warning FIAT DUCATO BASE CAMPER 2016 Owner handbook (in English)

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years246810
Replace accessory drive belt(s)●
Replacethe accessory drive belt(s) (115 MultiJet versions) (°))●●
Replace toothed timing drive belt (*) (110 (°)130-150 MultiJet versions)
Replace toothed timing drive belt (**) ( 115 MultiJet versions (°))
Replace air cleaner cartridge (***)●●●●●
Change engine oil and replace oil filter (°°) (#)
Change the brake fluid (§)●●●●●
Replace pollen filter●●●●●
(°)Version for specific markets
(*) Advised maximum mileage 192,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town use, long
periods of idling) or at least every 5 years.
(**) Advised maximum mileage 144,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town use, long
periods of idling) or at least every 5 years.
(***) If the vehicle is equipped with a specific air cleaner for dusty areas: -every 20,000 km check and wash cleaner; every 40,000 km replace cleaner.
(°°) The actual interval for changing the oil and replacing the engine oil filter depends on the car usage conditions and is signalled by the warning light or message (if present) on
the instrument panel (see “Warning lights and messages” paragraph) and must never exceed 2 years.
(#) If the vehicle is driven mainly in towns, change engine oil and oil filter every 12 months.
(§) The brake fluid replacement has to be done every two years, irrespective of the mileage.
241

PERIODIC CHECKS
Before long journeys, check and, if
necessary, restore:
❒engine coolant level;
❒brake fluid level;
❒control and recovery of additive level
for AdBlue Diesel emissions (UREA)
(for versions/markets, where
provided);
❒windscreen washer fluid level;
❒tyre inflation pressure and condition;
❒operation of lighting system
(headlamps, direction indicators,
hazard warning lights, etc.);
❒operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper
blades.
To ensure that the vehicle is always
efficient and well maintained, it is
advisable to make sure that you carry
out the above operations regularly
(approximately every 1000 km and
every 3000 km for checking and
topping up engine oil is advisable).
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
❒engine often idling or driving long
distances at low speeds or long
periods of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
❒check front disc brake pad
conditions and wear;
❒check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;
❒visually inspect conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel system -
brakes) and rubber elements (boots -
sleeves - bushes - etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect condition of the
accessory drive belts;❒check and, if necessary, change
engine oil and replace oil filter;
❒Restore additive level for AdBlue
Diesel emissions (UREA) (for versions
/ markets where applicable), at the
ignition of the lamp or the message
on the instrument panel;
❒check and, if necessary, replace
pollen filter.
242
SERVICING AND MAINTENANCE

BRAKE FLUID
191) 192)
50)
Undo cap E fig. 241 - fig. 242 - fig. 243
- fig. 244 and check that the liquid in
the reservoir is at the maximum level.
The fluid level in the reservoir must not
exceed the MAX mark.
Use the brake fluid shown in the "Fluids
and lubricants" table (see "Technical
Specifications").
NOTE Carefully clean the cap of the
reservoir and the surrounding surface.
Take great care to ensure that
impurities do not enter the reservoir
when the plug is opened.
For topping-up, always use a funnel
with integrated filter with mesh equal to
or lower than 0.12 mm.
IMPORTANT Brake fluid absorbs
moisture. For this reason, if the vehicle
is mainly used in areas with a high
degree of atmospheric humidity, the
fluid should be replaced at more
frequent intervals than specified in the
“Scheduled Servicing Plan”.IMPORTANT
47) When topping up, take care not
to mix up the various types of
fluids: they are not compatible
with each other and could
seriously damage the car.
48) The used engine oil and the filter
that has been replaced contain
substances that are harmful to
the environment. To change the
oil and filters, we advise you to
contact a Fiat Dealership.
49) PARAFLU
UPantifreeze is used in
the engine cooling system. Use
fluid of the same type as that
contained in the cooling system
for any top-ups. PARAFLU
UP
cannot be mixed with any other
type of fluid. If this happens, do
not start the engine and contact a
Fiat Dealership.
50) Avoid allowing brake fluid, which
is extremely corrosive, to come
into contact with painted areas.
Should it happen, wash
immediately with water.51) Do not press the power steering
end of travel lock for longer than 8
consecutive seconds with the
engine running because it will
cause noise and risk damaging
the system.
WARNING
185) Never smoke when performing
operations in the engine
compartment. Flammable gases
and fumes may be present and
risk igniting.
186) Be very careful when working in
the engine compartment when
the engine is hot: you may get
burned. Remember that the fan
may start up if the engine is hot:
this could injure you. Scarves, ties
and other loose clothing might
be pulled by moving parts.
187) The cooling system is
pressurised. If necessary, only
replace the plug with another
original one or the operation of
the system may be adversely
affected. Do not remove the
reservoir plug when the engine is
hot: risk of burns.
249

WARNING
194) Battery liquid is poisonous and
corrosive. Avoid contact with skin
and eyes. Keep naked flames
and sources of sparks away from
the battery: risk of explosion and
fire.
195) Using the battery with
insufficient fluid irreparably
damages the battery and may
cause an explosion.
196) Before performing any
operation on the electrical system,
disconnect the negative battery
cable through the suitable
terminal, after having waited at
least one minute from turning the
ignition key to STOP.
197) Always wear appropriate
goggles when working on or near
the battery.
IMPORTANT
52) Incorrect assembly of electrical
and electronic devices may cause
severe damage to your vehicle.
Contact a Fiat Dealership if you
want to install accessories after
purchasing the vehicle (alarms,
radiophone, etc.): they will
suggest the most suitable devices
and advise you whether a higher
capacity battery needs to be
installed.
53) If the vehicle needs to be off the
road for a long period under
conditions of intense cold, remove
the battery and take it to a
heated location, otherwise it may
freeze.
IMPORTANT
4) Batteries contain substances
which are very dangerous for the
environment. To replace your
battery, we recommend
contacting your Fiat Dealership to
dispose of your old battery in full
respect of the environment and in
compliance with all applicable
laws and regulations.
253

WARNING
198) Remember that the road
holding qualities of your vehicle
also depend on the correct
inflation pressure of the tyres.
199) If the pressure is too low, the
tyre will overheat and could be
seriously damaged.
200) Avoid switching the tyres from
the right side of the vehicle to the
left side and vice versa.
201) Never submit alloy rims to
repainting treatments requiring
the use of temperatures
exceeding 150°C. The mechanical
properties of the wheels could
be impaired.
RUBBER HOSES
As far as the brake system and fuel
supply system rubber hoses are
concerned, follow the "Scheduled
Servicing Plan" in this chapter carefully.
Ozone, high temperatures and
prolonged lack of fluid in the system
may cause hardening and cracking of
the hoses, with possible leaks. Careful
checking is therefore necessary.
WINDSCREEN
WIPER
BLADES
Periodically clean the rubber part using
special products; TUTELA
PROFESSIONAL SC 35 is
recommended.
Replace the blades if the rubber edge is
deformed or worn. In any case, it is
advisable to replace them
approximately once a year.
A few simple precautions can reduce
the possibility of damage to the blades:
❒if the temperature falls below zero,
make sure that ice has not frozen
the rubber against the glass. Use a
de-icing product to release it if
required;
❒remove any snow from the glass: in
addition to protecting the blades,
this prevents effort on the motor and
overheating;
❒do not operate the windscreen and
rear window wipers on dry glass.
202)
255

Replacing the
windscreen wiper
blades
54)
Proceed as follows:
❒raise the wiper arm, press tab A fig.
250 of the attachment spring and
remove the blade from the arm;
❒fit the new blade, inserting the tab
into the special slot in the arm,
making sure that it is locked;
❒lower the wiper arm on the
windscreen.SPRAY NOZZLES
Windscreen (washer)
fig. 251
If the jet of fluid is inadequate, firstly
check that there is fluid in the reservoir:
(see "Checking levels" in this chapter).
Then check that the nozzle holes are
not clogged; use a needle to unblock
them if necessary.
The washer jets should be positioned
by adjusting the angle of the sprays
using a small straight-headed
screwdriver.
The jets should be directed at about a
third of the height from the top edge
of the windscreen.HEADLIGHT WASHERS
Check the correct condition and
cleanliness of nozzles at regular
intervals.
The headlight washers come on
automatically when the windscreen
washer is operated with the low beams
on.
WARNING
202) Driving with worn windscreen
wiper blades is a serious hazard,
because visibility is reduced in
bad weather conditions.
IMPORTANT
54) Do not operate the windscreen
wiper with the blades lifted from
the windscreen.
250F1A0241
251F1A0242
256
SERVICING AND MAINTENANCE

INTERIORS
Regularly check that water is not
trapped under the mats (due to water
dripping off shoes, umbrellas, etc.),
as this could cause oxidation of the
sheet metal.
203) 204)
SEATS AND FABRIC
PARTS
Remove dust with a soft brush or a
vacuum cleaner. It is advisable to use a
moist brush on velvet upholstery.
Rub the seats with a sponge moistened
with a solution of water and mild soap.
PLASTIC PARTS
It is advisable to clean interior parts with
a moist cloth and a solution of water
and non-abrasive mild soap. Use
specific products for cleaning plastic,
without solvents and specifically
designed to prevent damage to the
appearance and colour of the treated
parts, to remove grease and tough
stains.
IMPORTANT Do not use alcohol,
petrols or derivatives to clean
the instrument panel glass.LEATHER STEERING
WHEEL/GEAR
KNOB/HANDBRAKE
(for versions/markets, where provided)
These components must be cleaned
with mild soap and water only. Never
use alcohol or alcohol-based products.
Read the product label carefully before
using specific products for cleaning
the interiors: make sure that the
product does not contain spirits or
alcohol-based substances.
If, when cleaning the windscreen with
special products, window cleaner
accidentally drips onto the leather of
the steering wheel/gear lever
knob/handbrake, wipe away
immediately and then wash the affected
area with mild soap and water.
IMPORTANT Be careful when using a
steering wheel lock device, where
applicable, to avoid damaging
the leather upholstery by rubbing.
WARNING
203) Never use flammable products,
such as petroleum ether or
modified petrol, to clean the
inside of the vehicle. The
electrostatic charges which are
generated by rubbing during
the cleaning operation may cause
a fire.
204) Do not keep aerosol cans in the
vehicle: they might explode.
Aerosol cans must not be exposed
to a temperature exceeding 50°C.
When the vehicle is exposed to
sunlight, the internal temperature
can greatly exceed this value.
259

POWER SUPPLY
Versions Power supply
All Common Rail direct injection
205)
WARNING
205) Modifications or repairs to the fuel supply system that are not carried out properly or do not take the system’s
technical specifications into account may cause malfunctions leading to a risk of fire.
267

90600 kg
91615 kg
92630 kg
93650 kg
94670 kg
95690 kg
96710 kg
97730 kg
98750 kg
99775 kg
100800 kg
101825 kg
102850 kg
103875 kg
104900 kg
105925 kg
106950 kg
107975 kg
1081000 kg
1091030 kg
1101060 kg
1111090 kg
1121120 kg
1131150 kg
1141180 kg
1151215 kg
1161250 kg
1171285 kg
1181320 kg
1191360 kg
RIM PROTECTOR TYRES
206)
WARNING
206) Do NOT fit hub caps when
using integral caps fixed (with
springs) to the steel rim and
aftersale tyres provided with Rim
Protector fig. 257. The use of
unsuitable tyres and hub caps
may cause sudden loss of tyre
pressure.
CORRECT READING OF
THE RIM CODE
Example: 6J x 15 ET 43
(see fig. 256)
6rim width in inches (1).
Jrim drop centre outline (side
projection where the tyre bead rests)
(2).
15rim fitting diameter in inches
(corresponds to the diameter of the
tyre to be mounted) (3 = Ø).
ET 43wheel camber (distance between
the disc/rim support plane and
the wheel rim centre line).
257F1A0248
271

115
MultiJet (°)110 (°)/130
MultiJet150
MultiJet180
MultiJet
PowerPrescribed fuels and original
lubricants
Gearbox/differential casing
(litres):-2.7 (MLGU
gearbox)2.7 -TUTELA TRANSMISSION
EXPERYA
Gearbox/differential casing
(litres):2,92.9 (M38
gearbox)2.9TUTELA TRANSMISSION
GEARTECH
Hydraulic braking circuit with
ABS (kg):0.6 0.6 0.6 0.6
TUTELA TOP 4
Hydraulic braking circuit with
ASR/ESP (kg):0.62 0.62 0.62 0.62
Hydraulic power steering: 1.5 1.5 1.5 1.5 TUTELA TRANSMISSION GI/E
Windscreen/headlight
washer reservoir:5.5 5.5 5.5 5.5Mixture of water and TUTELA
PROFESSIONAL SC35
(°)Version for specific markets
WARNING
207) Use AdBlue only according to DIN 70 070 and ISO 22241-1. Other fluids may cause damage to the system: also
exhaust emissions would no longer comply with the law.
208) The distribution companies are responsible for the compliance of their product. Observe the precautions of storage
and maintenance, in order to preserve the initial qualities. The manufacturer of the vehicle does not recognize any
guarantee in case of malfunctions and damage caused to the vehicle due to the use of urea (AdBlue) not in
accordance with regulations.
328
TECHNICAL SPECIFICATIONS