gear box FIAT DUCATO 2018 Owner handbook (in English)
[x] Cancel search | Manufacturer: FIAT, Model Year: 2018, Model line: DUCATO, Model: FIAT DUCATO 2018Pages: 304, PDF Size: 14.93 MB
Page 165 of 304

2.3 130/150 Multijet 2 - 130 Multijet 2 with AdBlue - 180 Multijet 2 Power versions
Protected device Fuse AmpereA: Engine compartment fusebox – B: Optional wiring module 1(*)
– C: Optional wiring module 2
Passenger compartment
ventilation with Webasto,
robotised gearbox pump
(+battery)F05 50
engine cooling high speed
fan (+battery)F06 40/60
Engine cooling low speed
fan (+battery)F07 40/50
Passenger compartment
fan (+key)F08 40
Rear power socket
(+battery)F09 15
Horn F10 15
Power socket (+battery) F14 15
Cigar lighter (+battery) F15 15
Air conditioning
compressorF19 7.5
Windscreen wiper F20 30
Auxiliary control panel for
mirror movement and
folding (+key)F24 7.5
Mirror demisting F30 15
(*) Only for 2.3 130/150 Multijet 2 versions
163
Page 167 of 304

2.3 150 ECOJET
Passenger compartment
ventilation with Webasto,
robotised gearbox pump
(+battery)F05 20
Engine cooling fan enable F06 20
Passenger compartment
fan (+key)F08 40
Rear power socket
(+battery)F09 15
Horn F10 15
Power socket (+battery) F14 15
Cigar lighter (+battery) F15 15
Air conditioning
compressorF19 7.5
Windscreen wiper F20 30
Auxiliary control panel for
mirror movement and
folding (+key)F24 7.5
Mirror demisting F30 15
165
Protected device Fuse AmpereA: Engine compartment fusebox – B: Optional wiring module 1(*)
– C: Optional wiring module 2
Page 169 of 304

3.0 140 Natural Power versions
Passenger compartment
ventilation with Webasto,
robotised gearbox pump
(+battery)F05 50
Engine cooling high speed
fan (+battery)F06 40/60
Engine cooling low speed
fan (+battery)F07 40/50
Passenger compartment
fan (+key)F08 40
Rear power socket
(+battery)F09 15
Horn F10 15
Power socket (+battery) F14 15
Cigar lighter (+battery) F15 15
Air conditioning
compressorF19 7.5
Windscreen wiper F20 30
Auxiliary control panel for
mirror movement and
folding (+key)F24 7.5
Mirror demisting F30 15
167
Protected device Fuse AmpereA: Engine compartment fusebox – B: Optional wiring module 1(*)
– C: Optional wiring module 2
Page 172 of 304

WARNING
142)Never replace a fuse with another with a higher amp rating; DANGER OF FIRE. If a general protection fuse (MEGA-FUSE, MIDI-FUSE) is
activated, contact a Fiat Dealership.
143)Before replacing a fuse, make sure that the ignition key has been removed and that all the other services are switched off and/or
disengaged.
144)If the replaced fuse blows again, contact a Fiat Dealership.
145)Contact Fiat Dealership if a safety system (airbags, brakes), engine system (engine, gearbox) or steering system general protection fuse
blows.
WARNING
48)Never replace a faulty fuse with metal wires or anything else.
170
IN AN EMERGENCY
Page 189 of 304

In the absence of the tool box the
vehicle front tow hook is housed in the
on-board documentation container,
together with the Owner Handbook.
To use it, proceed as follows:
Open the flap A and remove it as
shown fig. 203;
turn the lock knob B fig. 203
anticlockwise and remove it to allow the
compartment fig. 204 to be removed;
take the screwdriver provided from
the box and prise up at the point
shown to raise the cap C fig. 206;
take the tow ring D from the box and
screw onto the threaded pin fig. 206.
The rear ring B fig. 207 is located at the
point shown in the figure.
VERSIONS WITH COMFORT-MATIC
TRANSMISSION
Make sure that the gearbox is in neutral
(N) (checking that the vehicle moves
when pushed) and proceed in the same
way as for towing a normal vehicle
with a manual transmission.
If the gearbox cannot be put in neutral,
do not tow the vehicle and contact a
Fiat Dealership.
WARNING
176)Screw on the tow ring and check that
it stops at the end of travel position.
177)Before towing, switch off the steering
lock (see "Starting device" paragraph
under the "Dashboard and controls"
section).
178)The power brakes and power steering
will not operate while the vehicle is being
towed. More effort on the brake pedal and
steering wheel will therefore be required.
179)Do not use flexible cables when
towing and avoid jerky movements. During
towing operations, make sure that the
fastened joint does not damage adjoining
components.
180)When towing the vehicle, it is
necessary to obey specific road regulations
which relate both to the towing device as
well as to the behaviour to adopt on the
road.
181)Do not start the engine whilst the
vehicle is being towed.
182)Towing must be made exclusively on
roads/streets; the device must not be used
to recover the vehicle if it got off the road.
183)Towing must not be made for getting
past significant obstacles on the road
(e.g. heaps of snow or material on the road
surface).
205F1A0344
206F1A0223
207F1A0224
187
Page 193 of 304

DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad
conditions and wear;
check cleanliness of bonnet and
boot locks, cleanliness and lubrication
of linkage;
visually inspect conditions of:
engine, gearbox, transmission, pipes
and hoses (exhaust - fuel system -
brakes) and rubber elements (boots -
sleeves - bushes - etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect condition of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
Restore additive level for AdBlue
Diesel emissions (UREA) (for versions /
markets where applicable), at the
ignition of the lamp or the message on
the instrument panel;
check and, if necessary, replace
pollen filter.
191
Page 207 of 304

IMPORTANT Brake fluid absorbs
moisture. For this reason, if the vehicle
is mainly used in areas with a high
degree of atmospheric humidity, the
fluid should be replaced at more
frequent intervals than specified in the
“Scheduled Servicing Plan”.
COMFORT-MATIC
GEARBOX HYDRAULIC
SYSTEM FLUID
To check the gearbox oil level and to
change the clutch hydraulic fluid, go to
a Fiat Dealership.
194)
WARNING
185)Never smoke while working in the
engine compartment: inflammable gases
and vapours may be present, constituting
a fire risk.
186)Be very careful working in the engine
compartment when the engine is hot:
you may get burned. Remember that the
fan may start up if the engine is hot: this
could injure you. Scarves, ties and other
loose clothing might be pulled by moving
parts.
187)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.188)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
189)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility.
190)Some commercial windscreen washer
additives are flammable. The engine
compartment contains hot parts which
could start a fire if they come into contact.
191)Do not release the cap from the
extension without previously extracting the
system using the ring.
192)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
193)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineralbased. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.
194)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to have the oil
changed by a Fiat Dealership where it
will be disposed of respecting the
environment and according to legal
requirements.
WARNING
50)When topping up, take care not to mix
up the various types of fluids: they are
not compatible with each other and could
seriously damage the vehicle.
51)Used engine oil and replaced oil filters
contain substances which are harmful to
the environment. To change oil and filters,
we advise you to contact a Fiat Dealership.
52)PARAFLU
UPanti-freeze fluid is used
in the cooling system. Use fluid of the
same type as that contained in the cooling
system for any top-ups. PARAFLU
UP
fluid cannot be mixed with any other type
of fluid. If this occurs, do not start the
engine and contact your Fiat Dealership
immediately.
53)Do not press on the power steering
end of travel with engine on for more than
8 consecutive seconds, since noise is
produced and there is a risk of system
damages.
54)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
WARNING
4)Power steering fluid consumption is
extremely low; if another top-up is required
after only a short period of time, have the
system checked for leaks at a Fiat
Dealership.
205
Page 220 of 304

There is an example of a bodywork
version code below by way of
explanation with a key which is valid for
all bodywork version codes.
Example:
250AMMFADX
250MODEL
AGVW
MENGINE
MENGINE TRANSMISSION/AXLES
FBODY
AWHEELBASE
RHVERSION
GVW
A3000 kg
B3300kg
C3500 kg
D3500 kg MAXI
E3995/4005/4250/4300 kg MAXI
F2800 kg
G3650 kg
H3510 kg MAXI
L3510 kg
M4400 kg MAXIENGINE
42.3 150 ECOJET with AdBlue
52.0 115 Multijet 2
62.3 130 Multijet 2 with AdBlue
72.3 130 Multijet 2
82.3 150 Multijet 2
92.3 180 Multijet 2 Power
W140 Natural Power
TRANSMISSION
MMechanical gearbox
AAutomatic transmission
WHEELBASE
AShort wheelbase
BMedium wheelbase
CLong wheelbase
DMedium-long wheelbase
UAll wheelbases (incomplete vehicles)
BODY
ACab chassis
BChassis without cab
CPlatform chassis cab
DBox truck
EPrimary school bus
FVa n
GLong cab tipper
HLong cab chassis
MMinibus
PPanorama
RCombinato 6/9-seater
218
TECHNICAL DATA
Page 246 of 304

2.0 115 Multijet 22.3 130 - 150
Multijet2-150
ECOJET2.3 130 Multijet
with AdBlue2.3 180 Multijet 2
PowerPrescribed fuels
and original
lubricants
Engine cooling
system (litres):8(***)9.6(***)9.6(***)9.6(***)
Mixture of distilled
water and PARAFLU
UPliquid at 50%(****)
Engine sump (litres): 4.5 5.7 5.7 5.7
SELENIA WR
FORWARD Engine sump and
filter (litres):5.3 6.3 6.3 6.3
Gearbox/differential
casing (litres):- 2.7 (MLGU gearbox) - -TUTELA
TRANSMISSION
EXPERYA
(***) With Webasto: + 1/4 litre - Underseat heating 600cc: + 1 litre - Underseat heating 900cc: + 1.5 litres - Underseat heating + Webasto: + 1.25 litres - Underseat
heating + Webasto: +1.75 litres
(****) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLU
UPand demineralised water.
244
TECHNICAL DATA
Page 247 of 304

2.0 115 Multijet 22.3 130 - 150
Multijet2-150
ECOJET2.3 130 Multijet
with AdBlue2.3 180 Multijet 2
PowerPrescribed fuels
and original
lubricants
Gearbox/differential
casing (litres):2.9 2.9 (M38 gearbox) 2.9 2.9TUTELA
TRANSMISSION
GEARTECH
COMFORT-MATIC
transmission
hydraulic actuation
system (litres):0.7 0.7 0.7 0.7TUTELA CAR CS
SPEED
Hydraulic braking
circuit with ABS (kg):0.6 0.6 0.6 0.6
TUTELA TOP 4
TUTELA TOP4/S Hydraulic braking
circuit with ASR/ESC
(kg)0.62 0.62 0.62 0.62
Hydraulic power
steering:1.5 1.5 1.5 1.5TUTELA
TRANSMISSION
GI/E (red)
TUTELA
TRANSMISSION
GI/R (green)
(*)
Windscreen/
headlight washer
reservoir:5.5 5.5 5.5 5.5Mixture of water and
liquid PETRONAS
DURANCE SC 35
(*) On SCR ECOJET versions for cold countries
245