tow FIAT DUCATO 2015 3.G Owner's Guide

IN AN EMERGENCY
A punctured tyre or a burnt-out bulb?
At times, a problem may interfere
with our journey.
The pages on emergencies can help
you to deal with critical situations
independently and with calm.
In an emergency we recommend that
you call the freephone number found in
the Warranty Booklet.
It is also possible to call the 00 800
3428 0000 freephone number to
search the nearest Fiat Dealership.STARTING THE ENGINE .................202
REPLACING A WHEEL ...................203
FIX & GO AUTOMATIC QUICK
TYRE REPAIR KIT ...........................208
CHANGING A BULB .......................212
REPLACING AN EXTERIOR BULB ..216
CHANGING AN INTERIOR BULB ....221
REPLACING FUSES........................222
BATTERY RECHARGING ................232
LIFTING THE VEHICLE....................233
TOWING THE VEHICLE ..................233
201

STARTING THE
ENGINE
Go to a Fiat Dealership immediately if
warning light
stays on constantly on
the instrument panel.
JUMP STARTING
If the battery is flat, it is possible to start
the engine using an auxiliary battery
with the same capacity or a little higher
than the flat one.
It is advisable to contact a Fiat
Dealership to check/replace the battery.
145)
Proceed as follows to start the vehicle:
❒raise the flap A fig. 179 to gain
access to the positive battery
terminal.
❒connect the positive terminals (sign +
near the terminal) of the two batteries
with a jump lead;
❒use a second cable to connect the
negative terminal (–) of the auxiliary
battery to the earth point as shown in
fig. 180;
❒start the engine;
❒when the engine has been started,
remove the cables reversing the
order above.If after a few attempts the engine does
not start, do not persist but contact
the nearest Fiat Dealership.
IMPORTANT Do not directly connect
the negative terminals of the two
batteries: sparks could ignite explosive
gas released from the battery. If the
auxiliary battery is installed on another
vehicle, avoid any metal parts on the
latter and the vehicle with the flat
battery from accidentally coming into
contact.
BUMP STARTING
Never bump start the engine by
pushing, towing or driving downhill.
This could cause fuel to flow into the
catalytic converter and damage it
beyond repair.
179F1A0351
180F1A0352
202
IN AN EMERGENCY

WARNING
145) This procedure must be
performed by qualified personnel
as incorrect actions may cause
high-intensity electrical discharge.
Furthermore, battery fluid is
poisonous and corrosive: avoid
contact with skin and eyes. Keep
naked flames and lighted
cigarettes away from the battery
and do not cause sparks.
REPLACING A
WHEEL
GENERAL
INSTRUCTIONS
Wheel replacement and correct use of
the jack and spare wheel (for
versions/markets, where provided) call
for some precautions, which are listed
below.
146) 147) 148) 149) 150)
Please note that:
❒the jack weight is 4.5 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired: in the
event of a fault it must be replaced by
another original one;
❒no tool other than its cranking device
may be fitted on the jack.
151)
To change a wheel,
proceed as follows:
❒stop the vehicle in a position that is
not dangerous for oncoming traffic
where you can change the wheel
safely. The ground should be flat
if possible, and sufficiently firm;
❒stop the engine and pull the
handbrake;
❒engage first gear or reverse;
❒put on the reflective safety jacket
(compulsory by law in certain
countries) before getting out of the
vehicle;
❒indicate that the vehicle has broken
down using the devices required by
the law in the current country (e.g.
warning triangle, hazard lights, etc.);
❒In the event of a wheel change on a
slope or on unsurfaced roads, put
any object as stop under the wheels;
❒take the tool bag under the
passenger seat (see “Compartment
under front passenger seat” in the
“Know your vehicle” section);
The container includes these tools:
A - tow hook
B - rod for spanner
C - bolt spanner
D - jack
181F1A0168
203

175) Do not attempt to charge a
frozen battery: it must be thawed
first, otherwise it may explode.
If freezing has occurred, the
battery should be checked by
skilled personnel to make sure
that the internal elements are not
damaged and that the body is
not cracked, with the risk of
leaking poisonous and corrosive
acid.LIFTING THE
VEHICLE
If the vehicle needs to be lifted, go to a
Fiat Dealership which is equipped
with the arm hoist or workshop lift.
The vehicle must only be lifted laterally
by placing the ends of the arms or
workshop lift in the areas shown in fig.
235.
TOWING THE
VEHICLE
176) 177) 178) 179) 180) 181) 182) 183) 184)
The vehicle is equipped with two rings
for attaching the tow hook.
235F1A0366
236F1A0221
237F1A0222
233

The front ring is located in the tool box
beneath the passenger side seat. On
versions with Fix&Go kit and without
spare wheel, the tool box is available
only on request for versions/markets
where provided.In the absence of the tool box the
vehicle front tow hook is housed in the
on-board documentation container,
together with the Owner Handbook.
To use it, proceed as follows:
❒Open the flap A and remove it as
illustrated in fig. 236;
❒turn retaining knob B fig. 236
anticlockwise and remove it to allow
the box fig. 237 to come out;
❒take the screwdriver provided from
the box and prise up at the point
shown to raise the cap C fig. 239;
❒take the tow ring D from the box and
screw it onto the threaded pin fig.
239.
The rear ring B fig. 240 is located at the
point shown in the diagram.
WARNING
176) Screw on the tow hook and
check that it stops at the end
of travel position.
177) Before towing, switch off the
steering lock (see "Starting
device" paragraph under the
"Knowing your car" section).
178) Remember that the brake servo
and the electric power steering
are not available during towing
operations. Significantly greater
force must be exerted on the
brake pedal and on the steering
wheel to operate them.
179) Do not use flexible cables for
towing and avoid jerking. During
towing operations, make sure that
the fastened joint does not
damage adjoining components.
238F1A0344
239F1A0223
240F1A0224
234
IN AN EMERGENCY

180) When towing the vehicle
comply with the specific rules of
the Highway Code regarding
the towing device and the
behaviour on the road.
181) Do not start the engine while
towing the vehicle.
182) Towing must be made
exclusively on roads/streets; the
device must not be used to
recover the vehicle if it got off the
road.
183) Towing must not be made for
getting past significant obstacles
on the road (e.g. heaps of snow
or material on the road surface).
184) Towing must take place with
the two vehicles (one towing,
the other towed) aligned as much
as possible; towing by roadside
assistance vehicles, too, must
take place with the two vehicles
aligned as much as possible
235

SCHEDULED
SERVICING
Correct servicing is essential for
ensuring long vehicle life under the best
conditions.
This is why Fiat has planned a series of
checks and maintenance operations
every 48,000 km depending on the
engine version.
The scheduled maintenance does not,
however, cover all the needs of the
vehicle: also during the initial period,
before the 48,000 km service and
between one service and the next,
ordinary care such as systematic fluid
level checks with top ups and tyre
pressure checks, etc. remain
necessary.IMPORTANT The Scheduled Servicing
services are set out by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
Scheduled Servicing can be carried
out by any Fiat Dealership, at
pre-established times.
If during each operation, in addition to
the ones scheduled, the need arises for
further replacements or repairs, these
may only be carried out with the
express agreement of the Customer.
IMPORTANT It is advisable to inform a
Fiat Dealership of any small operating
irregularities without waiting for the next
service.
If your vehicle is used frequently for
towing, the interval between service
coupons must be reduced.
238
SERVICING AND MAINTENANCE

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years246810
Replace accessory drive belt(s)●
Replacethe accessory drive belt(s) (115 MultiJet versions) (°))●●
Replace toothed timing drive belt (*) (110 (°)130-150 MultiJet versions)
Replace toothed timing drive belt (**) ( 115 MultiJet versions (°))
Replace air cleaner cartridge (***)●●●●●
Change engine oil and replace oil filter (°°) (#)
Change the brake fluid (§)●●●●●
Replace pollen filter●●●●●
(°)Version for specific markets
(*) Advised maximum mileage 192,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town use, long
periods of idling) or at least every 5 years.
(**) Advised maximum mileage 144,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town use, long
periods of idling) or at least every 5 years.
(***) If the vehicle is equipped with a specific air cleaner for dusty areas: -every 20,000 km check and wash cleaner; every 40,000 km replace cleaner.
(°°) The actual interval for changing the oil and replacing the engine oil filter depends on the car usage conditions and is signalled by the warning light or message (if present) on
the instrument panel (see “Warning lights and messages” paragraph) and must never exceed 2 years.
(#) If the vehicle is driven mainly in towns, change engine oil and oil filter every 12 months.
(§) The brake fluid replacement has to be done every two years, irrespective of the mileage.
241

PERIODIC CHECKS
Before long journeys, check and, if
necessary, restore:
❒engine coolant level;
❒brake fluid level;
❒control and recovery of additive level
for AdBlue Diesel emissions (UREA)
(for versions/markets, where
provided);
❒windscreen washer fluid level;
❒tyre inflation pressure and condition;
❒operation of lighting system
(headlamps, direction indicators,
hazard warning lights, etc.);
❒operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper
blades.
To ensure that the vehicle is always
efficient and well maintained, it is
advisable to make sure that you carry
out the above operations regularly
(approximately every 1000 km and
every 3000 km for checking and
topping up engine oil is advisable).
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
❒engine often idling or driving long
distances at low speeds or long
periods of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
❒check front disc brake pad
conditions and wear;
❒check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;
❒visually inspect conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel system -
brakes) and rubber elements (boots -
sleeves - bushes - etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect condition of the
accessory drive belts;❒check and, if necessary, change
engine oil and replace oil filter;
❒Restore additive level for AdBlue
Diesel emissions (UREA) (for versions
/ markets where applicable), at the
ignition of the lamp or the message
on the instrument panel;
❒check and, if necessary, replace
pollen filter.
242
SERVICING AND MAINTENANCE

WEIGHTS
VAN WEIGHTS
2800 kg GVW versions(*) 3510 kg GVW versions(*)
110 (**)
/130/150 MultiJet110 (**)/130/150 MultiJet
Unladen weight (with all fluids, fuel tank filled to
90% and without optional equipment)1845 ÷ 1860 1860 ÷ 2000
Maximum permitted loads (°)
– front axle: 1630 1850
– rear axle: 1650 2000
– total: 2800 3510
Towable loads
– braked trailer: 2000 2500
– non-braked trailer: 750 750
Maximum load on ball joint (braked trailer): 100 100
(*) The values indicated refer to panel and glazed Vans in medium and short wheelbases with high and low sides.
(**) Version for specific markets
(°) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load platform within the maximum permittedloads.
286
TECHNICAL SPECIFICATIONS