belt FIAT FREEMONT 2015 1.G Service Manual

WARNING! (Continued)
• On seven passenger models, do not allow a
passenger to sit in a third row seat with the
second row seatback(s) folded flat . In a collision,
the passenger could slide underneath the seat
belt and be seriously or even fatally injured.
Exhaust Gas
WARNING!
Exhaust gases can injure or kill. They
con tain

carbon monoxide (CO), which is
colorless and odorless. Breathing it can make you
unconscious and can eventually poison you. To
avoid breathing (CO), follow these safety tips:
• Do not run the engine in a closed garage or in
confined areas any longer than needed to move
your vehicle in or out of the area.
• If you are required to drive with the trunk/
liftgate/rear doors open, make sure that all win-
dows are closed and the climate control
BLOWER switch is set at high speed. DO NOT use
the recirculation mode.
• If it is necessary to sit in a parked vehicle with
the engine running, adjust your heating or cooling
controls to force outside air into the vehicle. Set
the blower at high speed. The best protection against carbon monoxide entry
into the vehicle body is a properly maintained engine
exhaust system.
Whenever a change is noticed in the sound of the
exhaust system, when exhaust fumes can be detected
inside the vehicle, or when the underside or rear of the
vehicle is damaged, have a competent mechanic inspect
the complete exhaust system and adjacent body areas
for broken, damaged, deteriorated, or mispositioned
parts. Open seams or loose connections could permit
exhaust fumes to seep into the passenger compart-
ment. In addition, inspect the exhaust system each time
the vehicle is raised for lubrication or oil change.
Replace as required.
Safety Checks You Should Make Inside The
Vehicle
Seat Belts
Inspect the seat belt system periodically, checking for
cuts, frays, and loose parts. Damaged parts must be
replaced immediately. Do not disassemble or modify
the system.
Front seat belt assemblies must be replaced after a
collision. Rear seat belt assemblies must be replaced
after a collision if they have been damaged (i.e., bent
retractor, torn webbing, etc.). If there is any question
regarding belt or retractor condition, replace the seat
belt.
234
KNOWING
YOUR
VEHICLE
SAFETY
STARTING AND
DRIVING
WARNING LIGHTSAND
MESSAGES
IN

AN
EMERGENCY
SERVICINGAND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS

STARTING AND DRIVING
ENGINE BREAK-IN
RECOMMENDATIONS
A long break-in period is not required for the engine
and drivetrain (transmission and axle) in your vehicle.
Drive moderately during the first 500 km. After the
initial 100 km, speeds up to 80 or 90 km/h are desirable.
While cruising, brief full-throttle acceleration, within
the limits of local traffic laws contributes to a good
break-in. Wide-open throttle acceleration in low gear
can be detrimental and should be avoided.
The engine oil installed in the engine at the factory is a
high-quality energy-conserving type lubricant. Oil
changes should be consistent with anticipated climate
conditions under which vehicle operations will occur.
For the recommended viscosity and quality grades,
refer to “Maintenance Procedures” in “Servicing And
Care”. NON-DETERGENT OR STRAIGHT MINERAL
OILS MUST NEVER BE USED.
A new engine may consume some oil during its first few
thousand kilometers of operation. This should be con-
sidered a normal part of the break-in and not inter-
preted as an indication of difficulty.
STARTING PROCEDURES
Before starting your vehicle, adjust your seat, adjust the
inside and outside mirrors, fasten your seat belt, and if
present, instruct all other occupants to buckle their
seat belts.
WARNING!
• Before exiting a vehicle, always apply
t h

e parking brake, shift the transmission
into PARK, and remove the Key Fob from the
ignition. When leaving the vehicle, always lock
your vehicle.
• Never leave children alone in a vehicle, or with
access to an unlocked vehicle.
• Allowing children to be in a vehicle unattended
is dangerous for a number of reasons. A child or
others could be seriously or fatally injured. Chil-
dren should be warned not to touch the parking
brake, brake pedal or the shift lever.
(Continued)
237
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS
AND
MESSAGES
INAN
EMERGENC

Y
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS

signal low tire pressure as intended. TPMS malfunctions
may occur for a variety of reasons, including the instal-
lation of replacement or alternate tires or wheels on
the vehicle that prevent the TPMS from functioning
properly. Always check the TPMS malfunction telltale
light after replacing one or more tires or wheels on
your vehicle to ensure that the replacement or alter-
nate tires and wheels allow the TPMS to continue to
function properly.
The TPMS has been optimized for the
original equipment tires and wheels.
TPMS pressures and warning have been
established for the tire size equipped on your
vehicle. Undesirable system operation or sensor
damage may result when using replacement
equipment that is not of the same size, type,
and/or style.Aftermarket wheels can cause sensor
damage. Do not use aftermarket tire sealants or
balance beads if your vehicle is equipped with a
TPMS, as damage to the sensors may result . (Re-
fer to “Tire Inflation Pressures” under “Tires —
General Information” and to “Tire Pressure Moni-
tor System (TPMS)” in “Knowing Your Vehicle” for
further information). 10. Seat Belt Reminder Light
When the ignition switch is first turned to
ON/RUN, this light will turn on for four to eight
seconds as a bulb check. During the bulb check,
if the driver's seat belt is unbuckled, a chime will sound.
After the bulb check or when driving, if the driver seat
belt remains unbuckled, the Seat Belt Warning Light
will flash or remain on continuously. Refer to “Occu-
pant Restraints” in “Safety” for further information.
11. Brake Warning Light This light monitors various brake functions,
including brake fluid level and parking brake
application. If the brake light turns on it may
indicate that the parking brake is applied, that
the brake fluid level is low, or that there is a problem
with the anti-lock brake system reservoir.
If the light remains on when the parking brake has been
disengaged, and the fluid level is at the full mark on the
master cylinder reservoir, it indicates a possible brake
hydraulic system malfunction or that a problem with
the Brake Booster has been detected by the Anti-Lock
Brake System (ABS) / Electronic Stability Program
(ESP) system. In this case, the light will remain on until
the condition has been corrected. If the problem is
related to the brake booster, the ABS pump will run
when applying the brake and a brake pedal pulsation
may be felt during each stop.
276
KNOWING YOUR
VEHICLE
SAFETY
STARTING AND
DRIVING
WARNING LIGHTSAND
MESSAGES
INAN
EMERGENC

Y
SERVICING AND

CARE
TECHNICAL
SPECIFICATIONS
CONTENTS

Thousands Of Kilometers 15 30 45 60 75 90 105 120 135 150Years 1 2 3 4 5678910
Visually inspect condition of: exterior bodywork,
underbody protection, pipes and hoses (exhaust
- fuel system - brakes), rubber elements (boots,
sleeves, bushes, etc.). ••••••••••
Check the front suspension, tie rods, CV joints
and replace if necessary •••••
Visually check the condition and wear of the
front disc brake pads. ••••••••••
Visually check the condition and wear of the rear
disc brake pads. ••••••••••
Visually inspect the condition of accessory drive
belt(s). ••
Replace auxiliary drive belt(s). (##) •
Inspect and replace PCV valve if necessary. •
Change engine oil and replace oil filter (*).
Change the automatic transmission fluid and
filter(s). (***) •
Replace spark plugs (2.4L engine). (**) • • • • •
Replace spark plugs (3.6L engine). (**) •
Replace air cleaner cartridge. (#) • • • • •
Change brake fluid. • • • • •
323
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS
AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND C ARE
TECHNICAL
SPECIFICATIONS
CONTENTS

Thousands Of Kilometers 15 30 45 60 75 90 105 120 135 150Years 1 2 3 4 5678910
Replace rear drive assembly (RDA) fluid (for
versions/markets, where provided). •
Replace power transfer unit (PTU) fluid (for
versions/markets, where provided). •
Replace cabin filter. (#) ◦•◦ • ◦ •◦•◦•
Flush and replace the engine coolant. •
◦Recommend replacement.
(#) The air cleaner cartridge must be changed every
15,000 km if used in dusty areas.
(##)
Non-dusty/normal areas: advised maximum mileage
120,000 km. Regardless of the mileage, the belt must be
replaced every 6 years. Dusty areas and/or demanding use
(cold climates, town use, long periods of idling): advised
maximum mileage 60,000 km. Regardless of the mileage,
the belt must be replaced every 4 years.
(*)The oil and oil filter replacement must be carried out
when indicated by a warning light or message on the
instrument panel, or in any case should not exceed 1 year.
(**) The spark plug change is km based only, yearly
intervals do not apply.
(***) Change the automatic transmission fluid and
filter(s) at 75,000 km or 5 years if using your vehicle for
police, taxi, fleet, or frequent trailer towing. Periodic Checks
Every
1,000 km or before long journeys, check and, if
necessary, restore:
• engine coolant;
• brake fluid;
• power steering fluid;
• windshield washer fluid level;
• tire inflation pressure and condition;
• operation of lighting system (headlights, direction indicators, hazard warning lights, etc.);
• operation of windshield washer/wiper system and positioning/wear of windshield/rear window wiper
blades.
324
KNOWING YOUR
VEHICLE
SAFETY
STARTING AND
DRIVING
WARNING LIGHTSAND
MESSAGES
IN AN
EMERGENCY
SERVICINGAND C ARE
TECHNICAL
SPECIFICATIONS
CONTENTS

Every3,000 km, check and top up, if required, the
engine oil level and automatic transmission fluid level
(four-speed automatic only).
Heavy-Duty Use Of The Car
If the car is used mainly under one of the following
conditions:
• towing a trailer or caravan;
• dusty roads;
• short, repeated journeys (less than 7-8 km) at sub- zero outside temperatures;
• engine often idling or driving long distances at low speeds or long periods of idleness.
You should perform the following inspections more
frequently than shown on the Scheduled Servicing Plan:
• check front disc brake pad conditions and wear;
• check cleanliness of hood and trunk locks, cleanli- ness and lubrication of linkage;
• visually inspect conditions of: engine, transmission, pipes and hoses (exhaust - fuel system - brakes) and
rubber elements (boots - sleeves - bushes - etc.);
• check battery charge and battery fluid level (electro- lyte); • visually inspect condition of the accessory drive
belts;
• check and, if necessary, change engine oil and replace oil filter;
• check and, if necessary, replace pollen filter;
• check and, if necessary, replace air cleaner.
MAINTENANCE SCHEDULE — DIESEL
ENGINE
To help you have the best driving experience possible,
the manufacturer has identified the specific vehicle
maintenance service intervals that are required to keep
your vehicle operating properly and safely.
The manufacturer recommends that these mainte-
nance intervals be performed at your selling dealer. The
technicians at your dealership know your vehicle best,
and have access to factory trained information, genuine
FIAT parts, and specially designed electronic and me-
chanical tools that can help prevent future costly re-
pairs.
The maintenance intervals shown should be performed
as indicated in this section.
325
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS
AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND C ARE
TECHNICAL
SPECIFICATIONS
CONTENTS

Thousands Of Kilome-
ters20 40 60 80 100 120 140 160 180 200
12345678910
Visually inspect the
condition of timing belt.••
Visually inspect the
condition of accessory drive
belt(s).
••
Replace the timing belt (#).
Replace auxiliary drive belts
(#).
Change engine oil and
replace oil filter (*).
Change the automatic
transmission fluid and filter
(for versions/markets, where
provided) (**).
•
Replace fuel filter (***). • • •
Replace engine air filter (or
at least change every 2
years) (##).
•••
Change brake fluid. • • • • •
Replace rear drive assembly
(RDA) fluid (for
versions/markets, where
provided).
••
329
KNOWING YOURVEHICLE
SAFETY
STARTING ANDDRIVING
WARNING LIGHTSANDMESSAGES
IN AN EMERGENCY
SERVICING AND CARE
TECHNICALSPECIFICATIONS
CONTENTS
Years

Thousands Of Kilome-
ters20 40 60 80 100 120 140 160 180 200
12345678910
Replace power transfer unit
(PTU) fluid (for
versions/markets, where
provided).
••
Flush and replace the engine
coolant.•
Replace cabin air filter (##).○•○•○•○•○•
(*) The oil and oil filter replacement must be carried
out when indicated by a warning light or message on
the instrument panel, or in any case every 2 years. If the
car is used for less than 10.000 km per year, it is
necessary to replace engine oil and cartridge every 1
year.
(**) Change the automatic transmission fluid and fil-
ter(s) at 80.000 km or 4 years if using vehicle for police,
taxi, fleet, or frequent trailer towing.
(***) In case of refuel with a lower fuel quality than
standard, you are advised to change this filter every
20.000 km.
○Replacement advised.
(#) Areas that are not dusty: advised maximum mileage
120.000 km. Regardless of the mileage, the belt must
be replaced every 6 years. Dusty areas and/or demand-
ing use (cold climates, town use, long periods of idling):
advised maximum mileage 60.000 km. Regardless of the
mileage, the belt must be replaced every 4 years.
(##) If the vehicle is used in dusty areas, you are
advised to change this filter every 20.000 km.
330
KNOWINGYOURVEHICLE
SAFETY
STARTINGANDDRIVING
WARNINGLIGHTSANDMESSAGES
IN ANEMERGENCY
SERVICINGAND CARE
TECHNICALSPECIFICATIONS
CONTENTS
Years

Failure to perform the required mainte-
nance items may result in damage to the
vehicle.
Periodic Checks
Every 1,000 km or before long journeys, check and, if
necessary, restore:
• engine coolant;
• brake fluid;
• power steering fluid;
• windshield washer fluid level;
• tire inflation pressure and condition;
• operation of lighting system (headlights, direction indicators, hazard warning lights, etc.);
• operation of windshield washer/wiper system and positioning/wear of windshield/rear window wiper
blades.
Every 3,000 km, check and top up, if required, the
engine oil level.
Heavy-Duty Use Of The Car
If the car is used mainly under one of the following
conditions:
• towing a trailer or caravan; • dusty roads;
• short, repeated journeys (less than 7-8 km) at sub-
zero outside temperatures;
• engine often idling or driving long distances at low speeds or long periods of idleness.
You should perform the following inspections more
frequently than shown on the Scheduled Servicing Plan:
• check front disc brake pad conditions and wear;
• check cleanliness of hood and trunk locks, cleanli- ness and lubrication of linkage;
• visually inspect conditions of: engine, transmission, pipes and hoses (exhaust - fuel system - brakes) and
rubber elements (boots - sleeves - bushes - etc.);
• check battery charge and battery fluid level (electro- lyte);
• visually inspect condition of the accessory drive belts;
• check and, if necessary, change engine oil and replace oil filter;
• check and, if necessary, replace pollen filter;
• check and, if necessary, replace air cleaner.
331
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS
AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND C ARE
TECHNICAL
SPECIFICATIONS
CONTENTS

WARNING! (Continued)
• Battery gas is flammable and explosive. Keep
flame or sparks away from the battery. Do not
use a booster battery or any other booster source
with an output greater than 12 Volts. Do not
allow cable clamps to touch each other.
• Battery posts, terminals, and related accesso-
ries contain lead and lead compounds. Wash
hands after handling.
• It is essential when replacing the cables
on the battery that the positive cable is
attached to the positive post and the
negative cable is attached to the negative post .
Battery posts are marked positive (+) and nega-
tive (-) and identified on the battery case. Cable
clamps should be tight on the terminal posts and
free of corrosion.
• If a “fast charger ” is used while the battery is in
the vehicle, disconnect both vehicle battery cables
before connecting the charger to the battery. Do
not use a “fast charger ” to provide star ting volt-
age as battery damage can result . AIR CONDITIONER MAINTENANCE
For best possible performance, your air conditioner
should be checked and serviced by an authorized
dealer at the start of each warm season. This service
should include cleaning of the condenser fins and a
performance test. Drive belt tension should also be
checked at this time.
Do not use chemical flushes in your air
conditioning system as the chemicals can
damage your air conditioning compo-
nents. Such damage is not covered by the New
Vehicle Limited Warranty.
WARNING!
• Use only refrigerants and compressor
lubr i

cants approved by the manufac-
turer for your air conditioning system. Some un-
approved refrigerants are flammable and can
explode, injuring you. Other unapproved refrig-
erants or lubricants can cause the system to fail,
requiring costly repairs.
•
The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal
injury or damage to the system, adding refrigerant
or any repair requiring lines to be disconnected
should be done by an experienced technician.
339
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS
AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND C ARE
TECHNICAL
SPECIFICATIONS
CONTENTS