Filter FIAT DUCATO 2018 Owner handbook (in English)
[x] Cancel search | Manufacturer: FIAT, Model Year: 2018, Model line: DUCATO, Model: FIAT DUCATO 2018Pages: 304, PDF Size: 14.93 MB
Page 197 of 304

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years 2 4 6 8 10
Replace timing belt (115 Multijet 2 versions)(7)
Replace
air cleanercartridge (8)●●●●●
Change engine oil and replace oil filter(9)
Change the brake fluid(10)
Replace the passenger compartment cleaner●●●●●
(7) Advised maximum mileage 144,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town
use, long periods of idling) or at least every 5 years.
(8) If the vehicle is equipped with an air cleaner specially for dusty areas: check and clean filter every 20,000 km, change filter every 40,000 km or change the air
cleaner whenever the obstructed air cleaner indicator appears.
(9) The effective interval for changing the oil and replacing the engine oil filter depends on the car usage conditions and is signalled by the warning light or message
(if present) on the instrument panel (see “Warning lights and messages” paragraph) and must never exceed 24 months. Change engine oil and oil filter every 12
months if the vehicle is driven mainly in towns.
(10) The brake fluid replacement has to be done every two years, irrespective of the mileage.
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Page 199 of 304

Thousands of miles 25 50 75 100 125
Thousands of kilometres 40 80 120 160 200
Years246810
Visual checking the conditions of the belt/and accessories command (for
versions without automatictensioner)●●
Check tension of accessory drive belt (versions without automatic tensioner)●●
Check handbrake lever travel and adjust, if necessary●●●●●
Check exhaust emissions●●●●●
Check operation of engine management systems (using diagnosis socket)●●●●●
Check cleanliness of sliding side door lower guides for versions with S.S.D.
(or every 6 months)●●●●●
Spark plug replacement●●●●●
Replace accessory drive belt/s●
Replace air cleaner cartridge (1)●●●●●
Change engine oil and replace oil filter (2)●●●●●
Change the brake fluid(3)
Replace the passenger compartment cleaner●●●●●
Visually inspect the condition of the methane pipes and fittings, methane
tank fastening, possible restoration●●●●●
(1) If the vehicle is equipped with a special air filter for dusty areas: - every 20,000 km, check and clean the filter
(2) If the vehicle annual mileage is less than 10,000 km, the engine oil and filter must be replaced every 12 months.
(3) The brake fluid replacement has to be done every two years, irrespective of the mileage.
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Page 200 of 304

Thousands of miles 25 50 75 100 125
Thousands of kilometres 40 80 120 160 200
Years246810
Check the pressure regulator and, if necessary, replace the internal filter●●●●●
Check operation andparameters of fuel supply system using self-diagnosis
socket●●●●●
Check tightening torque of cylinder fastening bands●●●
Check pressure regulator heating piping seal●●●●●
Check correct assembly of injectors (positioning, clip effectiveness)●●●●●
Check electrical connections and engine wiring integrity●●●●●
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SERVICING AND CARE
Page 206 of 304

check that the fluid level is at the
MAX mark on the dipstick attached to
the reservoir cap F fig. 208 - fig. 209
- fig. 210 - fig. 211 (use the level shown
on the 20°C side of the dipstick to
check when cold).
If the level of the fluid in the tank is
lower than the specified level, top up
using only one of the products
indicated in the "Fluid and lubricants"
table in the "Technical specifications"
section, proceeding as follows:
Start the engine and wait for the fluid
level in the tank to stabilise.
With the engine running, turn the
steering wheel from right to left fully
several times.
Top up the fuel to the MAX level and
then retighten the cap.
WINDSCREEN/REAR
WINDOW WASHING FLUID
189) 190)
To add fluid:
remove the cap D fig. 208 - fig. 209
- fig. 210 - fig. 211 by pulling the
retaining tooth outwards;
pull the opening of the pipe upwards
to extract the telescopic funnel fig.
213.IMPORTANT To prevent the cap from
being damaged and interfering with the
adjacent mechanical parts, make sure
that it is correctly oriented as shown
in fig. 213 before opening it. Otherwise,
turn it until it reaches the correct
position.
Fill according to the following
instructions:
Use a mixture of water and PETRONAS
DURANCE SC 35, in the following
concentrations:30% PETRONAS DURANCE SC 35
and 70% water in summer.
50% PETRONAS DURANCE SC 35
and 50% water in winter.
At temperatures below -20°C, use
undiluted PETRONAS DURANCE SC
35 fluid.
To close the cap, operate as follows:
push the funnel fully until it locks;
close the cap.
191)
BRAKE FLUID
192) 193)
54)
Undo the cap E fig. 208 - fig. 209 - fig.
210 - fig. 211 and check that the fluid
in the reservoir is at the maximum level.
The fluid level in the reservoir must
not exceed the MAX mark.
Use the brake fluid shown in the "Fluids
and lubricants" table (see "Technical
Specifications").
NOTE Carefully clean the plug of the
reservoir and the surrounding surface.
Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
For topping-up, always use a funnel
with integrated filter with mesh equal to
or lower than 0.12 mm.
213F1A0396
204
SERVICING AND CARE
Page 207 of 304

IMPORTANT Brake fluid absorbs
moisture. For this reason, if the vehicle
is mainly used in areas with a high
degree of atmospheric humidity, the
fluid should be replaced at more
frequent intervals than specified in the
“Scheduled Servicing Plan”.
COMFORT-MATIC
GEARBOX HYDRAULIC
SYSTEM FLUID
To check the gearbox oil level and to
change the clutch hydraulic fluid, go to
a Fiat Dealership.
194)
WARNING
185)Never smoke while working in the
engine compartment: inflammable gases
and vapours may be present, constituting
a fire risk.
186)Be very careful working in the engine
compartment when the engine is hot:
you may get burned. Remember that the
fan may start up if the engine is hot: this
could injure you. Scarves, ties and other
loose clothing might be pulled by moving
parts.
187)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.188)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
189)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility.
190)Some commercial windscreen washer
additives are flammable. The engine
compartment contains hot parts which
could start a fire if they come into contact.
191)Do not release the cap from the
extension without previously extracting the
system using the ring.
192)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
193)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineralbased. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.
194)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to have the oil
changed by a Fiat Dealership where it
will be disposed of respecting the
environment and according to legal
requirements.
WARNING
50)When topping up, take care not to mix
up the various types of fluids: they are
not compatible with each other and could
seriously damage the vehicle.
51)Used engine oil and replaced oil filters
contain substances which are harmful to
the environment. To change oil and filters,
we advise you to contact a Fiat Dealership.
52)PARAFLU
UPanti-freeze fluid is used
in the cooling system. Use fluid of the
same type as that contained in the cooling
system for any top-ups. PARAFLU
UP
fluid cannot be mixed with any other type
of fluid. If this occurs, do not start the
engine and contact your Fiat Dealership
immediately.
53)Do not press on the power steering
end of travel with engine on for more than
8 consecutive seconds, since noise is
produced and there is a risk of system
damages.
54)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
WARNING
4)Power steering fluid consumption is
extremely low; if another top-up is required
after only a short period of time, have the
system checked for leaks at a Fiat
Dealership.
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Page 208 of 304

AIR CLEANER/
POLLEN FILTER
Have the air cleaner replaced by a Fiat
Dealership.
AIR CLEANER – DUSTY
ROADS
(for versions/markets, where provided)
The air cleaner for dusty areas is
equipped with a visual filter clogging
indicator device A fig. 214.
Check the reading of the blockage
sensor at intervals (Refer to the "Service
Schedule" in the "Maintenance and
care" section).IMPORTANT To blow the filter use an
air jet, do not use water or liquid
detergents. Since this cleaner
is specific to versions designed for
dusty areas, it is advisable to contact a
Fiat Dealership to change the cleaner.
BATTERY
The battery is located inside the
passenger compartment, in front of the
pedals. Remove the protective cover
to gain access to it.
195) 196)
REPLACING THE
BATTERY
If required, replace the battery with an
original spare part with the same
specifications.
If a battery with different specifications
is fitted, the service intervals given in
the “Scheduled Servicing Plan” will no
longer be valid.
Follow the battery manufacturer's
instructions for maintenance.
197) 198)
55) 56)
5)
214F1A0238
206
SERVICING AND CARE
Page 246 of 304

2.0 115 Multijet 22.3 130 - 150
Multijet2-150
ECOJET2.3 130 Multijet
with AdBlue2.3 180 Multijet 2
PowerPrescribed fuels
and original
lubricants
Engine cooling
system (litres):8(***)9.6(***)9.6(***)9.6(***)
Mixture of distilled
water and PARAFLU
UPliquid at 50%(****)
Engine sump (litres): 4.5 5.7 5.7 5.7
SELENIA WR
FORWARD Engine sump and
filter (litres):5.3 6.3 6.3 6.3
Gearbox/differential
casing (litres):- 2.7 (MLGU gearbox) - -TUTELA
TRANSMISSION
EXPERYA
(***) With Webasto: + 1/4 litre - Underseat heating 600cc: + 1 litre - Underseat heating 900cc: + 1.5 litres - Underseat heating + Webasto: + 1.25 litres - Underseat
heating + Webasto: +1.75 litres
(****) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLU
UPand demineralised water.
244
TECHNICAL DATA
Page 248 of 304

3.0 140 Natural Power Prescribed fuels and original lubricants
Fuel tank (litres):Petrol: 14.5
Methane (kg): 36(§) (°°)Petrol with an octane number (RON) no lower
than 95 (EN228 specification)
Automotive methane and bio-methane
(EN16723 specification) Including a reserve of (litres): Petrol: 8
Engine cooling system:
10
(***)Mixture of distilled water and PARAFLUUP
liquid at 50%(****)
Engine sump (litres): 8
SELENIA MULTIPOWER GAS 5W-40
Engine sump and filter (litres): 9
Gearbox/differential casing (litres): 2.9 TUTELA TRANSMISSION GEARTECH
COMFORT-MATIC transmission hydraulic
actuation system (litres):0.7 TUTELA CAR CS SPEED
Clutch hydraulic activation system (litres): 0,050 TUTELA TOP4
Hydraulic braking circuit with ASR/ESC (kg) 0.62TUTELA TOP 4
TUTELA TOP4/S
Hydraulic power steering: 1.5 TUTELA TRANSMISSION GI/E (red)
(§) Range on Methane: 400 km
(°°) The amount of methane depends on the outside temperature, the supply pressure, the quality of the gas and the type of refuelling system. The total volume of
the cylinders is about 220 litres (218.5 nominal) for all versions.
(***) With Webasto: + 1/4 litre - Underseat heating 600cc: + 1 litre - Underseat heating 900cc: + 1.5 litres - Underseat heating + Webasto: + 1.25 litres - Underseat
heating + Webasto: +1.75 litres
(****) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLU
UPand demineralised water.
IMPORTANT Note that when using a fuel like methane, the range is extremely variable because in addition to the vehicle
maintenance and driving conditions it also depends on the temperature of the gas in the cylinder. The methane actually heats
up during the refuelling and cools down whilst driving, undergoing variations in pressure that reduce the quantity that can
be used.
246
TECHNICAL DATA
Page 276 of 304

OPERATION
SWITCHING THE SYSTEM
ON/OFF
The system is switched on/off by
pressing the
button/knob.
The electronic volume adjustment
control rotates continuously (360°) in
both directions, without stop positions.
Turn the button/knob clockwise to
increase the radio volume or
anticlockwise to decrease it.
RADIO (TUNER) MODE
The system is equipped with the
following tuners: AM, FM and DAB (for
versions/markets, where provided).
Radio mode selection
Press the RADIO button on the front
panel to activate radio mode.
Selecting a frequency band
The different tuning modes can be
selected by pressing the RADIO button
on the front panel.
Displayed information
After the desired radio station is
selected on the display, the following
information is shown (INFO mode
activated):
In the upper part:the preset station,
the time and the other active radio
settings are highlighted (e.g.: TA).In the central part:the name of the
current station, the frequency and
the radio text information (if any) are
highlighted.
FM station list
Press the BROWSE ENTER button/
knob to display the complete list of the
FM stations that can be received.
TheA-B-Cbutton can be used,
depending on the chosen letter, to jump
alphabetically to the first of the
FM/DAB stations available for that
letter.
AM/FM radio station storage
(Where provided)
The preset stations are available in all
system modes and are selected by
touching one of the presetting buttons
1-2-3-4-5-6on the front panel.
If you are tuned to a radio station that
you wish to store, hold down the button
on the display which corresponds to
the desired preset until an acoustic
confirmation signal is emitted.
The system can store up to 18 radio
stations in each mode.AM/FM radio station selection
To search for the desired radio station
press the
orbuttons, use
the wheel on the steering wheel
controls
or turn the "BROWSE/
ENTER" knob.
Previous/next radio station search
Briefly press the
orbutton
or use the wheel on the steering wheel
controls
: when the button is
released the previous or next
radio station is displayed.
When searching forwards, if the system
reaches the end of the band, it will
automatically stop on the station where
the search has started from.
Previous/next radio station fast
search
Hold down the
orbutton to
start the fast search: when the button is
released, the first tunable radio is
played.
DAB station list
Press the BROWSE ENTER button/
knob to display:
the list of all DAB stations;
the list of stations filtered by
"Genres";
the list of stations filtered by
"Ensembles" (broadcast group).
274
MULTIMEDIA
Page 291 of 304

WARNING
LUGGAGE CARRIER
Follow the instructions contained in the assembly kit carefully. Assembly must be performed by qualified personnel.
After travelling for a few kilometres, check to ensure that the fixing screws for the attachments are well tightened. Distribute the load
evenly and pay attention to side winds when driving.
Fully comply with the regulations in force concerning maximum clearance. Never exceed the maximum permitted loads (see chapter
"Technical specifications").
ACCESSORIES PURCHASED BY THE OWNER
Take care when fitting additional spoilers, alloy wheels or non-standard wheel hubs: they could reduce the ventilation of the brakes and
affect efficiency under sharp, repeated braking or on long descents. Make sure that nothing obstructs the pedal stroke (mats, etc.).
PROTECTING THE ENVIRONMENT
The Diesel particulate filter (DPF) reaches high temperatures during normal operation. Therefore, do not park the vehicle on flammable
material (grass, dry leaves, pine needles etc.): fire hazard.
RIM PROTECTOR TYRES
DO NOT fit wheel hub caps when using integral hub caps fixed (with springs) to the steel rim and after sale tyres provided with a Rim
Protector. Use of unsuitable tyres and wheel caps may cause sudden decrease of tyre pressure.
289