diesel FIAT FIORINO 2014 Owner handbook (in English)

MUST BE READ!


K
REFUELLING
Petrol engines: only refuel with unleaded petrol with octane rating (RON) not less than 95 conforming to the
European specification EN 228.
Diesel engines: only refuel with diesel fuel conforming to the European specification EN590. The use of other prod-
ucts or mixtures may damage the engine beyond repair and consequently cause lapse of warranty in relation to the
damage caused.
ENGINE STARTING
Petrol engines: make sure that the handbrake is engaged; set the gearshift lever to neutral; fully depress the clutch
without pressing the accelerator, then turn the ignition key to AVVand release it as soon as the engine has start-
ed.
Diesel engines: Turn the ignition key to MARand wait for the warning light
mto go out. Turn the ignition key
to AVVand release as soon as the engine starts.
PARKING ON FLAMMABLE MATERIAL
The catalytic converter develops high temperature during operation. Do not park on grass, dry leaves, pine needles
or other flammable material: fire risk.
RESPECTING THE ENVIRONMENT
The vehicle is fitted with a system that allows continuous diagnosis of the components correlated with emissions to
ensure better respect for the environment.
001-035 Fiorino GB 1ed:001-035 Fiorino GB 1ed 2-12-2009 16:13 Pagina 2

6
SAFETY
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
INSTRUMENT PANEL
Versions with digital display
ASpeedometer (speed indicator)
BFuel level gauge with reserve warning
light
CEngine coolant temperature gauge and
excessive temperature warning light
DRev counter
EDigital display
mcWarning lights supplied in diesel
versions only
Versions with multifunctional
display
ASpeedometer (speed indicator)
BFuel level gauge with reserve warning
light
CEngine coolant temperature gauge and
excessive temperature warning light
DRev counter
EMultifunctional display
mcWarning lights supplied in diesel
versions only
F0T0072m
fig. 2
F0T0071m
fig. 3
001-035 Fiorino GB 1ed:001-035 Fiorino GB 1ed 2-12-2009 16:13 Pagina 6

81
SAFETY
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
DIESEL ENGINES
Operation at low temperatures
If the outside temperature is very low, the
diesel thickens due to the formation of
paraffin clots with consequent anomalous
operation of the fuel supply system.
In order to avoid these problems, different
types of diesel are distributed according to
the season: summer type, winter type and
arctic type (cold, mountain areas). If refu-
elling with diesel fuel whose features are not
suitable to the temperature of use, it is ad-
visable to mix TUTELA DIESEL ART addi-
tive in the proportions shown on the con-
tainer with the fuel. Pour the additive in-
to the tank before the fuel.
When using or parking the vehicle for a
long time in the mountains or cold areas,
it is advisable to refuel using locally avail-
able fuel.
In this case, it is also advisable to keep the
tank over 50% full.For diesel engines, use diesel
fuel for motor vehicles com-
pliant with EN590 European
specifications only. The use of
other products or mixtures may dam-
age the engine beyond repair and con-
sequently cause lapse of warranty in
relation to the damage caused. If you
accidentally introduce other types of
fuel in the tank, do not start the engine
and empty the tank. If the engine has
run also for a very short time, you will
need to have the entire fuel feed sys-
tem emptied in addition to the tank.
REFUELLING CAPACITY
To fill the tank completely, top-up twice
after the pump switches off. Further top-
ups could cause faults in the fuel feeding
system.FUEL TANK PLUG fig. 106
Opening
1) Open the flap A-fig. 106pulling it out-
wards, keep the cap Bstill, insert the ig-
nition key in the lock and turn it anti-
clockwise.
2) Turn the cap anti-clockwise and extract
it. The cap has a device Cretaining it to
the flap so it cannot be lost. When refill-
ing, attach the cap to the flap, as illustrat-
ed.
fig. 106
C
A
F0T0068m
036-082 Fiorino GB 1ed:036-082 Fiorino GB 1ed 30-11-2009 15:47 Pagina 81

82
SAFETY
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
ENVIRONMENTAL
PROTECTION
The devices for curtailing petrol engine
emissions are the following:
❒three-way catalytic converter;
❒Lambda sensors;
❒fuel evaporation prevention system.
In addition, do not let the engine run, even
for a test, with one or more spark plugs
disconnected.
The devices for curtailing diesel fuel en-
gine emissions are the following:
❒oxidising catalytic converter;
❒exhaust gas recirculation system
(E.G.R.);
❒diesel particulate filter (DPF) (for ver-
sions/markets, where provided). Do not place free flames or lit
cigarettes near to the fuel
filler: this may pose a risk of
fire. Keep your face away
from the fuel filler to prevent breath-
ing in harmful vapours.
DIESEL PARTICULATE
FILTER DPF
(Diesel Particulate Filter)
(for versions/markets, where provided)
The Diesel Particulate Filter is a mechan-
ical filter integral with the exhaust system
that physically traps carbon particles pre-
sent in the exhaust gases of Diesel engines.
The diesel particulate filter has been
adopted to eliminate particulates almost
totally in compliance with current / future
law regulations. During normal use of the
vehicle, the engine control unit records a
set of data (e.g.: travel time, type of route,
temperatures, etc.) and it will then calcu-
late the amount of particles trapped by the
filter.
Since this filter physically traps particulates,
it shall be cleaned (reclaimed) at regular
intervals by burning carbon particles. The
regeneration procedure is controlled au-
tomatically by the engine control unit ac-
cording to the filter conditions and the
conditions of use of the vehicle.
During the regeneration procedure, the
following situations may occur: limited in-
crease of idle speed, activation of electric
fan, limited increase of smoke, high tem-
peratures at the exhaust. These events
must not be considered as a malfunction-
ing: they do not impair vehicle behaviour
and the environment. If the dedicated
message is displayed, refer to section
“Warning lights and messages”. Closing
1) Fit the cap (complete with key) and turn
it clockwise until it clicks once or more.
2) Turn the key clockwise and extract it,
then close the flap.
The hermetic seal may cause a slight in-
crease in pressure in the tank. A suction
noise when you release the cap is there-
fore entirely normal.
036-082 Fiorino GB 1ed:036-082 Fiorino GB 1ed 30-11-2009 15:47 Pagina 82

103
SAFETY
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
ENGINE START-UP
PROCEDURE FOR
DIESEL VERSIONS
Proceed as follows:
❒ensure that the handbrake is up;
❒put the gear lever into neutral;
❒turn the ignition key to MAR: the
warning light
mwill come on in the
instrument panel.
❒wait until the warning lights Yand
mturn off. The hotter the engine, the
quicker this will happen;
❒press the clutch pedal all the way down
without touching the accelerator;
❒turn the ignition key to AVVas soon
as the warning light
mturns off. Wait-
ing too long will waste the work done
by the glow plugs.
Release the key as soon as the engine
starts.
IMPORTANT When the engine is cold,
rotate the ignition key to AVVto com-
pletely release the accelerator pedal.If the engine does not start at the first at-
tempt, return the ignition key to STOP
before repeating starting.
If with the ignition key on MAR, the in-
strument panel warning light Yremains
on, turn the key to STOPand then back
to MAR; if the warning light remains on,
try with the other keys provided with the
vehicle.
Contact the Fiat Dealership if the engine
still will not start.
The warning light
mblinks
for 60 seconds after starting
or during prolonged cranking
to indicate a fault to the glow
plug heating system. Use the vehicle
normally if the engine starts, but con-
tact the Fiat Dealership as soon as pos-
sible.
WARMING THE
ENGINE IMMEDIATELY AFTER
START-UP
Proceed as follows:
❒drive off slowly, letting the engine turn
at medium speed. Do not accelerate
abruptly;
❒do not demand maximum performance
for the first few kilometres. Wait until
the engine coolant gauge starts moving.
EMERGENCY START
Go to a Fiat Dealership immediately if an
instrument panel warning lightYaremains
on constantly.
Never jump start the engine
by pushing, towing or driving
downhill. This could cause a
flow of fuel into the catalyt-
ic converter and damage it beyond re-
pair.
101-110 Fiorino GB 1ed:101-110 Fiorino GB 1ed 30-11-2009 16:14 Pagina 103

111
SAFETY
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
GENERAL WARNINGS ..................................................... 112
LOW BRAKE FLUID........................................................... 112
HANDBRAKE ON .............................................................. 112
AIRBAG FAILURE................................................................ 113
FRONT PASSENGER AIRBAG/
SIDE BAGS DISABLED....................................................... 113
ENGINE COOLANT HIGH TEMPERATURE ............... 114
LOW BATTERY CHARGE ................................................ 114
ABS SYSTEM FAILURE....................................................... 115
EBD SYSTEM FAILURE ....................................................... 115
ESP / TRACTION PLUS SYSTEM FAILURE ................... 115
LOW ENGINE OIL PRESSURE........................................ 115
EXHAUSTED ENGINE OIL............................................... 115
SEAT BELTS NOT FASTENED ......................................... 116
INCOMPLETE DOOR LOCKING .................................. 116
MINIMUM ENGINE OIL LEVEL....................................... 116
INJECTION SYSTEM FAILURE......................................... 117
EOBD ENGINE CONTROL SYSTEM FAILURE ........... 117CLEANING DPF IN PROGRESS...................................... 118
FUEL RESERVE ...................................................................... 118
GLOW PLUG HEATING................................................... 118
GLOW PLUG HEATING FAILURE................................. 118
WATER IN DIESEL FUEL FILTER.................................... 119
VEHICLE PROTECTION SYSTEM
FAILURE - FIAT CODE ...................................................... 119
EXTERNAL LIGHTS FAILURE.......................................... 119
GENERIC FAILURE INDICATION ................................. 120
BRAKE PAD WEAR ............................................................ 120
PARKING SENSOR FAILURE........................................... 121
SIDE/TAILLIGHTS................................................................ 121
FOLLOW ME HOME .......................................................... 121
FRONT FOG LIGHTS........................................................ 121
REAR FOG LIGHTS............................................................ 121
LEFT-HAND DIRECTION INDICATOR ....................... 122
RIGHT-HAND DIRECTION INDICATOR ................... 122
MAIN BEAMS........................................................................ 122
ASR SYSTEM ......................................................................... 122
W W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E
S S
111-122 Fiorino GB 1ed:111-122 Fiorino GB 1ed 2-12-2009 16:18 Pagina 111

119
SAFETY
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
WATER IN DIESEL
FUEL FILTER
(Multijet versions)
(amber)
When the ignition key is moved to MAR,
the warning light turns on and should go
off after a few seconds.
The warning light cturns on when there
is water in the diesel fuel filter.
On certain versions the dedicated mes-
sage is displayed.VEHICLE PROTECTION
SYSTEM FAILURE -
FIAT CODE (amber)
ALARM FAILURE (amber)
(for versions/markets, where provided)
THEFT ATTEMPT (amber)
Vehicle protection system failure
Fiat CODE.
If with the ignition key at MAR, the warn-
ing light stays on, this indicates a possible
failure (see “Fiat Code system” in section
“Dashboard and controls”).
On certain versions the dedicated mes-
sage is displayed.
IMPORTANT Warning lights Uand Y
will come on at the same time to indicate
a Fiat CODE system failure.
If with the engine running the warning light
Yflashes, the vehicle is not protected by
the engine inhibitor device (see “Fiat Code
system” in section “Dashboard and con-
trols”).
Contact the Fiat Dealership to have all the
keys stored.Alarm failure
The turning on of the warning light (or
symbol on display) indicates a failure in the
alarm system. Contact Fiat Dealership as
soon as possible.
The display will show the dedicated mes-
sage.
Theft attempt
The turning on of the warning light (or
symbol on display) indicates an attempt of
break-in. Contact Fiat Dealership as soon
as possible.
The display will show the dedicated mes-
sage. The presence of water in the
supply circuit may cause se-
vere damage to the injection
system and irregular engine
operation. If warning light clights up
(on some versions with the message on
the display), go to a Fiat Dealership as
soon as possible to have the system
bled. Water may have been introduced
in the tank if this appears immediately
after refuelling: in this case, stop the en-
gine immediately and contact a Fiat
Dealership.
cY
111-122 Fiorino GB 1ed:111-122 Fiorino GB 1ed 2-12-2009 16:18 Pagina 119

149
SAFETY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
DEVICE PROTECTED FUSE AMPERE FIGURE
Climate system compressor F19 7.5 50
Rear heated window/Mirror demisters F20 30 50
Fuel pump F21 15 50
Fog lights F30 15 50
Available F08 – 50
Cigar lighter/Passenger compartment current outlets/Heated seats F85 30 50
+15 Reverse lights/decimetre/Water sensor in diesel fuel/
Reels for relays T02, T05, T14, T17 and T19 F87 7.5 50
123-154 Fiorino GB 1ed:123-154 Fiorino GB 1ed 3-12-2009 15:34 Pagina 149

159
SAFETY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
30 60 90 120 150 180
●●●●●●
●●●●●●
●●●●●●
●●●●●●
●●●●●●
●●●
●●●●●●
●●●●●●
●●
●●
●●●●●●
●●●●●●
DIESEL VERSIONS
Thousands of kilometres
Check tyre conditions/wear and adjust pressure, if required
Check light system operation (headlights, direction indicators,
emergency lights, boot lights, passenger compartment lights,
glove box light, instrument panel warning lights, etc.)
Check the operation of the windscreen wiper/washer system,
adjust the sprayers
Check the position/wear of the windscreen blades
Check front disk brake pad conditions and wear
Check rear drum brake linings and wear
Visually inspect conditions and integrity: bodywork,
underbody protection, pipes and hoses
(exhaust - fuel supply system - brakes), rubber parts
(boots, sleeves, bushings, etc.)
Check cleanness of locks on bonnet and boot and lever
cleanness and lubrication
Visually inspect accessory drive belt conditions
Visually inspect tensioning of the accessory drive belt conditions
(versions without automatic tensioning device)
Check the handbrake lever stroke and adjust it, if necessary
Check exhaust emissions/smokiness
155-176 Fiorino GB 1ed:155-176 Fiorino GB 1ed 30-11-2009 16:34 Pagina 159

160
SAFETY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARDAND CONTROLS
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
Thousands of kilometres
Replace accessory drive belt/s
Replace diesel fuel filter
Replace air cleaner cartridge
Top up fluids (engine coolant, brakes, battery, windscreen washer, etc.)
Check engine control system operation
(through diagnosis outlet)
Check the mechanical gearbox oil
Check for cleanliness of bottom guides of sliding side doors
(or every 6 months)
hange engine oil and oil filter
(Multijet versions with DPF) (*)
Change engine oil and oil filter (Multijet versions without DPF)
(or every 24 months)
Change brake fluid (or every 24 months)
Change pollen filter (or every 12 months)
(*) The engine oil and the filter must be replaced when the warning light on the dashboard comes on (see the “Warning lights
and messages” section) or at least every 24 months.
30 60 90 120 150 180
●
●●●
●●●
●●●●●●
●●●●●●
●●
●●●●●●
●●●●●●
●●●
●●●●●●
If the car is mainly used in towns and cities, change the engine oil and filter every 12 months.
155-176 Fiorino GB 1ed:155-176 Fiorino GB 1ed 30-11-2009 16:34 Pagina 160