maintenance schedule FIAT DUCATO 2015 Owner handbook (in English)

READ THIS CAREFULLY
REFUELLING
Only refuel with automotive diesel conforming to the European specification EN590. The use of other products or mixtures may damage the
engine beyond repair and consequently invalidate the warranty, due to the damage caused.
STARTING THE ENGINE
Make sure that the handbrake is engaged; set the gear lever to neutral; fully depress the clutch pedal without pressing the accelerator, then
turn the ignition key to MAR-ON and wait for the warning lightsandto switch off; turn the ignition key to AVV and release it as
soon as the engine has started.
PARKING ON FLAMMABLE MATERIAL
The catalytic converter develops high temperatures during operation. Do not park on grass, dry leaves, pine needles or other flammable
material: fire hazard.
RESPECTING THE ENVIRONMENT
The vehicle is fitted with a system that allows continuous diagnosis of the emission-related components in order to help protect the
environment.
ELECTRICAL ACCESSORIES
If, after buying the vehicle, you decide to add electrical accessories (with the risk of gradually draining the battery), visit a Fiat Dealership. They
can calculate the overall electrical requirement and check that the vehicle's electrical system can support the required load.
SCHEDULED SERVICING
Correct maintenance enables the vehicle to perfectly maintain performance and safety characteristics, its environmental friendliness and low
running costs over time.
THE OWNER HANDBOOK CONTAINS
... important information, advice and warnings for correct use, driving safety and maintenance of your vehicle over time. Special attention
must be paid to the symbols(safety of persons)(environmental protection)(vehicle integrity).

ENGINE OIL LEVEL
GAUGE
(for versions/markets, where
provided)
The gauge provides a graphic
indication of the level of oil in the
engine.
When the ignition key is turned to
MAR-ON, the display fig. 146 -
fig. 147 shows the oil level by
lighting up / switching off five
symbols.
The gradual switching off of the
symbols indicates a decreasing oil
level.Four or five symbols light up to
indicate a sufficient level of oil in the
sump. If the fifth symbol is not lit,
this does not indicate a fault or that
insufficient oil is present in the
sump.
If the oil level is lower than the
minimum required value, the display
shows a dedicated message
indicating minimum engine oil level
and the need for a top-up.
IMPORTANT To find out the correct
oil quantity, always check using
the dipstick (see paragraph
“Checking levels” in the section
“Maintenance and care”).After a few seconds, the symbol
display indicating the amount
of engine oil disappears and:
❒When the next scheduled servicing
intervention is approaching, the
time to the next service is displayed
and the õ symbol lights up on the
display. When the service date is
reached, the display shows a
dedicated message;
❒Later on, if the time for changing the
engine oil is getting close, the
distance until the next oil change will
appear on the display. When the
service interval has expired a
dedicated warning will be shown on
the display.
IMPORTANT
20) If the needle for the engine
coolant temperature reaches the
red area, stop the engine
immediately and contact a Fiat
Dealership.
146 - Versions with multifunction displayF1A0354
Liv.olio
MAX MIN
147 - Versions with reconfigurable multifunctionF1A0355
119
display

SAVING FUEL
Some useful tips are given below
for fuel saving and reducing harmful
emissions of CO2 and other
pollutants (nitrogen oxides, unburnt
hydrocarbons, Particulate Matter
(PM), etc.).
GENERAL
CONSIDERATIONS
The general factors that affect fuel
consumption are listed below.
Vehicle maintenance
Have checks and adjustments
carried out in accordance with the
“Scheduled Servicing Plan”.
Tyres
Check the tyre pressures at least
once every four weeks: if the
pressure is too low, consumption
levels increase as resistance to
rolling is higher.Unnecessary loads
Do not travel with an overloaded
luggage compartment. The weight
of the vehicle (especially when
driving in town) and its geometry
greatly affect fuel consumption and
stability.
Roof rack/ski rack
Remove the roof rack or the ski
rack from the roof after use. These
accessories decrease aerodynamic
penetration of the vehicle and
have a negative effect on fuel
consumption. When transporting
particularly large objects, use a
trailer if possible.
Electric devices
Use electrical devices only for the
amount of time needed. The heated
rear window, additional headlights,
windscreen/rear window wipers
and heater fan need a considerable
amount of energy, therefore
increasing fuel consumption (by up
to 25% in the urban cycle).Climate control
system
Air conditioning leads to higher fuel
consumption (on average up to
+20%). If the temperature outside
permits, try and use the ventilation
only.
Devices for
aerodynamic control
The use of non-certified spoilers
may adversely affect air drag and
fuel consumption.
DRIVING STYLE
The main driving styles that affect
fuel consumption are listed below.
Cranking
Do not warm up the engine at low
or high revs when the vehicle is
stationary; this causes the engine
to warm up more slowly, thereby
increasing fuel consumption and
emissions. It is therefore advisable
to move off immediately, slowly,
avoiding high speeds: in this way
the engine will warm up more
quickly.
185

SERVICING AND MAINTENANCE
Correct maintenance permits the
performance of the car to be
maintained over time, as well as
limited running costs and
safeguarding the efficiency of the
safety systems.
This chapter explains how.SCHEDULED SERVICING ...............230
SCHEDULED SERVICING PLAN .....231
PERIODIC CHECKS ........................234
DEMANDING VEHICLE USE ...........234
CHECKING LEVELS........................235
AIR CLEANER/POLLEN FILTER ......241
BATTERY ........................................242
WHEELS AND TYRES.....................245
RUBBER HOSES ............................246
WINDSCREEN WIPER ....................246
BODYWORK ...................................248
INTERIORS .....................................250
229

SCHEDULED
SERVICING
Correct servicing is essential for
ensuring long vehicle life under the
best conditions.
This is why Fiat has planned a
series of checks and maintenance
operations every 48,000 km
depending on the engine version.
The scheduled maintenance does
not, however, cover all the needs of
the vehicle: also during the initial
period, before the 48,000 km
service and between one service
and the next, ordinary care such as
systematic fluid level checks with
top ups and tyre pressure checks,
etc. remain necessary.
IMPORTANT The Scheduled
Servicing services are set out by
the Manufacturer. Failure to have
them carried out may invalidate the
warranty.
Scheduled Servicing can be carried
out by any Fiat Dealership, at
pre-established times.If during each operation, in addition
to the ones scheduled, the need
arises for further replacements
or repairs, these may only be
carried out with the express
agreement of the Customer.
IMPORTANT It is advisable to
inform a Fiat Dealership of any
small operating irregularities without
waiting for the next service.
If your vehicle is used frequently for
towing, the interval between service
coupons must be reduced.
230
SERVICING AND MAINTENANCE

PERIODIC CHECKS
Before long journeys, check and, if
necessary, restore:
❒engine coolant level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre inflation pressure and condition;
❒operation of lighting system
(headlamps, direction indicators,
hazard warning lights, etc.);
❒operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper
blades.
To ensure that the vehicle is always
efficient and well maintained, it is
advisable to make sure that you
carry out the above operations
regularly (approximately every 1000
km and every 3000 km for
checking and topping up engine oil
is advisable).
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one
of the following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
❒engine often idling or driving long
distances at low speeds or long
periods of inactivity;
the following checks must be
carried out more often than
indicated in the Scheduled
Servicing Plan:
❒check front disc brake pad
conditions and wear;
❒check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;❒visually inspect conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel system -
brakes) and rubber elements (boots -
sleeves - bushes - etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect condition of the
accessory drive belts;
❒check and, if necessary, change
engine oil and replace oil filter.
❒check and, if necessary, replace
pollen filter.
234
SERVICING AND MAINTENANCE

BRAKE FLUID
186) 187)
50)
Undo the cap E fig. 239 - fig. 240 -
fig. 241 and check that the liquid
contained in the reservoir is at
the maximum level.
The fluid level in the reservoir must
not exceed the MAX mark.
Use the brake fluid shown in the
"Fluids and lubricants" table (see
"Technical Specifications").
NOTE Carefully clean the cap of the
reservoir and the surrounding
surface.
Take great care to ensure that
impurities do not enter the reservoir
when the plug is opened.
For topping-up, always use a funnel
with integrated filter with mesh
equal to or lower than 0.12 mm.IMPORTANT Brake fluid absorbs
moisture. For this reason, if the
vehicle is mainly used in areas with
a high degree of atmospheric
humidity, the fluid should be
replaced at more frequent intervals
than specified in the “Scheduled
Servicing Plan”.
IMPORTANT
47) When topping up, take care not
to mix up the various types of
fluids: they are not compatible
with each other and could
seriously damage the car.
48) The used engine oil and the filter
that has been replaced contain
substances that are harmful to
the environment. To change the
oil and filters, we advise you to
contact a Fiat Dealership.49) PARAFLU
UPantifreeze is used in
the engine cooling system. Use
fluid of the same type as that
contained in the cooling system
for any top-ups. PARAFLU
UP
cannot be mixed with any other
type of fluid. If this happens, do
not start the engine and contact a
Fiat Dealership.
50) Avoid allowing brake fluid, which
is extremely corrosive, to come
into contact with painted areas.
Should it happen, wash
immediately with water.
51) Do not press the power steering
end of travel lock for longer than 8
consecutive seconds with the
engine running because it will
cause noise and risk damaging
the system.
WARNING
180) Never smoke when performing
operations in the engine
compartment. Flammable gases
and fumes may be present and
risk igniting.
240
SERVICING AND MAINTENANCE

181) Be very careful when working in
the engine compartment when
the engine is hot: you may get
burned. Remember that the fan
may start up if the engine is hot:
this could injure you. Scarves, ties
and other loose clothing might
be pulled by moving parts.
182) The cooling system is
pressurised. If necessary, only
replace the plug with another
original one or the operation of
the system may be adversely
affected. Do not remove the
reservoir plug when the engine is
hot: risk of burns.
183) Do not travel with the
windscreen washer reservoir
empty: the windscreen washer is
essential for improving visibility.
184) Some commercial windscreen
washer additives are flammable.
The engine compartment contains
hot parts which could start a fire
on contact.
185) Do not release the cap from
the extension without previously
extracting the system using the
ring.186) Brake fluid is poisonous and
highly corrosive. In the event of
accidental contact, immediately
wash the affected parts with
water and mild soap. Then rinse
thoroughly. Call a doctor
immediately if swallowed.
187) The
symbol on the container
indicates a synthetic brake fluid,
which is different from a mineral
fluid. Using a mineral fluid will
damage the special rubber seals
of the braking system beyond
repair.
188) Prevent power steering fluid
from coming into contact with
hot engine parts: it is flammable.
IMPORTANT
3) Power steering fluid consumption
is extremely low; if another top-up
is required after only a short
period of time, have the system
checked for leaks at a Fiat
Dealership.
AIR CLEANER/
POLLEN FILTER
Have the air cleaner replaced by a
Fiat Dealership.
AIR CLEANER – DUSTY
ROADS
(for versions/markets, where
provided)
The air cleaner for dusty areas is
equipped with a visual filter block
indication device A fig. 244. Check
the reading of the blockage sensor
at intervals (Refer to the "Service
Schedule" in the "Maintenance and
care" section).
244F1A0238
241

When the setting is reached the
indicator B fig. 245 is triggered,
changing to red, even with the
engine off. To reset the indicator,
clean/replace the cartridge as
on normal versions and then reset
the indicator by pressing the button
C fig. 245.
IMPORTANT To blow the filter use
an air jet, do not use water or liquid
detergents.
Since this cleaner is specific to
versions designed for dusty areas,
it is advisable to contact a Fiat
Dealership to change the cleaner.POLLEN FILTER
Pollen filter replacement must be
carried out at a Fiat Dealership.BATTERY
The battery is “limited maintenance”
type: under normal conditions of
use, the electrolyte does not need
topping up with distilled water.
It does, however, need to be
checked periodically at a Fiat
Dealership or by specialist
personnel to make sure it is
working correctly.
The battery is located inside the
passenger compartment, in front of
the pedals. Remove the protective
cover to gain access to it.
189) 190)
REPLACING THE
BATTERY
If required, replace the battery with
an original spare part with the
same specifications.
If a battery with different
specifications is fitted, the service
intervals given in the “Scheduled
Servicing Plan” will no longer be
valid.
Follow the battery manufacturer's
instructions for maintenance.245F1A0239
242
SERVICING AND MAINTENANCE

WARNING
193) Remember that the road
holding qualities of your vehicle
also depend on the correct
inflation pressure of the tyres.
194) If the pressure is too low, the
tyre will overheat and could be
seriously damaged.
195) Avoid switching the tyres from
the right side of the vehicle to the
left side and vice versa.
196) Never submit alloy rims to
repainting treatments requiring
the use of temperatures
exceeding 150°C. The mechanical
properties of the wheels could
be impaired.
RUBBER HOSES
As far as the brake system and fuel
supply system rubber hoses are
concerned, follow the "Scheduled
Servicing Plan" in this chapter
carefully.
Ozone, high temperatures and
prolonged lack of fluid in the
system may cause hardening and
cracking of the hoses, with possible
leaks. Careful checking is therefore
necessary.
WINDSCREEN
WIPER
BLADES
Periodically clean the rubber part
using special products; TUTELA
PROFESSIONAL SC 35 is
recommended.
Replace the blades if the rubber
edge is deformed or worn. In any
case, it is advisable to replace them
approximately once a year.
A few simple precautions can
reduce the possibility of damage to
the blades:
❒if the temperature falls below zero,
make sure that ice has not frozen
the rubber against the glass. Use a
de-icing product to release it if
required;
❒remove any snow from the glass: in
addition to protecting the blades,
this prevents effort on the motor and
overheating;
❒do not operate the windscreen and
rear window wipers on dry glass.
197)
246
SERVICING AND MAINTENANCE