load or
temperature changes.
144) The device should only be
operated by hand, without using
any type of tool other than the
crank provided, like pneumatic or
electrical screwers.
145) The moving components of the
jack (screw and joints) can also
cause injuries: do not touch them.
If you come into contact with
lubricating grease, clean yourself
thoroughly.146) At the end of the operation of
raising/locking the spare wheel,
after having checked the correct
positioning of the wheel under the
platform (white notch inside the
window on the device), the key
must be extracted, taking care not
to turn it in the wrong direction
to facilitate the extraction of the
key itself, to prevent the
attachment device from being
released and the wheel assembly
not being securely retained fig.
188.
147) Each time the spare wheel is
moved, check that it is correctly
positioned in its housing under
the platform. If it is not correctly
positioned, this could adversely
affect safety.
195