adblue FIAT DUCATO 2015 3.G Owners Manual

KNOW YOUR VEHICLE
In-depth knowledge of your new vehicle
starts here.
The booklet that you are reading simply
and directly explains how it is made
and how it works.
That’s why we advise you to read it
seated comfortably on board, so that
you can see what is described here for
yourself.SYMBOLS ...................................... 11
THE FIAT CODE SYSTEM ............... 11
THE KEYS....................................... 12
ELECTRONIC ALARM..................... 14
IGNITION SWITCH .......................... 15
SEATS ............................................ 16
HEAD RESTRAINTS ........................ 24
STEERING WHEEL ......................... 25
REAR VIEW MIRRORS .................... 25
HEATING AND VENTILATION.......... 28
DIFFUSERS..................................... 29
HEATING AND VENTILATION
CONTROLS .................................... 29
MANUAL CLIMATE CONTROL
SYSTEM ......................................... 32
AUTOMATIC CLIMATE CONTROL
SYSTEM ......................................... 35
ADDITIONAL HEATER ..................... 41
INDEPENDENT ADDITIONAL
HEATER .......................................... 41
EXTERNAL LIGHTS......................... 47
WINDOW CLEANING ...................... 51
CRUISE CONTROL ......................... 54
ROOF LIGHTS ................................ 57
CONTROLS .................................... 59
FUEL CUT-OFF SWITCH ................ 62INTERIOR FITTINGS ...................... 63
TACHOGRAPH ............................... 68
SPEED BLOCK ............................... 69
SELF-LEVELLING AIR
SUSPENSION ................................. 69
DOORS ........................................... 70
ELECTRIC WINDOWS .................... 76
BONNET ......................................... 77
ROOF RACK/SKI RACK .................. 79
HEADLIGHTS.................................. 79
ABS ................................................ 80
ESC (ELECTRONIC STABILITY
CONTROL) SYSTEM ....................... 82
TRACTION PLUS SYSTEM ............. 86
TPMS (TYRE PRESSURE
MONITORING SYSTEM) ................. 87
DRIVING ADVISOR ......................... 90
REAR CAMERA (PARKVIEW®
REAR BACK UP CAMERA) ............. 95
TRAFFIC SIGN RECOGNITION ....... 97
EOBD SYSTEM............................... 98
PARKING SENSORS....................... 99
START&STOP SYSTEM ..................101
ADDITIVE FOR DIESEL EMISSIONS
ADBLUE (UREA)..............................104
9

IMPORTANT
18) If the climate comfort is to be
favoured, the Start&Stop system
can be deactivated, for a
continuous operation of the
climate control system.
WARNING
87) The vehicle should always be
evacuated after the key has been
removed or turned to the STOP
position. When refuelling, make
sure that the car is switched off
with the key in the STOP position.
88) If the battery needs to be
replaced, always contact a Fiat
Dealership. The replacement
battery should be of the same
type (L6 105Ah/850A) and should
have the same characteristics.89) Before opening the bonnet,
make sure that the vehicle is
switched off and the key is in the
STOP position. Follow the
instructions on the label on the
front crossmember. It is advisable
to extract the key when there
are other people in the vehicle.
ADDITIVE FOR
DIESEL EMISSIONS
ADBLUE (UREA)
The vehicle is equipped with a Selective
Catalytic Reduction system to meet
the strict Diesel emissions standards
required by the Agency for
Environmental Protection.
The purpose of the system of Selective
Catalytic Reduction is to reduce the
nitrogen oxides levels emitted by
engines; these elements are harmful to
our health and to the environment
even at minimum levels. A small
amount of additive for Diesel emissions
AdBlue (UREA) is injected upstream
of the catalyst exhaust outlet where,
when it turns into gas, converts
nitrogen oxides, that create smog, in
simple nitrogen and water vapour, two
natural components of air we breathe.
You can use your vehicle with the
peace of mind of knowing that you are
contributing to a cleaner and healthy
environment for future generations.
105

IMPORTANT
❒When the gun distributor fuel "snaps"
or interrupts the supply, the tank is
nearly full and you can run two
additional top-ups after shooting
automatic.
92) 93) 94)
Topping for additive Diesel
Emissions AdBlue (UREA)
96)
When refuelling the additive for Diesel
Emissions AdBlue (UREA) with
dispensing gun:
❒park the vehicle on ground level;
❒turn off the engine by turning the key
in the OFF position;
❒open the door to fuel A fig. 141 and
then unscrew and remove the cap C
fig. 141 from the filler neck of UREA;
❒insert the dispensing gun for topping
up UREA in the filler neck;
❒immediately stop filling the tank
UREA if it shows one of the cases
listed below:
- If AdBlue is spilled out of the filler
neck, clean up well the area and
proceed to filling up again;- If during filling the dispensing gun
clicks, it indicates that the UREA tank is
full. Do not proceed with the
replacement, to prevent spillage of
AdBlue (UREA).
❒When you finished topping, remount
cap C fig. 141 on the filler neck
UREA, turning it clockwise until it
stops;
❒turn the key in the pawl starter in the
ON position (no need to start the
engine);
❒wait for the signal on the instrument
panel to power off before moving the
vehicle, the warning light may stay
on for a few seconds to half a
minute. In case of motor start-up and
movement of the vehicle, the
warning sign will remain on for a
longer period of time, but there are
no problems on the engine
functionality. If topping up is done
with the UREA tank empty, you have
to wait two minutes before starting
the vehicle.
When refuelling the additive for Diesel
Emissions AdBlue (UREA) with bottle:
❒park the vehicle on ground level;
❒turn off the engine by turning the key
in the OFF position;❒open the door to fuel A fig. 141 and
then unscrew and remove the cap C
fig. 141 from the filler neck of UREA;
❒screw the bottle of AdBlue (UREA)
into the filler neck until it stops (fig.
142, ref. 1);
❒by pressing the bottom of the bottle
to press the filler pipe, the safety
valve of the bottle unlocks and starts
topping up(fig. 142 ref. 2);
110
KNOW YOUR VEHICLE
142F1A5005

❒if during the topping up, the level of
AdBlue in the bottle does not drop,
it means that you have reached
the full tank, therefore proceed pulling
the bottle towards you in order to
re-lock the safety valve of the bottle
and unscrew the bottle from the
filler (fig. 142, ref. 3);
❒after removing the bottle remount
cap C fig. 141 on the filler neck
UREA, turning it clockwise until it
stops;
❒turn the key in the pawl starter in the
ON position (no need to start the
engine);
❒wait for the signal on the instrument
panel to power off before moving the
vehicle, the warning light may stay
on for a few seconds to half a
minute. In case of motor start-up and
movement of the vehicle, the
warning sign will remain on for a
longer period of time, but there are
no problems on the engine
functionality;
❒If topping up is done with the UREA
tank empty, you have to wait two
minutes before starting the vehicle;NoteThe driving conditions (altitude,
vehicle speed, load, etc.) determine the
quantity of UREA used by the vehicle.
In order to use the additive for Diesel
Emissions (UREA) correctly, see "Fluids
and lubricants" in the "Technical data".
IMPORTANT
❒Exceeding the maximum filling
level of the tank UREA, it can
cause damage to the tank and
spilling UREA. Please avoid
topping up after filling the tank.
❒DO NOT EXCEED THE MAXIMUM
LEVEL. The UREA freezes at
under -11 ° C. Although the
system is designed to operate
below the freezing point of the
UREA, it is advisable not to fill the
tank beyond the maximum level
because if the UREA freezes
the system can be damaged.
❒If the UREA is spilled on painted
surfaces or aluminium,
immediately clean the area with
water and use absorbent material
to collect the fluid that has been
spilled on the ground.
❒Do not try to start the engine if
UREA was accidentally added
to the diesel fuel tank, this can
result in serious engine damage,
contact Dealership.❒Use AdBlue only according to DIN
70 070 and ISO 22241-1. Other
fluids may cause damage to the
system: also exhaust emissions
would no longer comply with
the law. The distribution
companies are responsible for
the compliance of their product.
Observe the precautions of
storage and maintenance, in
order to preserve the initial
qualities. The manufacturer of the
vehicle does not recognize any
guarantee in case of
malfunctions and damage caused
to the vehicle due to the use of
urea (AdBlue) not in accordance
with regulations.
❒Any introduction of diesel fuel
inside the tank AdBlue, causes
irreversible damage to the
pumping unit circuit AdBlue.
❒Do not add additives to AdBlue.
Do not dilute AdBlue with tap
water as this may damage the
system of purification of exhaust
gases.
111

❒In case of damage to the sewage
system of exhaust gas resulting
from the use of additives / tap
water, the introduction of diesel
fuel, or at least by not fulfilling the
requirements, the warranty
expires.
AdBlue tank topping
(UREA) in cold
environments
Since AdBlue (UREA) starts to freeze
around the -11 ° C, the vehicle is
equipped with an automatic system of
heating UREA that allows the system to
function properly at temperatures
below -11 ° C.
If the vehicle remains idle for a long
period at temperatures below the -11 °
C, the UREA in the tank might freeze.
If the tank UREA was filled beyond
the maximum level and freezes, it can
be damaged; for this reason it is
advisable not to exceed the maximum
level of the tank.
Pay extra attention to avoid exceeding
the maximum level when you use
portable containers for topping up.Fuel storage - Diesel
Fuel
95)
In case of the storage of massive
amounts of fuel, good maintenance is
essential. The fuel contaminated with
water favours the proliferation of
"microbes". These microbes create a
"slime" that can clog the filter system
and fuel pipes. Remove water from the
supply tank and regularly replace the
filter pipe.
NoteWhen a diesel engine runs out of
fuel, air is blown through the fuel
system.
AdBlue storage (UREA)
AdBlue (UREA) is considered a very
stable product with a long shelf life. If is
stored at temperatures between -12 °
and 32 ° C, it can be stored at least for
a year.
Since UREA can freeze at temperatures
at or below -11 ° C, the system was
designed to operate also in these cold
environments, thanks to an automatic
heating system which operates when
the engine is started.
NoteWhen you need to keep the
AdBlue (UREA), it is important to know
that:❒any container or part that comes in
contact with the UREA must be
compatible with it (plastic or stainless
steel). Materials such as copper,
brass, aluminium, iron or stainless
steel is not as susceptible to
corrosion by UREA are to be
avoided;
❒if UREA is spilled from a container,
completely clean the area.
IMPORTANT
19) Only refuel with automotive
diesel complying with the
European specification EN 590.
The use of other products or
mixtures may damage the engine
beyond repair and consequently
invalidate the warranty, due to the
damage caused. If you
accidentally introduce other types
of fuel into the tank, do not start
the engine. Empty the tank. If the
engine has been run for even an
extremely limited amount of time,
you must not only drain the fuel
tank, but the rest of the supply
circuit as well.
112
KNOW YOUR VEHICLE

WARNING
92) Do not bring naked flames or lit
cigarettes near to the fuel tank
opening: fire risk. Keep your face
away from the fuel filler to prevent
breathing in harmful vapours.
93) To avoid fuel spillage and the
exceeding of the maximum level,
avoid topping up after filling the
tank.
94) Any fuel pumping in portable
containers located on a floor
can cause a fire. Danger of burns.
Always put the fuel container on
the ground during filling. Avoid
using contaminated fuel: a fuel
contaminated with water or earth
can cause serious damage to
the motor supply. Proper
maintenance of the fuel filter, of
the engine and the fuel tank is
essential.
95) Do not open the fuel system at
high pressure with the engine
running. The operation of the
engine creates a high fuel
pressure. A jet of high-pressure
fuel can cause serious injury or
death.
WARNING
96) If AdBlue overheats for a
prolonged period inside the tank
to over 50 ° C (for example due
to direct solar irradiation), AdBlue
can decompose ammonia
vapours. Ammonia vapours have a
pungent odour when the cap of
the AdBlue tank is unscrewed,
therefore be careful not to inhale
any ammonia vapours in the tank
outlet. In this concentration,
however, the ammonia vapors are
not harmful or dangerous to
health.
PROTECTING THE
ENVIRONMENT
The following devices are used for
reducing diesel fuel engine emissions:
❒oxidising catalytic converter;
❒exhaust gas recirculation system
(EGR);
❒particulate filter (DPF) (for versions/
markets, where provided).
97)
DIESEL PARTICULATE
FILTER (DPF)
The Diesel Particulate Filter is a
mechanical filter, integral to the exhaust
system, that physically traps carbon
particles present in the exhaust gases
of diesel engines.
The diesel particulate filter has been
adopted to eliminate almost all
particulates in compliance with current /
future legal regulations.
During normal use of the vehicle, the
Powertrain Control Module records
a set of data (travel time, type of route,
temperatures reached etc.) and
calculates how much particulate has
been trapped by the filter.
113

PERIODIC CHECKS
Before long journeys, check and, if
necessary, restore:
❒engine coolant level;
❒brake fluid level;
❒control and recovery of additive level
for AdBlue Diesel emissions (UREA)
(for versions/markets, where
provided);
❒windscreen washer fluid level;
❒tyre inflation pressure and condition;
❒operation of lighting system
(headlamps, direction indicators,
hazard warning lights, etc.);
❒operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper
blades.
To ensure that the vehicle is always
efficient and well maintained, it is
advisable to make sure that you carry
out the above operations regularly
(approximately every 1000 km and
every 3000 km for checking and
topping up engine oil is advisable).
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
❒engine often idling or driving long
distances at low speeds or long
periods of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
❒check front disc brake pad
conditions and wear;
❒check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;
❒visually inspect conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel system -
brakes) and rubber elements (boots -
sleeves - bushes - etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect condition of the
accessory drive belts;❒check and, if necessary, change
engine oil and replace oil filter;
❒Restore additive level for AdBlue
Diesel emissions (UREA) (for versions
/ markets where applicable), at the
ignition of the lamp or the message
on the instrument panel;
❒check and, if necessary, replace
pollen filter.
242
SERVICING AND MAINTENANCE

SUPPLIES
115
MultiJet (°)110 (°)/130
MultiJet150
MultiJet180
MultiJet
PowerPrescribed fuels and original
lubricants
Fuel tank (litres): 90 (*) 90 (*) 90 (*) 90 (*)
Dieselfor motor vehicles
(EN590 specification)
including a reserve of (litres): 10/12 10/12 10/12 10/12
UREA tank (litres)
(for versions markets, where
provided)- - 15 -AdBlue (urea-water solution)
according to DIN 70 070 and
ISO 22241-1
207) ,208)
Engine cooling system
(litres):8 (**) 9,6 (**) 9,6 (**) 10 (**)Mixture of demineralised water
and 50% PARAFLUUP(***)
Engine sump (litres): 4.9 5.3 5.3 8
SELENIA WR P.E.
Engine sump and filter (litres): 5.7 5.9 5.9 9
(°)Version for specific markets
(*) A 120 litre tank is available on request for all versions (with reserve of 12 litres). With the "Recreational" option a 60 litre tank is available on request (with reserve of 10 litres).
(**) With Webasto: + 1/4 litre - Underseat heater 600 cc: + 1 litre - Rear heater 900 cc: + 1.5 litres
(***) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLU
UPand demineralised water.
327

115
MultiJet (°)110 (°)/130
MultiJet150
MultiJet180
MultiJet
PowerPrescribed fuels and original
lubricants
Gearbox/differential casing
(litres):-2.7 (MLGU
gearbox)2.7 -TUTELA TRANSMISSION
EXPERYA
Gearbox/differential casing
(litres):2,92.9 (M38
gearbox)2.9TUTELA TRANSMISSION
GEARTECH
Hydraulic braking circuit with
ABS (kg):0.6 0.6 0.6 0.6
TUTELA TOP 4
Hydraulic braking circuit with
ASR/ESP (kg):0.62 0.62 0.62 0.62
Hydraulic power steering: 1.5 1.5 1.5 1.5 TUTELA TRANSMISSION GI/E
Windscreen/headlight
washer reservoir:5.5 5.5 5.5 5.5Mixture of water and TUTELA
PROFESSIONAL SC35
(°)Version for specific markets
WARNING
207) Use AdBlue only according to DIN 70 070 and ISO 22241-1. Other fluids may cause damage to the system: also
exhaust emissions would no longer comply with the law.
208) The distribution companies are responsible for the compliance of their product. Observe the precautions of storage
and maintenance, in order to preserve the initial qualities. The manufacturer of the vehicle does not recognize any
guarantee in case of malfunctions and damage caused to the vehicle due to the use of urea (AdBlue) not in
accordance with regulations.
328
TECHNICAL SPECIFICATIONS

Use Characteristics SpecificationOriginal fluids and
lubricantsApplications
Brake fluidSynthetic
fluid for brake
and clutch systems.
Exceeds specifications:
FMVSS n° 116 DOT 4,
ISO 4925, SAE J 1704.9.55597 or MS.90039TUTELA TOP 4
Contractual Technical
Reference No.
F001.A93Hydraulic brakes and
clutch controls
Protective agent for
radiatorsRed protective agent
with antifreeze action,
based on inhibited
monoethylene glycol
with organic formula.
Exceeds CUNA NC
956-16, ASTM D 3306
specifications.9.55523 or MS.90032PARAFLU
UP
Contractual Technical
Reference No.
F101.M01Cooling circuits Use
rate 50% up to -35°C.
Mixture with different
formulation products
not allowed. (*)
Diesel fuel additiveAdditive for diesel
antifreeze, protecting
diesel engines.-TUTELA DIESEL ART
Contractual Technical
Reference No.
F601.L06To be mixed with diesel
(25 cc per 10 litres)
ADDITIVE FOR
DIESEL EMISSIONS
(UREA)Water-urea solutionDIN 70 070 and ISO
22241-1AdBlueTo be used for filling the
tank UREA on vehicles
equipped with system
of Selective Catalytic
Reduction (SCR).
(*) When the vehicle is used in particularly harsh weather conditions, we recommend using a mixture of 60%PARAFLUUPand 40% demineralised water.
331