fluid FIAT DUCATO 2016 3.G Owners Manual

INDEPENDENT
ADDITIONAL
HEATER
(for versions/markets, where provided)
The vehicle is available, on request,
with two different independent heaters:
one fully automatic, the other which
can be programmed.
AUTOMATIC VERSION
The additional heater is turned on in
automatic mode when the engine
is started and the required outside
temperature and coolant conditions are
present. Deactivation is always
automatic.
34)
IMPORTANT During periods with low
outdoor temperatures when the device
cuts in, check that the fuel level is
always higher than the reserve level.
Otherwise the device could lock and
require the assistance of a Fiat
Dealership.PROGRAMMABLE
VERSION
The additional heater operates
completely independently of engine
operation and allows the following:
heating the passenger compartment
with the engine off
defrosting the windows;
heat the engine coolant and then the
engine itself prior to starting.
The system consists of:
a diesel burner for heating the water
with an exhaust silencer for the
combustion gases;
a metering pump connected to the
reservoir pipes for supplying the burner;
a heat exchanger connected to the
engine cooling system pipes;
a control unit connected to the
passenger compartment heating/
ventilation system to allow automatic
operation;
an electronic control unit for
controlling and adjusting the built-in
burner;
a digital timer fig. 63 for turning the
heater on manually or for programming
its turn-on time.IMPORTANT The heater is equipped
with a thermal limiter that cuts off
combustion in the case of overheating
due to insufficient coolant/coolant
leaks. In this case, after repairing the
fault in the cooling system and/or
topping up the fluid, press the program
selection button before turning the
heater back on.
Digital timer fig. 63
1) Time/timer display
2) Ventilation warning light
3) Time "forward" adjustment button
4) Program selection button
5) Clock preselection recall number
6) Activation button for immediate
heating
7) Time adjustment/reading warning
light
8) Time "backward" adjustment button
9) Heater cycle warning light
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KNOWING YOUR VEHICLE

In both cases, the heating warning light,
the display lighting and the passenger
compartment heater fan go off and
burning stops.
The fluid circulation pump continues to
work for around two minutes to
dissipate as much heat as possible; the
heater can be turned back on during
this stage.
IMPORTANT The parking heater goes
off when battery voltage is low to allow
the vehicle to be started.
IMPORTANT Before turning on the
device, ensure that the fuel level is
above the reserve. Otherwise the
device could lock and require
the assistance of a Fiat Dealership.
Always turn off the heater when
refuelling and near service stations to
avoid the risk of explosion or fire
hazards.
Do not park the vehicle on
inflammable material such as paper,
grass or dry leaves: fire hazard!
The temperature near the heater
should not exceed 120°C (e.g. during
oven painting in a body shop). The
electronic control unit components may
be damaged at higher temperatures.
Whilst the heater is operating with
the engine switched off, it absorbs
energy from the battery; the engine
should therefore be left running for
a while to make sure that the battery is
properly recharged.
To check the coolant level, follow the
instructions in the "Vehicle
maintenance" chapter, "Engine coolant
system fluid" paragraph. The water in
the heating circuit must contain a
minimum percentage of 10% antifreeze.
For maintenance and repairs,
consult only a Fiat Dealership and use
only original parts.
MAINTENANCE
Have the additional heater checked
regularly at a Fiat Dealership (and
always at the start of every winter). This
will guarantee safe and economic
operation of the heater as well as a long
duration.
ADDITIONAL REAR
HEATING (Panorama and
Combinato)
(for versions/markets, where provided)
The Panorama and Combi versions
are equipped with a main heating
system plus an additional system
(available on request) with controls in
the roof panel trim above the second
row of seats fig. 64.For it to operate, it must be enabled
using the button F fig. 65 on the control
panel.
Turn the knob D to the maximum cold
position (knob at blue sector); air at
ambient temperature will come out of
the rear footwell vents (located under
the seats in the 2nd and 3rd row for
Panorama versions and the grille on the
left wheel arch side for Combi
versions);64F1A0062
MODEF
65F1A0305
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KNOWING YOUR VEHICLE

KNOWING THE INSTRUMENT PANEL
This section of the booklet gives you all
the information you need to
understand, interpret and use the
instrument panel correctly.EOBD SYSTEM............................... 49
CONTROL PANEL AND
ON-BOARD INSTRUMENTS ........... 50
DISPLAY ........................................ 52
TRIP COMPUTER ........................... 54
WARNING LIGHTS AND
MESSAGES .................................... 56
- LOW BRAKE FLUID/HANDBRAKE
APPLIED ............................................ 56
- EBD FAILURE .................................. 57
- AIR BAG FAILURE ............................ 57
- SEAT BELTS REMINDER .................. 57
- ENGINE COOLANT TEMPERATURE
TOO HIGH .......................................... 58
- LOW BATTERY CHARGE ................. 59
- LOW ENGINE OIL PRESSURE ......... 60
-ENGINE OIL DETERIORATED ........... 60
-INCOMPLETE DOOR/LOAD
COMPARTMENT CLOSURE ............... 61
-POWER STEERING FAILURE ............ 61
- SELF-LEVELLING SUSPENSION
FAILURE ............................................. 61
- EOBD/INJECTION SYSTEM
FAILURE ............................................. 63
-UREA INJECTION SYSTEM FAILURE
............................................................ 64
-ABS FAILURE .................................... 64
- FUEL RESERVE ............................... 64
-GLOW PLUG PREHEATING / GLOW
PLUG PREHEATING FAILURE ............ 65
-LOW DIESEL EMISSIONS ADDITIVE
(UREA) LEVEL WARNING ................... 65
-VEHICLE PROTECTION SYSTEM
FAILURE - FIAT CODE ........................ 66
-REAR FOG LIGHTS ........................... 66
- GENERAL FAILURE WARNING ........ 67-DPF (PARTICULATE FILTER)
CLEANING UNDERWAY ..................... 68
- BRAKE PAD WEAR .......................... 68
-DRIVING ADVISOR ........................... 69
- TPMS ............................................... 70
-DIPPED BEAM HEADLIGHTS ........... 71
-FOLLOW ME HOME ......................... 71
- LEFT DIRECTION INDICATOR .......... 71
- RIGHT DIRECTION INDICATOR ....... 71
- FOG LIGHTS .................................... 72
- CRUISE CONTROL .......................... 72
- SPEED LIMITER ............................... 72
- AUTOMATIC MAIN BEAM
HEADLIGHTS ..................................... 72
- MAIN BEAM HEADLIGHTS .............. 72
-"UP" FUNCTION ............................... 73
-EXTERIOR LIGHTS FAILURE ............. 74
-LOW ENGINE OIL PRESSURE
WARNING LIGHT FAILURE ................. 74
-BRAKE LIGHTS FAILURE .................. 74
-MAIN BEAM AUTOMATISM FAULT ... 74
-POSSIBLE ICE ON ROAD ................. 75
-SPEED LIMIT EXCEEDED ................. 75
-SCHEDULED SERVICING ................. 75
-FUEL CUT-OFF DEVICE INERTIA
SWITCH TRIPPED .............................. 76
-COMFORT-MATIC SYSTEM FAILURE
INDICATION ........................................ 76
-PARKING SENSOR FAILURE ............ 76
-DRIVING ADVISOR SYSTEM
FAILURE ............................................. 76
-TRAFFIC SIGN RECOGNITION
FAILURE ............................................. 76
-LIMITED RANGE ............................... 76
-START&STOP SYSTEM
ACTIVATION/DEACTIVATION .............. 77
-START&STOP FAILURE .................... 77
47

WARNING LIGHTS AND MESSAGES
The warning light switches on together with (where the instrument panel permits) a specific message and/or acoustic warning.
These indications are indicative and precautionary and as such must not be considered as exhaustive and/or alternative to
the information contained in the Owner Handbook, which you are advised to read carefully in all cases. Always refer to the
information in this section in the event of a failure warning.
IMPORTANT Failure indications displayed are divided into two categories: very serious and less serious failures. Serious faults
are indicated by a repeated and prolonged warning "cycle". Less serious faults are indicated by a warning "cycle" with a shorter
duration. The display cycle of both categories can be interrupted. The instrument panel warning light will stay on until the
cause of the malfunction is eliminated.
Warning lights on panel
What it means What to do
redLOW BRAKE FLUID/HANDBRAKE APPLIED
The warning light switches on when the key is turned
to MAR-ON, but it should switch off after a few
seconds.
Low brake fluid level
The warning light turns on when the level of the brake
fluid in the reservoir falls below the minimum level,
possibly due to a leak in the circuit.Restore the brake fluid level, then check that the
warning light has switched off.
If the warning light turns on when travelling (on certain
versions together with the message on the display)
stop the vehicle immediately and contact a Fiat
Dealership.
Handbrake applied
The warning light switches on when the handbrake is
engaged.Release the handbrake, then check that the warning
light has switched off.
If the warning light stays on, contact a Fiat Dealership.
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KNOWING THE INSTRUMENT PANEL

What it means What to do
“COMFORT-MATIC" GEARBOX FAILURE
The warning light comes on when the ignition key is
turned to MAR, but should go off after a few seconds.
The warning light in the panel comes on flashing
(together with a message in the reconfigurable
multifunction display and a buzzer) to indicate that the
gearbox is faulty.If the transmission is faulty, contact a Fiat Dealership
as soon as possible to have the system checked.
ENGINE COOLANT TEMPERATURE TOO HIGH
The warning light comes on when the ignition key is
turned to MAR, but should go off after a few seconds.
The warning light turns on when the engine is
overheated.
The display shows the dedicated message.In normal driving conditions: stop the car, switch off
the engine and check that the water level in the
reservoir is not below the MIN mark. In this case, wait
for the engine to cool down, then slowly and carefully
open the cap, top up with coolant and check that the
level is between the MIN and MAX marks on the
reservoir itself. Also check visually for any fluid leaks. If,
when restarting, the warning light switches on again,
contact a Fiat Dealership.
If the vehicle is used under demanding conditions (e.g.
in high-performance driving): slow down and, if the
warning light stays on, stop the vehicle. Wait for 2 or 3
minutes with the engine running and slightly
accelerated to further favour the coolant circulation.
Then stop the engine. Check that the coolant level is
correct as described above.
IMPORTANT Over demanding routes, it is advisable to
keep the engine on and slightly accelerated for a few
minutes before switching it off.
58
KNOWING THE INSTRUMENT PANEL

What it means What to do
amberUREA INJECTION SYSTEM FAILURE
The warning light switches on, together with a
dedicated message on the display (for versions/
markets, where provided) if a fluid not conforming with
the nominal characteristics is inserted o if an average
consumption of UREA over 50% is detected.Contact a Fiat Dealership as soon as possible.
If the fault is not resolved, a further warning will be
given at the following remaining km before the vehicle
restart will be prevented:
400 km
320 km
240 km
When 200 km will remain to prevent the engine restart,
a continuous dedicated message will appear on the
dashboard (for versions/markets, where provided)
accompanied by an acoustic warning sound
amberABS FAILURE
The warning light comes on when the ignition key is
turned to MAR, but should go off after a few seconds.
The warning light switches on to indicate a system
fault. In this case the braking system maintains its
efficiency unaltered but without the advantage of the
ABS system. The display shows the dedicated
message.Drive carefully and contact a Fiat Dealership as soon
as possible.
amberFUEL RESERVE
The warning light comes on when the ignition key is
turned to MAR, but should go off after a few seconds.
The warning light switches on when there are about
10-12 litres of fuel (for versions with tank capacity
90-120 l) or 10 l (for versions with tank capacity 60 l)
remaining in the tank.The warning light will blink to indicate a system fault. If
this is the case, go to a Fiat Dealership to have the
system checked.
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KNOWING THE INSTRUMENT PANEL

wait for the warning on the
instrument panel to switch off before
moving the vehicle, the warning light
may stay on for a few seconds to half a
minute. In case of motor start-up and
movement of the vehicle, the warning
light will remain on for a longer period of
time, but there are no problems on the
engine functionality. If topping up is
done with the UREA tank empty, you
have to wait two minutes before
starting the vehicle.
When refuelling the additive for
Diesel Emissions AdBlue (UREA)
with bottle:
park the vehicle on ground level;
turn off the engine by turning the key
in the OFF position;
open the fuel flap A fig. 116 and
then unscrew and remove the cap C
fig. 116 from the UREA filler;
screw the bottle of AdBlue (UREA)
into the filler until it is fully tightened (fig.
117, ref. 1);
press the bottom of the bottle
towards the filler to release the bottle's
safety valve and start topping up (fig.
117 ref. 2);
if the level of AdBlue in the bottle
does not drop while topping up, it
means that you have filled the reservoir,
so pull the bottle towards you to
re-close the bottle's safety valve and
unscrew the bottle from the filler (fig.
117, ref. 3);
after removing the bottle, refit the
cap C fig. 116 on the UREA filler by
turning it clockwise until it is fully
tightened;
turn the key in the pawl starter in the
ON position (no need to start the
engine);
wait for the warning on the
instrument panel to switch off before
moving the vehicle, the warning light
may stay on for a few seconds to half a
minute. In case of motor start-up and
movement of the vehicle, the warning
light will remain on for a longer period of
time, but there are no problems on the
engine functionality;
if topping up is done with the UREA
tank empty, you have to wait two
minutes before starting the vehicle;
NoteThe driving conditions (altitude,
vehicle speed, load, etc.) determine the
quantity of UREA used by the vehicle.
In order to use the additive for Diesel
Emissions (UREA) correctly, see "Fluids
and lubricants" in the "Technical data".
131)
IMPORTANT
Exceeding the maximum filling level
of the tank UREA, it can cause damage
to the tank and spilling UREA. Please
avoid topping up after filling the tank.
117F1A5005
127

DO NOT EXCEED THE MAXIMUM
LEVEL. The UREA freezes at under -11
° C. Although the system is designed
to operate below the freezing point
of the UREA, it is advisable not to fill the
tank beyond the maximum level
because if the UREA freezes the
system can be damaged.
If the UREA is spilled on painted
surfaces or aluminium, immediately
clean the area with water and use
absorbent material to collect the fluid
that has been spilled on the ground.
Do not try to start the engine if
UREA was accidentally added to the
Diesel fuel tank, this can result in
serious engine damage, contact
Dealership.
Use AdBlue only according to DIN
70 070 and ISO 22241-1. Other fluids
may cause damage to the system: also
exhaust emissions would no longer
comply with the law. The distribution
companies are responsible for the
compliance of their product. Observe
the precautions of storage and
maintenance, in order to preserve the
initial qualities. The manufacturer of the
vehicle does not recognise any
guarantee in case of malfunctions and
damage caused to the vehicle due
to the use of urea (AdBlue) not in
accordance with regulations.
Any introduction of diesel fuel inside
the tank AdBlue, causes irreversible
damage to the pumping unit circuit
AdBlue.
Do not add additives to AdBlue. Do
not dilute AdBlue with tap water as
this may damage the system of
purification of exhaust gases.
In case of damage to the sewage
system of exhaust gas resulting from
the use of additives / tap water, the
introduction of diesel fuel, or at least by
not fulfilling the requirements, the
warranty expires.
AdBlue tank topping (UREA) in cold
environments
Since AdBlue (UREA) starts to freeze
around the -11 °C, the vehicle is
equipped with an automatic system of
heating UREA that allows the system to
function properly at temperatures
below -11 °C.
If the vehicle remains idle for a long
period at temperatures below the -11
°C, the UREA in the tank might freeze.
If the tank UREA was filled beyond
the maximum level and freezes, it can
be damaged; for this reason it is
advisable not to exceed the maximum
level of the tank.
Pay extra attention to avoid exceeding
the maximum level when you use
portable containers for topping up.Fuel storage - Diesel Fuel
132)
In case of the storage of massive
amounts of fuel, good maintenance is
essential. The fuel contaminated with
water favours the proliferation of
"microbes". These microbes create a
"slime" that can clog the filter system
and fuel pipes. Remove water from the
supply tank and regularly replace the
filter pipe.
NoteWhen a diesel engine runs out of
fuel, air is blown through the fuel
system.
AdBlue storage (UREA)
AdBlue (UREA) is considered a very
stable product with a long shelf life. If is
stored at temperatures between -12
°C and 32 °C, it can be stored at least
for a year.
Since UREA can freeze at temperatures
at or below -11 °C, the system was
designed to operate also in these cold
environments, thanks to an automatic
heating system which operates when
the engine is started.
NoteWhen you need to keep the
AdBlue (UREA), it is important to know
that:
128
STARTING AND DRIVING

information leaflet (see fig. 172), to
be used for prompt and correct use
of the quick tyre repair kit and then to
be given to the personnel that must
handle the tyre treated with the tyre
repair kit;
compressor D complete with
pressure gauge and connectors;
a pair of protective gloves located in
the side compartment of the
compressor;
adaptors for inflating different
elements.
157) 158) 159)
48)
IMPORTANT
INFORMATION:
The sealing fluid of the quick repair kit is
effective at external temperatures of
between –20 °C and +50 °C.
The sealing fluid has an expiry date.
160) 161)
3)
INFLATION PROCEDURE
162) 163) 164) 165) 166)
Pull the handbrake. Unscrew the
tyre valve cap, take out the filler hose A
fig. 173 and tighten the ring nut B
onto the tyre valve;
insert the plug E fig. 175 in the
nearest 12 V power socket and start
the engine. Turn the selector D fig. 174
anticlockwise to the repair position.
Activate the kit by pressing the on/off
switch. Inflate the tyre to the pressure
specified in the "Inflation pressure"
paragraph, in the "Technical Data"
chapter;
For a more accurate reading, it is
advisable to check the pressure on the
pressure gauge F fig. 174 with the
compressor off and without moving the
centre selector from the repair position;
if after 10 minutes it is still
impossible to reach at least 3 bar,
release the transparent filler pipe from
the valve and take out the 12 V plug,
then move the vehicle forwards by
about 10 metres in order to distribute
the sealing fluid inside the tyre evenly,
then repeat the inflation operation;
172F1A0181
173F1A0182
174F1A0183
175

if after this operation it is still
impossible after 10 minutes to reach at
least 3 bar, do not start driving since
the tyre is excessively damaged and the
quick tyre repair kit cannot guarantee
proper hold, contact a Fiat Dealership;
if the tyre reaches the pressure
specified in “Inflation pressure”
paragraph in the "Technical Data"
section, start driving immediately;
after having driven for about 10
minutes, stop and recheck the tyre
pressure; remember to apply the
handbrake;
if a pressure value of at least 3 bar is
detected, restore the correct pressure
prescribed in the paragraph “Inflation
pressure” in “Technical specification”
(with the engine running and the
handbrake engaged), resume driving
and drive with care to nearest Fiat
Dealership.
WARNING
157)Give the booklet to the personnel who
will be handling the tyre treated with the
repair kit.
158)Holes and damage on the tyre side
walls cannot be repaired. Do not use
the quick tyre repair kit if the damage is
due to running with flat tyre.
159)Repairs are not possible in the case of
damage to the wheel rim (bad groove
distortion causing air loss). Do not remove
the foreign body (screws or nails) from
the tyre.
160)Never operate the compressor for
longer than 20 consecutive minutes. Risk
of overheating. Tyres repaired with the
quick tyre repair kit must only be used
temporarily, as the kit is not suitable for a
definitive repair.161)The bottle contains ethylene glycol. It
contains latex that might cause allergic
reactions. It is harmful if swallowed. Eye
irritant. It may cause sensitisation if inhaled
or on contact. Avoid contact with eyes,
skin and clothes. In the event of contact,
wash immediately with plenty of water.
In the event that it is swallowed, do not
induce vomiting. Rinse out your mouth,
drink large quantities of water and seek
immediate medical attention. Keep out of
the reach of children. The product must
not be used by asthmatics. Do not inhale
the vapours during insertion and suction.
Call a doctor immediately if allergic
reactions are noted. Store the bottle in its
proper compartment, away from sources
of heat. The sealing fluid has an expiry
date. Replace the bottle if the sealant has
expired.
162)Put on the protective gloves provided
together with the quick tyre repair kit.
163)Apply the adhesive label in a position
clearly visible by the driver as a reminder
that the tyre has been treated with the
quick repair kit. Drive carefully, particularly
on bends. Do not exceed 80 km/h. Avoid
sudden acceleration or braking.
164)If the pressure falls below 3 bar, do
not drive any further: the Fix & Go
automatic quick tyre repair kit cannot
guarantee suitable sealing because the tyre
is too damaged. Contact a Fiat Dealership.
165)Inform the Dealership that the tyre
has been repaired using the quick tyre
repair kit. Give the booklet to the personnel
who will be handling the tyre treated with
the repair kit.
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IN AN EMERGENCY