ESP FIAT DUCATO 2015 3.G Service Manual

WARNING
194) Battery liquid is poisonous and
corrosive. Avoid contact with skin
and eyes. Keep naked flames
and sources of sparks away from
the battery: risk of explosion and
fire.
195) Using the battery with
insufficient fluid irreparably
damages the battery and may
cause an explosion.
196) Before performing any
operation on the electrical system,
disconnect the negative battery
cable through the suitable
terminal, after having waited at
least one minute from turning the
ignition key to STOP.
197) Always wear appropriate
goggles when working on or near
the battery.
IMPORTANT
52) Incorrect assembly of electrical
and electronic devices may cause
severe damage to your vehicle.
Contact a Fiat Dealership if you
want to install accessories after
purchasing the vehicle (alarms,
radiophone, etc.): they will
suggest the most suitable devices
and advise you whether a higher
capacity battery needs to be
installed.
53) If the vehicle needs to be off the
road for a long period under
conditions of intense cold, remove
the battery and take it to a
heated location, otherwise it may
freeze.
IMPORTANT
4) Batteries contain substances
which are very dangerous for the
environment. To replace your
battery, we recommend
contacting your Fiat Dealership to
dispose of your old battery in full
respect of the environment and in
compliance with all applicable
laws and regulations.
253

Dry the less visible parts, such as the
door frames, bonnet and the headlight
frames with special care, as in these
areas water may stagnate more easily.
It is a good idea to leave the vehicle
outdoors for a while after washing it to
give the water time to evaporate.
Do not wash the vehicle after it has
been left in the sun or with the bonnet
hot: this may alter the shine of the
paintwork.
Exterior plastic parts should be cleaned
in the same way as the rest of the
vehicle. Where possible, do not park
the vehicle under trees; the resinous
substances released by many species
give the paint a dull appearance and
increase the possibility of corrosion.
IMPORTANT Bird droppings must be
washed off immediately and thoroughly
as the acid they contain is particularly
aggressive.
5)
Windows
To clean glasses, use specific cleaning
products. Use clean cloths to avoid
scratching the glass or damaging the
transparency.
IMPORTANT Wipe the rear window
inside gently with a cloth following the
direction of the filaments to avoid
damaging the heating device.
Engine compartment
At the end of each winter, thoroughly
wash the engine compartment, taking
care to avoid spraying the water jet
directly onto the electronic control units
and the relay/fuse box on the left side
of the engine compartment (driving
direction). Have this operation
performed at a specialised workshop.
IMPORTANT The washing should
take place with the engine cold and the
ignition key in the STOP position. After
the washing operation, make sure
that the various protections (e.g. rubber
caps and guards) have not been
removed or damaged.Front headlights
IMPORTANT Never use aromatic
substances (e.g. petrol) or ketones (e.g.
acetone) for cleaning the plastic lenses
of the front headlights.
IMPORTANT
55) Some car washes with old-style
blades and/or in a poor state of
repair can damage the paintwork,
facilitating the formation of lines
that give the paint a dull/misty
appearance, especially on dark
colours. If this happens, lightly
polish the paintwork with
appropriate products.
IMPORTANT
5) Detergents cause water pollution.
The vehicle should be washed in
areas equipped for collecting
and purifying the liquid used in
the washing process.
258
SERVICING AND MAINTENANCE

IDENTIFICATION
DATA
It is advisable to take note of the
identification codes. Identification codes
are printed and shown on the plates
as indicated below, together with the
positions:
❒VIN plate.
❒Chassis marking.
❒Bodywork paint identification plate.
❒Engine marking.
V.I.N. PLATE
This plate is fitted to the engine
compartment front crossmember and
contains the following data fig. 252:
BType-approval number.
CVehicle type identification code.
DChassis serial number.
EMaximum permitted weight of vehicle
fully laden.
FMaximum authorised weight of
vehicle fully laden plus trailer.
GMaximum permitted weight on first
(front) axle.
HMaximum authorised weight on
second axle (rear).
IEngine type.
LBodywork version code.
MSpare parts number.
NCorrect value of smoke coefficient
(for diesel engines)
CHASSIS MARKING
They are located respectively: one on
the passenger side interior wheel arch,
A fig. 253, and the other on the low
part of the windscreen fig. 254.The marking includes:
❒type of vehicle;
❒chassis serial number.
252F1A0243
253F1A0244
254F1A0365
262
TECHNICAL SPECIFICATIONS

BODYWORK PAINT
IDENTIFICATION PLATE
This plate is fitted to the engine
compartment front crossmember fig.
255 and contains the following data:
APaint manufacturer.
BColour name.
CFiat colour code.
DRespray and touch up colour code.ENGINE MARKING
Engine marking is stamped on the
cylinder block and includes the model
and the serial number.
255F1A0369
263

ENGINE
General information
110 MultiJet (*) 115 MultiJet (*)130 MultiJet 150 MultiJet180 MultiJet
Power
Type code F1AE3481G 250A1000 F1AE3481D F1AE3481E F1CE3481E
CycleDiesel Diesel Diesel Diesel Diesel
Number and layout of
cylinders4 in line 4 in line 4 in line 4 in line 4 in line
Piston bore and stroke (mm) 88 x 94 83 x 90.4 88 x 94 88 x 94 95.8 x 104
Total displacement (cm³) 2287 1956 2287 2287 2999
Compression ratio 16,2 : 1 16,5 : 1 16,2 : 1 16,2 : 1 17,5 : 1
Maximum power (EC) (kW) 82,5 84,6 96 109 130
Maximum power (EC) (HP) 110 115 130 148 177
Corresponding engine speed
(rpm)3600 3750 3600 3600 3500
Maximum torque (EC) (Nm) 300 280 320 350 400
Corresponding engine speed
(rpm)1800 1500 1800 1500 1400
Fuel Diesel for motor vehicles (EN590 specification)
(*)Version for specific markets
266
TECHNICAL SPECIFICATIONS

90600 kg
91615 kg
92630 kg
93650 kg
94670 kg
95690 kg
96710 kg
97730 kg
98750 kg
99775 kg
100800 kg
101825 kg
102850 kg
103875 kg
104900 kg
105925 kg
106950 kg
107975 kg
1081000 kg
1091030 kg
1101060 kg
1111090 kg
1121120 kg
1131150 kg
1141180 kg
1151215 kg
1161250 kg
1171285 kg
1181320 kg
1191360 kg
RIM PROTECTOR TYRES
206)
WARNING
206) Do NOT fit hub caps when
using integral caps fixed (with
springs) to the steel rim and
aftersale tyres provided with Rim
Protector fig. 257. The use of
unsuitable tyres and hub caps
may cause sudden loss of tyre
pressure.
CORRECT READING OF
THE RIM CODE
Example: 6J x 15 ET 43
(see fig. 256)
6rim width in inches (1).
Jrim drop centre outline (side
projection where the tyre bead rests)
(2).
15rim fitting diameter in inches
(corresponds to the diameter of the
tyre to be mounted) (3 = Ø).
ET 43wheel camber (distance between
the disc/rim support plane and
the wheel rim centre line).
257F1A0248
271

RIMS AND TYRES PROVIDED
Versions Rims Tyres provided
Ducato (except
r
ecreational)6Jx15'' - H2215/70 R15C 109/107S
225/70 R15C 112/105S
6Jx16'' - H2215/75 R16C 116/114R (*)
225/75 R16C 118/116R (*)
Ducato (recreational)6Jx15'' - H2 215/70 R15CP 109/107Q
6Jx16'' - H2 225/75 R16CP 116/114Q
Ducato Maxi (except
recreational)6Jx16'' - H2215/75 R16C 116/114R
225/75 R16C 118/116R
Ducato Maxi
(recreational)6Jx16'' - H2225/75 R16CP 116/114Q
225/75 R16CP 118R
(*) For versions/markets, where provided, depending on the max. speed of the vehicle..
If using M+S winter tyres with speed index lower than “S” for 15" wheels and “R” for 16" wheels, respect the max. vehicle
speed indicated in the table: Maximum speed index.
IMPORTANT Only use the tyres indicated on the vehicle Registration document.
If using class C tyres on a Camping vehicle, always use wheels with a metal inflation valve. When replacing, it is always
advisable to use Camping tyres.
272
TECHNICAL SPECIFICATIONS

WEIGHTS
VAN WEIGHTS
2800 kg GVW versions(*) 3510 kg GVW versions(*)
110 (**)
/130/150 MultiJet110 (**)/130/150 MultiJet
Unladen weight (with all fluids, fuel tank filled to
90% and without optional equipment)1845 ÷ 1860 1860 ÷ 2000
Maximum permitted loads (°)
– front axle: 1630 1850
– rear axle: 1650 2000
– total: 2800 3510
Towable loads
– braked trailer: 2000 2500
– non-braked trailer: 750 750
Maximum load on ball joint (braked trailer): 100 100
(*) The values indicated refer to panel and glazed Vans in medium and short wheelbases with high and low sides.
(**) Version for specific markets
(°) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load platform within the maximum permittedloads.
286
TECHNICAL SPECIFICATIONS

VAN WEIGHTS
3000 kg GVW versions(*) 115 MultiJet (**)110 (**)/130/150
MultiJet180 MultiJet Power
Unladen weight (with all fluids, fuel tank filled to
90%
and without optional equipment)1845 ÷ 1910 1860 ÷ 1925 1940 ÷ 2005
Maximum permitted loads (°)
– front axle: 1630 1630 1630
– rear axle: 1650 1650 1650
– total: 3000/2420 ÷ 2460 (**) 3000/2435 ÷ 2475 (**) 3000
Towable loads
– braked trailer: 2000 2000 ÷ 2500 2500
– non-braked trailer: 750 750 750
Maximum load on ball joint (braked trailer): 100 100 100
(*) The values indicated refer to panel and glazed Vans in medium and short wheelbases with high and low sides.
(**) Version for specific markets
(°) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load platform within the maximum permittedloads.
287

VAN WEIGHTS
3300 kg GVW versions(*) 115 MultiJet (**)110 (**)/130/150
MultiJet180 MultiJet Power
Unladen weight (with all fluids, fuel tank filled to
90%
and without optional equipment)1845 ÷ 1985 1860 ÷ 2000 1940 ÷ 2080
Maximum permitted loads (°)
– front axle: 1750 1750 1750 ÷ 1800
– rear axle: 1900 1900 1900
– total: 3300 3300 3300
Towable loads
– braked trailer: 2000 2000 ÷ 2500 2500
– non-braked trailer: 750 750 750
Maximum load on ball joint (braked trailer): 100 100 100
(*) The values indicated refer to panel and glazed Vans in medium and short wheelbases with high and low sides.
(**) Version for specific markets
(°) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load platform within the maximum permittedloads.
288
TECHNICAL SPECIFICATIONS