fuel FIAT DUCATO 244 2005 3.G Owners Manual

2
MUST BE READ!
REFUELLING
Petrol engines:only refuel with unleaded petrol with octane rating (RON) no less than 95.
Diesel engines:only refuel with diesel fuel conforming to the European specification EN590.
STARTING THE ENGINE
Make sure the handbrake is pulled up; put the gear lever to neutral; press the clutch pedal down to the floor
without touching the accelerator; then:
automatic gearbox:for operation and use, strictly follow instructions and warnings contained at paragraph
“Automatic gearbox” in section “Getting the best out of your vehicle”.
petrol engines:turn the ignition key to AVV and release it as soon as the engine starts.
diesel engines:turn the ignition key to MARand wait for the instrument panel warning light mand Y
to go out; then turn the ignition key to AVV and release it as soon as the engine starts.
PARKING OVER INFLAMMABLE MATERIAL
When functioning normally, the catalytic converter reaches high temperatures. For this reason do not park
the vehicle over inflammable material, grass, dry leaves, pine needles, etc.: fire hazard.
K


7GETTING TO KNOW YOUR VEHICLE
SYMBOLS
Special coloured labels have been at-
tached near or actually on some of
the components of your Ducato.
These labels bear symbols that remind
you of the precautions to be taken as
regards that particular component.KEYS fig. 3
The following keys are provided with
the vehicle:
– two keys Awith metal insert and
power-assisted opening if the vehicle
is not equipped with remote control;
– key Aand key Bif the vehicle is fit-
ted with a door lock remote control.
– Key Ais the key that is used nor-
mally. It will:
– start the engine;
– lock/unlock the front doors;
– lock/unlock the side sliding doors;
– lock/unlock the rear doors;
– lock/unlock the fuel filler cap.
fig. 3
F0D0128m
THE FIAT CODE
SYSTEM
To further protect your vehicle from
theft, it has been fitted with an engine
immobiliser system (Fiat CODE)
which is automatically activated when
the ignition key is removed.
An electronic device, in fact, is fitted
in each ignition key grip. The device
modulates a signal when the engine is
started through a special aerial built
into the ignition switch. The modulate
signal, which changes each time the
engine is started, is the password by
means of which the control unit
recognises the key and enables to
start the engine.

29GETTING TO KNOW YOUR VEHICLE
INSTRUMENT PANEL
A- Engine coolant temperature
gauge
B- Speedometer
C- Rev counter
D- Fuel level gauge
E- Odometer setting and scheduled
servicing
F- Odometer
G- Clock setting.
fig. 27 Left-hand drive versionF0D0147m
fig. 28 Right-hand drive versionF0D0148m

30GETTING TO KNOW YOUR VEHICLE
INSTRUMENTS
ENGINE COOLANT
TEMPERATURE
GAUGE fig. 29
Under normal conditions, the needle
should hover around the middle of the
scale.
If it approaches the red section, it
means that the engine is being over-
taxed and you should reduce your de-
mand on it.
Also travelling too slowly when the
outside temperature is very hot can
cause the needle to approach the red
sector. In this case, it is better to stop
and turn the engine off. After a few
moments you can start the engine
again and accelerate slightly.SPEEDOMETER
fig. 30- left-hand drive versions
fig. 31- right-hand drive versions.
REV COUNTER fig. 32
IMPORTANT The electronic sys-
tem progressively blocks fuel flow to
prevent engine from overrevving. This
will lead to a progressive loss of en-
gine power. If the situation persists
even after the measures
you have taken, turn off
the engine and have the vehicle
seen at a Fiat Dealership.
fig. 29
F0D0150m
fig. 30
F0D0149m
fig. 31
F0D0153m
fig. 32
F0D0151m

31GETTING TO KNOW YOUR VEHICLE
fig. 35 - total kilometres
F0A0011m
fig. 36 - trip kilometres
F0A0012m
FUEL LEVEL GAUGE
When the fuel reserve warning light
A-fig. 33comes on it means that
there are approximately 8 - 10 litres
of fuel left in the tank.
Do not travel with the fuel tank al-
most empty: the gaps in fuel delivery
could damage the catalyst.ODOMETER
The following indications are shown
alternately on the display when press-
ing button E - fig. 34:
fig. 35- total kilometres
fig. 36- trip kilometres
fig. 33
F0D0152m
fig. 34
F0D0155m
There is only one switch E-fig. 34to
zero the partial kilometres and to se-
lect the total/partial mileage:
– when total kilometres are dis-
played, press the button for less than
2 seconds (impulse) to have the par-
tial rate (when releasing the button);
– when trip kilometres are displayed,
press the button for less than 2 sec-
onds (impulse) to have the total rate
(when releasing the button). Press the
button for more than 2 seconds for
zero setting (when releasing the but-
ton).

37GETTING TO KNOW YOUR VEHICLE
EOBD ENGINE
FAILURE CONTROL
SYSTEM
(petrol versions only) (amber)
In normal conditions, the warning
light will come on when the ignition
key is turned to MARand should go
out as soon as the engine is started.
The initial lighting up shows that the
warning light is working properly.
If the warning light either stays on or
comes on while travelling:
1. Fixed light- warning of a fuel
feed/ignition system failure which may
increase emissions in exhaust or cause
possible drops in performance, poor
handling and high consumption.
In such conditions, you can contin-
ue driving but you should not tax the
engine and you should moderate the
speed. Prolonged use with the warn-
ing light on can cause damage. Contact
a Fiat Dealershipas soon as possi-
ble. The warning light will go out when
the failure disappears. In any case, the
system will store the error.
2. Flashing- warning that the cata-
lyst can be damaged (see “EOBD sys-
tem” in this chapter).
If the warning light starts flashing, re-
lease the accelerator pedal and slow
the engine until the warning light stops
flashing. Continue driving at moderate
speed, preventing the warning light
from coming on again. Contact a Fi-
at Dealership as soon as possible.INJECTION SYSTEM
FAILURE
(diesel versions) (red)
When there is a fault in the injection
system.
The warning light should come on
when the ignition key is turned to
MARand go out after a few seconds.
The warning light will stay on or come
on when travelling to indicate imperfect
operation of the injection system with
possible loss of performance, poor han-
dling and higher consumption.
In these conditions, you can contin-
ue driving but you should avoid de-
manding efforts from the engine or
high speeds. Contact a Fiat Dealer-
shipas soon as possible.
Prolonged use of the vehicle with the
warning light on can cause damage to
the engine, especially in the event of
misfiring. The vehicle can only be dri-
ven for a short period of time at low
speeds.
Occasional and brief lighting of the
warning light is meaningless.
UU
Contact a Fiat Dealer-
ship as soon as possible if
the
Uwarning light ei-
ther does not come on when the
key is turned to MAR or comes
on, with fixed light or flashing
light, when travelling. Warning
light
Uoperation can be checked
by means of special equipment by
traffic agents. Always comply
with the road traffic regulations
in force in the Country where you
are travelling.

40GETTING TO KNOW YOUR VEHICLE
WATER IN DIESEL
FUEL (amber)
(diesel versions)
When there is water in the diesel fil-
ter. The light should come on when
the ignition key is turned to MAR and
go out after a few seconds.ABS (WHEEL
ANTILOCKING
SYSTEM)
FAILURE (amber)
The warning light comes on when
there is a failure in the ABS system. In
this case, the normal braking system
continues to work although without
the ABS assistance but you should
have the vehicle seen to at a Fiat
Dealershipas soon as possible.
The warning light should come on
when the ignition key is turned to
MARand should go out after ap-
proximately 2 seconds.
c
The presence of water in
diesel fuel can cause se-
vere damage to the en-
gine fuel feed system. Conse-
quently, you should go to a Fiat
Dealership as soon as the
c
warning light comes on to have
the system relieved. Warning
light coming on immediately af-
ter refuelling probably indicates
the presence of water in the tank:
turn the engine off and contact a
Fiat Dealership.
>
FIAT CODE
(amber)
The warning light comes on in three
cases (when the ignition key is at
MAR):
1.One flash - the key code has been
recognised. The engine can be start-
ed.
2.Fixed light - the key code has not
been recognised. Follow the emer-
gency procedure to start the engine
(see “In an emergency”).
3. Flashing - the vehicle is not pro-
tected by the device. The engine can
however be started.
Y
Vehicles with ABS are fitted
with electronic brakeforce
distributor (EBD). The >and x
warning lights come on at the same
time when the engine is running to
indicate that there is an EBD sys-
tem failure. In this case violent
braking may be accompanied by
early rear wheel locking with the
possibility of skidding. Drive ex-
tremely carefully to the nearest Fi-
at Dealership to have the system
checked.
WARNING

59GETTING TO KNOW YOUR VEHICLE
SELF-STANDING SUPPLEMENTARY
HEATER (where provided)
The vehicle can be equipped, upon re-
quest, with two different self-standing
heaters:one is totally automatic
whereas the other is programmable.
AUTOMATIC VERSION
The supplementary heater is totally in-
dependent from the engine.
This heater is switched on automat-
ically (if required) when turning the ig-
nition key to MAR. LOOKING AFTER THE
SYSTEM
During the winter, the climate con-
trol system must be turned on at least
once a month for about ten minutes.
Before summer, have the system
checked at a Fiat Dealership.PROGRAMMABLE VERSION
The supplementary heater is totally
independent from the engine and can
be used to:
– heat the passenger compartment
when the engine is off;
– defrost the windows;
– heat the engine coolant and con-
sequently the engine before starting.
The system consists of:
– a diesel burner to heat coolant with
exhaust fume muffler;
– a metering pump connected to the
vehicle fuel pipes to feed the burner;
– a heat exchanger connected to the
engine cooling system pipes; The system is filled with
R134a refrigerant which
will not pollute the envi-
ronment in the event of leakage.
Under no circumstances should
R12 fluid be used as it is incom-
patible with the system compo-
nents and contains CFC.
The heater burns fuel in the
same way as the engine,
though, of course, to a lesser degree
and therefore to avoid intoxication
and suffocation, never use the sup-
plementary heater in closed areas,
garages or workshops not equipped
with specific exhaust evacuation
devices even for short periods of
time.
WARNING

64GETTING TO KNOW YOUR VEHICLE
– Always remember to turn the
heater off when refuelling or standing
in service stations to avoid fires and
explosions.
– Do not park the vehicle over in-
flammable material such as paper, dry
grass or leaves: fire risk!
– The temperature near the heater
must never exceed 120°C (e.g. during
painting operations in a workshop
oven). Higher temperatures could
damage the electronic control unit
components.
– When the engine is off, the heater
runs off the battery: it is consequently
important to run the engine for a cer-
tain period of time in order to restore
the battery charge.– Follow the prescriptions in “Vehi-
cle maintenance” section at paragraph
“Engine coolant level” to check the
coolant level. The coolant in the cir-
cuit must contain at least 10% an-
tifreeze fluid.
– Maintenance and repairs must al-
ways be carried out by a Fiat Deal-
ershipand only genuine spare parts
must be used.
MAINTENANCE
Have the heater checked at a Fiat
Dealership periodically (always be-
fore winter). This will ensure safe and
cheap running and long appliance life.
The heater burns fuel in the
same way as the engine,
though, of course, to a lesser degree
and therefore to avoid intoxication
and suffocation, never use the sup-
plementary heater in closed areas,
garages or workshops not equipped
with specific exhaust evacuation
devices even for short periods of
time.
WARNING

72GETTING TO KNOW YOUR VEHICLE
fig. 104
F0D00164m
fig. 105
F0D105m
All direction indicators will flash and
the instrument panel warning lights r
and ycome on when the button is
pressed regardless of the ignition key
position.FUEL CUT-OFF SWITCH
This a safety cut-off switch located in
the engine compartment on the dash-
board bulkhead fig. 105which comes
into operation in the case of an acci-
dent to block the supply of fuel there-
by stopping the engine.
D- Rear fog lights on/off.
E- ASR system (Antislip Regulation)
on/off.LEFT-HAND BUTTON
PANEL
Button panel in fig. 104is used on
Minibus, Ambulance and 4WD ver-
sions for adding special optional equip-
ment.
The use of hazard lights is
governed by the Highway
Code of the country you are in.
Keep to the rules.
WARNING
If, after an accident, you
can smell petrol or see that
the fuel feed system is leaking, to
avoid the risk of fire, do not reset
the switch.
WARNING