emergency FIAT DUCATO 244 2005 3.G Owners Manual
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Page 4 of 258
3
ELECTRICAL ACCESSORIES
If, after buying the vehicle, you decide to add electrical accessories (that will gradually drain the battery), visit
a Fiat Dealership. They can calculate the overall electrical requirement and check that the vehicle’s electric
system can support the required load.
CODE card
Keep the code card in a safe place, not in the vehicle. You should always keep the electronic code written on
the CODE card with you in case you need to carry out an emergency start-up procedure.
SCHEDULED SERVICING
Correct maintenance of the vehicle is essential for ensuring it stays in tip-top condition and safeguards its safe-
ty features, its environmental friendliness and low running costs for a long time to come.
THE OWNER HANDBOOK CONTAINS…
…information, tips and important warnings regarding the safe, correct driving of your vehicle, and its mainte-
nance. Pay particular attention to the symbols "(personal safety) #(environmental protection) (vehicle
well-being).
Page 9 of 258
The CODE card fig. 4is also sup-
plied with the keys and it bears the fol-
lowing:
A- the electronic code to be used
for emergency starting (see “Emer-
gency start-up” in the “In an emer-
gency” section);
B- the mechanical key code to be
given to the Fiat Dealershipwhen
ordering duplicate keys.
Keep the CODE card in a safe place.
You should always have the elec-
tronic code number written on the
CODE card with you at all times in
case you need to perform an emer-
gency start-up. OPERATION
Each time the ignition key is turned
to STOP, or PARK, the protection
system will automatically immobilise
the engine.
When the key is turned to MARto
start the engine:
1)If the code is recognised the Y
fig. 5warning light on the instrument
panel will flash briefly: this means that
the protection system has recognised
the key code and disabled the engine
immobiliser. Turn the key to AVV, to
start.
2)If the Ywarning light stays on,
the code was not recognised. In this
case, turn the key to STOPand then
back to MAR. If the engine remains
immobilised, try with the other keys
provided.
fig. 5
F0D0191m
All the keys and the
CODE card must be
handed over to the new
owner when selling the vehicle.
8GETTING TO KNOW YOUR VEHICLE
The key B, with a built-in remote
control, has the same functions as key
Ain vehicles with door lock/unlock
remote control.
IMPORTANTIn order to ensure
perfect efficiency of the electronic de-
vices contained inside the keys, they
should never be exposed to direct
sunlight.
U.K. Vehicles only
At the behest of the motor Insurance
Companies the CODE card for emer-
gency starting and remplacement of
keys is not provided. If you need as-
sistance please contact your nearest
Fiat Dealershipor telephone Free
Phone 0800 717000.
fig. 4
F0D0001m
Page 10 of 258
9GETTING TO KNOW YOUR VEHICLE
DUPLICATE KEYS
When additional keys are required,
go to your Fiat Dealership, taking all
the keys in your possession and the
CODE card with you. The Fiat Deal-
ershipwill store the old and new keys
(up to eight) in the system. The Fiat
Dealershipmay ask you to demon-
strate that you own the vehicle.
The codes of any keys that are not
available when the new storage pro-
cedure is carried out will be deleted
from the memory to prevent any lost
or stolen keys being used to start the
engine.
All the keys and the CODE card
must be handed over to the new own-
er when selling the vehicle.DOOR LOCK
REMOTE CONTROL
The radio-frequency remote control
is built into the ignition key.
The key fig. 6includes the following:
– a metal insert Athat can be en-
closed in the key grip
– a button Efor power-assisted
opening of the metal insert
– a button Cfor remote door un-
locking and electronic alarm deactiva-
tion (where provided) at the same
time, and timed switching on of the in-
ternal ceiling lights;
– a button Dfor remote door lock-
ing and electronic alarm activation
(where provided) at the same time,
and switching off of the internal ceiling
lights;
– led Bindicating control sending to
electronic alarm system receiver. If you are still unable to start the en-
gine, perform the emergency start-up
procedure (see “In an emergency”)
and call your Fiat Dealership.
When the vehicle is travelling and the
key is at MAR:
1)If the Ywarning light comes on
while the vehicle is moving, this means
that the system is running a self-test
(e.g. due to a voltage drop).
2)If the Ywarning light flashes, the
vehicle is not protected by the engine
immobiliser. Contact a Fiat Dealer-
shipimmediately and get them to
store the codes of all the keys in the
memory.
IMPORTANTThe electronic com-
ponents inside the key may be dam-
aged if the key is subjected to sharp
knocks.
IMPORTANTEach key provided
with the vehicle has its own code, dif-
ferent from all the others, which must
be stored in the memory of the sys-
tem control unit.
Page 15 of 258
14GETTING TO KNOW YOUR VEHICLE
Do not leave the key inserted in the
switch. Cover the keyhole with the
rubber cap to prevent dust and wa-
ter getting in.
Emergency keys should be left in the
car coupled with the switch.
HOW TO KNOW IF THE
ALARM HAS GONE OFF
After deactivating the system, led A-
fig. 9will indicate the theft attempt
specifying also the cause of the alarm:
fixed light:remote control bat-
tery down
1 blink:right-hand door
2 blinks:left-hand door
5 blinks:volumetric sensors
(indicate a movement
inside the passenger’s
compartment)
6 blinks:bonnet To cut off the alarm before this,
press the remote control button; if
this is unsuccessful, turn the emer-
gency key to OFF(see next paragraph
“How to turn the alarm off”)
HOW TO TURN
THE ALARM OFF
If the remote control batteries run
down, or the car alarm system is
faulty, the electronic alarm can be cut
out by using one of the two emer-
gency keys supplied set on the system
deactivation control unit (that is
housed in the fuse box on the right
side of the dashboard).
To do this, open the fuse box, take
off the switch rubber cap, insert the
key and turn it counterclockwise
(OFFposition); the system is now de-
activated.
To turn the system back on, turn the
key clockwise (ONposition).7 blinks:load
compartment
8 blinks:tampering with
ignition switch
9 blinks:alarm wires cut
10 blinks:at least three causes
of alarm.
The led goes off when turning the
key to MAR or after about 2 minutes
blinking.
Since the electronic car
alarm absorbs electricity,
if you will not be using
your car for more than a month,
switch the system off with the re-
mote control and turn the emer-
gency key to OFF.
Page 41 of 258
40GETTING TO KNOW YOUR VEHICLE
WATER IN DIESEL
FUEL (amber)
(diesel versions)
When there is water in the diesel fil-
ter. The light should come on when
the ignition key is turned to MAR and
go out after a few seconds.ABS (WHEEL
ANTILOCKING
SYSTEM)
FAILURE (amber)
The warning light comes on when
there is a failure in the ABS system. In
this case, the normal braking system
continues to work although without
the ABS assistance but you should
have the vehicle seen to at a Fiat
Dealershipas soon as possible.
The warning light should come on
when the ignition key is turned to
MARand should go out after ap-
proximately 2 seconds.
c
The presence of water in
diesel fuel can cause se-
vere damage to the en-
gine fuel feed system. Conse-
quently, you should go to a Fiat
Dealership as soon as the
c
warning light comes on to have
the system relieved. Warning
light coming on immediately af-
ter refuelling probably indicates
the presence of water in the tank:
turn the engine off and contact a
Fiat Dealership.
>
FIAT CODE
(amber)
The warning light comes on in three
cases (when the ignition key is at
MAR):
1.One flash - the key code has been
recognised. The engine can be start-
ed.
2.Fixed light - the key code has not
been recognised. Follow the emer-
gency procedure to start the engine
(see “In an emergency”).
3. Flashing - the vehicle is not pro-
tected by the device. The engine can
however be started.
Y
Vehicles with ABS are fitted
with electronic brakeforce
distributor (EBD). The >and x
warning lights come on at the same
time when the engine is running to
indicate that there is an EBD sys-
tem failure. In this case violent
braking may be accompanied by
early rear wheel locking with the
possibility of skidding. Drive ex-
tremely carefully to the nearest Fi-
at Dealership to have the system
checked.
WARNING
Page 108 of 258
107GETTING THE BEST OUT OF YOUR VEHICLE
If you still cannot start the engine,
get in touch with a Fiat Dealership.
IMPORTANT When the outside
temperature is low, it is important to
note that the use of a more fluid oil
will facilitate starting the cold engine.
Therefore, in winter, follow the advice
in chapter “Technical specifications”,
paragraph “Fluids and lubricants”.
IMPORTANTNever leave the igni-
tion key at MARwhen the engine is off.
Minibus and School Bus versions:
press the ignition enable button lo-
cated to the left of the steering col-
umn as shown in the specific supple-
ment to this handbook.HOW TO WARM UP
THE ENGINE AFTER IT
HAS JUST STARTED
(petrol and diesel versions)
– Begin to move forward slowly let-
ting the engine turn at medium revs.
Do not accelerate abruptly.
– Do not push the engine to its lim-
it for the first few kilometres. You are
recommended to wait until the
coolant temperature indicator starts
to move.
EMERGENCY START-UP
If the Fiat CODE system fails to
recognise that code transmitted by the
ignition key (warning light Yon the
instrument panel lit) the emergency
start-up can be performed by using the
CODE card code.
See the “In an emergency” section.Catalysed vehicles must
not be bump started
(pushed, towed or coast-
ed downhill) as this could cause
fuel to flow into the catalytic ex-
haust system and damage it be-
yond repair.
Remember that until the
engine has started the
brake booster and power steering
systems will not work and a greater
effort will therefore be required to
depress the brake pedal or turn the
steering wheel.
WARNING
Page 111 of 258
110GETTING THE BEST OUT OF YOUR VEHICLE
STARTING
After starting the engine, with the en-
gine idling and keeping the brake ped-
al pressed, move the gearshift lever to
position D. Release the brake pedal
and gradually press the accelerator
pedal.
IMPORTANT Movement of the
lever from position Pis allowed only
with the ignition key at MARand the
button on the lever and the brake ped-
al pressed. STOPPING THE VEHICLE
To stop the vehicle, simply press the
brake pedal regardless of the position
of the gearshift lever.
IMPORTANTRemoving the igni-
tion key is only allowed with the
gearshift lever in position Pand for a
maximum time of 30 seconds from
when the engine is turned off P, when
the door is opened a buzzer will sound
for about 15 seconds to alert the dri-
ver.
In the case of an emergency (faults,
flat battery, etc.) the ignition key can
be removed from the switch fitting a
screwdriver in hole infig. 3set under
the ignition switch and pressing up-
wards Do not attempt to ob-
tain peak performance
until the engine has
reached normal operating tem-
perature.
fig. 3
F0D0236m
With the engine idling, also
on a level surface, and the
gearshift lever in position D or R,
the vehicle tends to move if the
brake pedal is not kept pressed.
WARNING
ELECTRONIC
AUTOMATIC
GEARBOX
(2.8 JTD versions
only)
The automatic gearbox fitted on Fi-
at Ducato features four speeds plus
reverse with self-adapting control (i.e.
capable of adapting to the driver’s dri-
ving style), which transmits power
continuously and with very fast elec-
tro-hydraulic gear engagement times.
STARTING THE ENGINE
The engine can be started only with
the gearshift lever in the P or Nposi-
tion.
For safety reasons, it is advisable to
start the engine with the brake pedal
pressed.
IMPORTANTWhen moving off af-
ter starting the engine, do not press
the accelerator pedal before and dur-
ing the movement of the gearshift
lever. This is particularly important
when the engine is cold.
Page 113 of 258
112GETTING THE BEST OUT OF YOUR VEHICLE
IMPORTANTRemoving the igni-
tion key is only allowed with the
gearshift lever in position Pand for a
maximum time of 30 seconds from
when the engine is turned off P, when
the door is opened a buzzer will sound
for about 15 seconds to alert the dri-
ver.
In an emergency (flat battery) it is
possible to move the gearshift lever
from position P, pressing the clamp-
ing device fig. 7set under the gearshift
lever cap.R - Reverse
Move the gearshift lever to Rwith
the vehicle stationary, the engine idling
and the brake pedal pressed.
To prevent accidental movements,
the lever can only be moved to this
position with the button C-fig. 4
pressed.
With the lever in position Rthe re-
verse lights turn on and a buzzer
sounds for about 4 seconds to warn
the driver.
IMPORTANTWith the lever in
position R, reverse gear is not engaged
if the vehicle speed exceeds the es-
tablished limit (approx. 12 km/h).
When the speed falls below this value,
reverse gear engages and stays en-
gaged even if the limit is exceeded.
fig. 7
F0D0240m
Before moving the lever,
press the brake pedal: the
vehicle must be stationary.
WARNING
Move the gearshift lever to position
Pwith the vehicle stationary and the
engine idling before switching off.
For safety reasons the ignition key
can only be removed with the gearshift
lever in this position.
IMPORTANTMovement of the
lever from position P is only allowed
pressing the button C-fig. 4with the
brake pedal pressed.
Move the gearshift lever to
position P when getting out
of the vehicle leaving the engine
running.
WARNING
Before moving the lever
from position P, press the
brake pedal: the vehicle must be
stationary.
WARNING
Page 117 of 258
116GETTING THE BEST OUT OF YOUR VEHICLE
BUMP STARTING
Starting by pushing or towing the ve-
hicle is not possible. In the event of an
emergency, when the battery is flat,
start the vehicle with a suitable emer-
gency battery, following the instruc-
tions given in section “In an emer-
gency” at paragraph “Jump starting”.
TOWING THE VEHICLE
IMPORTANTFor towing the ve-
hicle comply with current local regu-
lations and follow the instructions giv-
en in section “In an emergency” at
paragraph “Towing the vehicle”.If the vehicle is to be towed, adhere
to the following recommendations:
– if possible, carry the vehicle on the
floor of a rescue vehicle;
– if this is not possible, tow the ve-
hicle raising the driving wheels (front)
from the ground;
– if this, too, is not possible, the ve-
hicle should not be towed for more
than 200 km at a speed of no more
than 50 km/h.
When towing, the gearshift lever
should be at N.
Do not start the engine
while the vehicle is being
towed.
The failure to comply
with these instructions
may cause serious dam-
age to the automatic gearbox.
When travelling with the
gearbox faulty, drive with
the utmost care in consideration of
the limited performance (in terms
of acceleration and speed) that the
vehicle can offer.
WARNING
When travelling with the
gearbox faulty, the revers-
ing gear lock might not be active:
absolutely never move the lever to
the R position with the vehicle on
the move.
WARNING– Warning light flashing= auto-
matic gearbox fault.
Warning light flashing at starting or
when travelling indicates a fault in the
automatic gearbox.
The automatic control system sets
an “emergency programme” engaging
the 3
rdgear.
Switching the engine off and then on
again, the self-test system could ex-
clude the fault and therefore turn off
the warning light. The failure is how-
ever stored and the automatic gear-
box shall be checked at a Fiat Deal-
ership.
Page 124 of 258
123GETTING THE BEST OUT OF YOUR VEHICLE
– if you are forced to stop your ve-
hicle (breakdown, limited visibility,
etc.) try to stop off the road. Turn on
the hazard lights and, if possible, the
dipped beam headlights. Rhythmically
sound the horn if you release anoth-
er vehicle is coming.
DRIVING IN THE
MOUNTAINS
– Check fluid levels (oil, brake fluid,
coolant) and tyre wear before driving
in the mountains;
– when driving downhill use the en-
gine braking effect by engaging a low
gear so as not to overheat the brakes;
– under no circumstances should you
drive downhill with the engine off or
with the gear in neutral, let alone with
the ignition key out;
– drive at moderate speed and avoid
“cutting” corners;
– remember that overtaking while
going uphill is slower and therefore re-
quires more free road. If you are be-
ing overtaken while driving uphill,
make it easier for the other vehicle
to pass.DRIVING ON SNOW
AND ICE
Here are some tips for driving in
these conditions:
– keep your speed down;
– use chains if the roads are covered
with snow;
– do not park the vehicle with the
engine running for long periods of
time: snow could divert exhaust fumes
into the passenger compartment;
– mainly use the braking effect of the
engine and under all circumstances
avoid braking sharply;
– when braking a vehicle not fitted
with ABS, reduce the possibility of the
wheels locking by varying the pressure
you exert on the brake pedal;
– do not accelerate suddenly and
avoid swerving;– in the winter, even apparently dry
roads may have icy patches. Be care-
ful therefore when driving over
stretches that do not get much expo-
sure to the sun or are lined with trees
or rocks where ice might not have
melted;
– keep a good distance from the ve-
hicles in front.
DRIVING WITH ABS
– ABS is a braking system that es-
sentially offers two advantages:
1) It prevents wheel lock and con-
sequent skidding in emergency stops,
particularly when the road does not
offer much grip.
2) it makes it possible to brake and
steer at the same time and direct the
vehicle where you want while braking.