fuel filter FIAT FULLBACK 2016 1.G Owners Manual

GETTING TO KNOW YOUR VEHICLE
In-depth knowledge of your new vehicle
starts here.
The handbook that you are reading
simply and directly explains how it is
made and how it works.
That’s why we advise you to read it
seated comfortably on board, so that
you can see immediately what is
described here for yourself.KEYS....................13
IGNITION SWITCH............23
DOORS...................26
SEATS....................31
HEAD RESTRAINTS...........34
STEERING WHEEL............35
REARVIEW MIRRORS..........37
EXTERNAL LIGHTS...........40
INTERIOR LAMPS............47
WINDSCREEN WIPER..........48
AIR CONDITIONING SYSTEM.....52
WINDOW..................68
CATALYTIC CONVERTER........71
DIESEL PARTICULATE FILTER (DPF).71
ENGINE COMPARTMENT.......72
CARGO AREA...............74
INTERIOR FEATURES..........74
FUEL SELECTION............81
FILLING THE FUEL TANK........82
12
GETTING TO KNOW YOUR VEHICLE

CATALYTIC
CONVERTER
The exhaust gas scavenging devices
used with catalytic converter are
extremely efficient for the reduction of
noxious gases. The catalytic converter
is installed in the exhaust system.
It is important to keep the engine
properly tuned to ensure proper catalyst
operation and prevent possible catalyst
damage.
71)
NOTE Use fuel of the type
recommended in “Fuel selection”.
WARNING
71)As with any vehicle, do not park or
operate this vehicle in areas where
combustible materials such as dry grass or
leaves can come in contact with a hot
exhaust since a fire could occur.
DIESEL
PARTICULATE
FILTER (DPF)
(where provided)
The diesel particulate filter (DPF) is a
device that captures most of the
particulate matter (PM) in the exhaust
emissions of the diesel engine. The DPF
automatically burns away trapped PM
during vehicle operation. Under certain
driving conditions, however, the DPF is
not able to burn away all of the trapped
PM and, as a result, an excessive
amount of PM accumulates inside it.
72)
22)
NOTE To minimize the likelihood of
excessive accumulation of PM, try to
avoid driving for long periods at low
speeds and repeatedly driving short
distances.
NOTE The engine sounds slightly
different from usual while the DPF
automatically burns away trapped PM.
The change in the engine sound does
not indicate a fault.
DPF warning lamp
The DPF warning lamp comes on in the
event of an abnormality in the DPF
system.If the DPF warning lamp comes on
during vehicle operation
Steady illumination of the DPF warning
lamp shows that the DPF has not been
able to burn away all of the trapped PM
and that, as a result, an excessive
amount of PM has accumulated inside
it. To enable the DPF to burn away the
PM, try to drive the vehicle as follows:
With the bar graph of engine coolant
temperature display stabilized in roughly
the middle of the scale, drive for about
20 minutes at a speed of at least
40 km/h.
23) 24)
IMPORTANT You do not have to
continuously drive exactly as indicated
above. Always strive to drive safely in
accordance with road conditions.
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71

If the DPF warning lamp flashes
during vehicle operation
Flashing of the DPF warning lamp
indicates an abnormality in the DPF
system. Have the system inspected by
a Fiat Dealership.
WARNING
72)The diesel particulate filter (DPF)
reaches high temperatures during normal
operation. Do not park the vehicle on
flammable material (grass, dry leaves, pine
needles etc.): fire hazard.
IMPORTANT
22)Do not use any type of fuel or engine oil
that is not specified for your vehicle. Also,
do not use any moisture-removing agent or
other fuel additive. Such substances could
have a detrimental effect on the DPF. Refer
to “Fuel selection” and “Engine oil”.
23)Vehicle travel speed should always be
adapted to the traffic and weather
conditions, and must always comply with
traffic regulations. The engine can be
stopped even if the DPF symbol is on:
however, repeated interruptions of the
regeneration process could cause
premature deterioration of the engine oil.
For this reason it is always advisable to wait
for the symbol to go off before turning off
the engine, following the instructions
above. Do not complete the DPF
regeneration process when the vehicle is
stopped.24)Continuing to drive with the DPF
warning lamp flashing could result in engine
trouble and DPF damage.
ENGINE
COMPARTMENT
BONNET
To open
1. Pull the release lever towards you to
unlock the bonnet.
2. Raise the bonnet while pressing the
safety lock.
128AHA102609
129AHA102452
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GETTING TO KNOW YOUR VEHICLE

INDICATOR AND WARNING LAMPS
1. Front fog lamp indicator lamp* 2. Turn-signal indicator lamps/Hazard warning indicator lamps 3. High-beam indicator lamp
4. Rear differential lock indicator lamp* 5. 2WD/4WD operation indicator lamp* 6. Low-range indicator lamp* 7. Position
lamp indicator lamp* 8. Cruise control indicator lamp* 9. Rear fog lamp indicator lamp 10. Diesel particulate filter (DPF)
warning lamp* 11. Diesel preheat indicator lamp (diesel-powered vehicles) 12. Charge warning lamp 13. Check engine
warning lamp 14. Fuel filter indicator lamp (diesel-powered vehicles) 15. A/T (automatic transmission) fluid temperature
warning lamp (vehicles with A/T) 16. Oil pressure warning lamp 17. Multi information display 18. For details, refer to “Warning
activation” 19. For details, refer to “Warning activation” 20. Door ajar warning lamp 21. Seat belt reminder/warning lamp*
22. Anti-lock brake system (ABS) warning lamp* 23. Active Stability & Traction Control (ASTC) indicator lamp* 24. Speed
warning lamp* 25. Active Stability & Traction Control (ASTC) OFF indicator lamp* 26. Supplemental restraint system (SRS)
warning lamp* 27. Brake warning lamp 28. 2WD/4WD operation indicator lamp*
* If so equipped
179AH1100342
94
KNOWING THE INSTRUMENT PANEL

Indicator lamps What it means
Diesel preheat indicator lamp
This indicator lamp illuminates when the ignition switch is placed in the “ON” position or the operation mode is in
ON. As the glow plug becomes hot, the lamp goes out and the engine can be started.
If the engine is cold, the diesel preheat indicator lamp is on for a longer time.
When the engine has not been started within about 5 seconds after the diesel preheat indicator lamp went out,
return the ignition switch to the “LOCK” position or put the operation mode in OFF. Then, turn the ignition switch
to the “ON” position or put the operation mode in ON to preheat the engine again.
When the engine is warm, the diesel preheat indicator lamp does not come on even if the ignition switch is
placed in the “ON” position or the operation mode is in ON.
42) 43)
Fuel filter indicator lamp
This indicator lamp illuminates when the ignition switch is turned to the “ON” position or the operation mode is
put in ON, and goes off after the engine has started. If it lights up while the engine is running, it indicates that
water has accumulated inside the fuel filter; if this happens, take action as follows.
Remove the water from the fuel filter. Refer to “Removal of water from the fuel filter”.
When the lamp goes out, you can resume driving. If it either does not go out or comes on from time to time, we
recommend you to have the vehicle inspected.
ASTC indicator lamp
ASTC OFF indicator lamp
The indicator lamps should illuminate when the ignition switch is turned to the “ON” position or the operation
mode is put in ON, and should go off after a few seconds.
If the indicator lamps stay on or do not illuminate when the ignition switch is turned to the “ON” position or the
operation mode is put in ON, we recommend you to have your vehicle inspected as soon as possible.
blinks when the active stability control function or active traction control function is operating.illuminates when the active stability control function is deactivated by either of the following operations:
The ASC OFF switch is pressed to deactivated the system.
The drive mode-selector is placed in the “4L” position (Easy select 4WD) or “4LLc” position (Super select 4WD
II).
44) 45) 46)
96
KNOWING THE INSTRUMENT PANEL

IN CASE OF EMERGENCY
A punctured tyre or a burnt-out bulb?
At times, a problem may interfere with
our journey.
The pages on emergencies can help
you to deal with critical situations
independently and with calm.
In an emergency we recommend that
you call the freephone number found in
the Warranty Booklet.
It is also possible to call the
00 800 3428 0000 freephone number
to search the nearest Fiat Dealership.IF THE VEHICLE BREAKS DOWN. .185
EMERGENCY STARTING.......185
ENGINE OVERHEATING........187
BLEEDING THE FUEL SYSTEM . . .188
REMOVAL OF WATER FROM THE
FUEL FILTER...............188
TOOLS, JACK AND JACK
HANDLE..................189
HOW TO CHANGE A TYRE.....194
TOWING..................201
OPERATION UNDER ADVERSE
DRIVING CONDITIONS........204
FUSIBLE LINKS.............205
FUSES...................205
REPLACEMENT OF LAMP
BULBS...................213
184
IN CASE OF EMERGENCY

IMPORTANT
131)Do not add coolant while the engine is
hot. Suddenly adding cold coolant could
damage the engine. Wait for the engine to
cool down, then add coolant a little at a
time.
BLEEDING THE FUEL
SYSTEM
The fuel system should be bled to
remove air as described below if the
fuel supply is exhausted during travel.
Pump the hand pump (A) at the top of
the fuel filter until the hand pump
becomes stiff.
Then try again to start the engine. If the
engine does not start, repeat the
process above.
253) 254)
WARNING
253)Do not smoke or have any other open
flame near the vehicle while bleeding the
fuel system.
254)Be sure to carefully clean away any
spilt fuel which could ignite and cause a
fire.
REMOVAL OF WATER
FROM THE FUEL
FILTER
If the fuel filter indicator lamp in the
instrument panel illuminates during
driving, it indicates that water has
accumulated in the fuel filter. If this
occurs, remove the water as described
below.
1. Loosen the drain plug (A) of the fuel
filter.
2. Operate the hand pump (B) slowly
6 or 7 times in order to force the water
out through the drain plug (A).
A
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A
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188
IN CASE OF EMERGENCY

3. Tighten the drain plug (A) when water
no longer comes out. 4. Bleed the air in
the fuel system. Refer to “Bleeding the
fuel system”.
5. Check to be sure that the fuel filter
indicator lamp illuminates when the
ignition switch is turned to “ON” or the
operation mode is put in ON, and that it
goes off when the engine is started. If in
doubt, we recommend you to consult a
specialist for necessary information.
255) 256)
WARNING
255)Do not smoke or have any other open
flame near the vehicle while bleeding the
fuel system.
256)Be sure to carefully clean away any
water drained out because any fuel mixed
with the water could ignite and cause a fire.
TOOLS, JACK AND
JACK HANDLE
Storage
The storage location of the tools, jack
and jack handle should be remembered
in case of an emergency.
Single cab
Type 1
A — Tool (wheel nut wrench)
B — Jack handle
C — JackType 2
A — Tools
B — Jack handle
C — Jack
Club cab
A — Tools
B — Jack
C — Jack handle
B
290AHA102117
AB
C
291AHA104052
B
CA
292AHA104065
BAC
293AHA104078
189

Thousand of miles9 182736455463728190
Thousand of kilometers15 30 45 60 75 90 105 120 135 150
Years12345678910
Replace the toothed timing drive belts (8)●
Replace fuel filter cartridge(9)
Replace air cleaner cartridge(10)
Check the air filter cartridge for obstructions
or damage
●●●●●
Change the brake fluid(11)
Replace the passenger compartment
cleaner
●●●●●●●●●●
(8) To be done only on a mileage basis.
(9) The fuel filter should be replaced every three years or 60,000 km. If the vehicle runs on fuel with quality below the relevant European specification, this filter must
be replaced every 15,000 km.
(10) The air cleaner should be replaced every two years or 40,000 km. If the vehicle is used in dusty areas, the cleaner must be replaced every year.
(11) The brake fluid should be changed every two years or 40,000 km if the specific DOT 3 fluid is used, and every two years independently of the mileage ifthe
specific DOT 4 fluid is used.
229

Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Replace fuel filter cartridge(9)
Replace air cleaner cartridge(12)
Check the air filter cartridge for obstructions
or damage
●● ●● ●● ●
Change the brake fluid (6)●●●●●
Replace the passenger compartment
cleaner●●●●●●●●●●
(9) This should be done each year or every 20,000 km.
(12) The air cleaner should be replaced every two years or 40,000 km. If the vehicle is used in dusty areas, the cleaner must be replaced every year.
(6) The brake fluid replacement has to be done every two years, irrespective of the mileage.
234
SERVICING AND MAINTENANCE