Engine FIAT GRANDE PUNTO 2007 199 / 1.G Repair Manual

181
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
53
38
39
40
41
47
48
46
34
Fuse box in engine compartment
USERSFUSE AMPERE
Power + brake system battery (solenoid valves)
Left dipped beam power, headlight aiming device
Right dipped beam power
Left main beam power
Right main beam power
Power + key engine control unit
Power + key passenger’s compartment cooling unit, electronic control unit for
driver’s window, power door mirrors, reversing light (1.4 8vDualogic version)
Free
Power for engine diagnosis system secondary loads30
10
10
10
10
7.5
7.5
–
15
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182
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
15
10
15
15
30
15
7.5
30
7.5
7.5
7.5
20
10
10 30
33
51
25
27
37
42
49
29
54
32
31
45
43
USERSFUSE AMPERE
Power for engine diagnosis system primary loads (ignition coils,
injectors, engine control unit - Multijet versions)
Power for engine control unit (1.4 engine)
Power for fuel motor pump
Power for front fog lights
Power for headlight washer motor pump
Power for single tone horn
Power for conditioner compressor
Power for starter motor (magnet + 50)
Power for slider solenoid valve (1.4 16Vengine)
Power + battery internal cooling control unit
Power + battery engine control unit
Power for passenger’s compartment current outlet
Power + key reversing light, glow plug control unit,
flow meter, water in diesel fuel sensor
Power for electric door mirror defrosting devices
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188
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
Do not start the engine
when towing the car.
WARNING
Before fitting the hook,
clean accurately its thread-
ed seat. Before starting to tow, make
sure to have tighten the hook.
WARNING
Before starting to tow, disen-
gage the steering lock (see
paragraph “Ignition device” in section
“Dashboard and controls”). When
towing, remember that without the
help of the brake booster and power
steering, a greater effort is required on
the pedal and steering wheel. Do not
use flexible cables for towing and
avoid jerks. During towing operations
make sure that fastening the joint to
the car does not damage the compo-
nents in contact with it. When towing
the car, you must comply with the spe-
cific traffic regulations regarding the
tow ring and how to tow on the road.
WARNING
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191
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
30 60 90 120 150 180
●●●●● ●
●●●●● ●
●●●●● ●
●●●●● ●
●● ●
●●●●● ●
●●●●● ●
●●
●●
●
●●●●● ●
●● ●
SERVICE SCHEDULE FOR PETROL ENGINES
Service coupons shall be performed every 30,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction indicators,
hazard lights, boot lights, passenger compartment lights,
instrument panel warning lights, etc.)
Check windscreen wiper/washer operation
Check front disk brake pad conditions and wear
Check rear drum brake linings and wear
Sight inspect the conditions of: bodywork,
underbody protection, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever
cleanness and lubrication
Check tension and adjust accessory drive belts
(versions 1.2 - 1.4 with heater)
Sight inspect accessory drive belt conditions
Replace accessory drive belt/s
Check and adjust handbrake lever stroke, if required
Check and adjust tappet clearance, if required
(excluding 1.4 16Vversion)
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If the car is mainly used for driving in the city, and in any case with an annual mileage of below 10,000 km, change
engine oil and filter every 12 months.
192
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
30 60 90 120 150 180
●●●●● ●
●●
●● ●
●●●●● ●
●●●●● ●
●●
●●●●● ●
●●●●● ●
●
●●●●● ●
●● ●
●●●●● ●
Thousands of km
Check exhaust emissions
Check antievaporation system
Replace air cleaner cartridge
Change spark plugs
Top up fluids (engine coolant, brakes, battery,
windscreen washer, etc.)
Check timing belt conditions
Check engine control system operation
(through diagnosis socket)
Replace spark plugs
Replace timing belt (*)
Change engine oil and oil filter (or every 24 months)
Change brake fluid (or every 24 months)
Change pollen filter (or every 24 months)
(*) Regardless of the km covered, the timing belt shall be replaced every 4 years for particularly demanding use
(cold climates, driving in the city, idling for a long time) or in any case every 5 years
For 1.4 T-JET 120 HP version, in order to ensure correct operation and avoid significant damages to the engine,
it is mandatory:
- to use spark plugs specifically certified for the T-JET engine only, of the same type and brand (see paragraph
“Engine”);
- to replace the plugs as often as required by the Service Schedule;
- we recommend to refer to the Fiat Dealership.
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193
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
30 60 90 120 150 180
●●●●● ●
●●●●● ●
●●●●● ●
●●●●● ●
●● ●
●●●●● ●
●●●●● ●
●●
●
●●●●● ●
●● ●
SERVICE SCHEDULE FOR MULTIJET ENGINES
Service coupons shall be performed every 30,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction indicators,
hazard lights, boot lights, passenger compartment lights,
instrument panel warning lights, etc.)
Check windscreen wiper/washer operation
Check front and rear (where provided) disk brake pad
conditions and wear
Check rear drum brake linings and wear
(1.3 Multijet versions)
Sight inspect the conditions of: bodywork, underbody protection,
pipes and hoses (exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever
cleanness and lubrication
Sight inspect accessory drive belt conditions
Replace accessory drive belt/s
Check and adjust handbrake lever stroke, if required
Check and adjust tappet clearance, if required
(1.9 Multijet versions)
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194
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
30 60 90 120 150 180
●●●●● ●
●● ●
●● ●
●●●●● ●
●●●●● ●
●
●●●●● ●
(●)(●)(●)(●)(●)(●)
●● ●
●●●●● ●
Thousands of km
Check exhaust emissions/smoke
Replace fuel filter
Replace air cleaner cartridge
Top up fluids (engine coolant, brakes, battery,
windscreen washer, etc.)
Check engine control system operation
(through diagnosis socket)
Replace timing belt (1.9 Multijet versions) (*)
Change engine oil and oil filter (Multijet versions without DPF)
(or every 24 months)
Change engine oil and oil filter (Multijet versions with DPF) (**)
(or every 24 months)
Change brake fluid (or every 24 months)
Change pollen filter (or every 24 months)
(*) Regardless of the km covered, the timing belt shall be replaced every 4 years for particularly demanding use
(cold climates, driving in the city, idling for a long time) or in any case every 5 years
(**) Engine oil and oil filter shall actually be changed according to the conditions of use of the car and it is indicated by the relevant warning light or message
(where provided) on the instrument panel (see section “Warning lights and messages”).
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USE OF THE CAR
UNDER HEAVY
CONDITIONS
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) and
repeated with external temperatures
below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g.: door-to-
door deliveries) or in case of a long
term inactivity;
❒urban routes;
carry out checks more frequently than re-
quired on Service Schedule:
❒check front disk brake pad conditions
and wear;
❒check cleanness of bonnet and boot
locks and lever cleanness and lubrica-
tion;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.);
❒check battery charge and fluid level
(electrolyte);
❒visual check on various drive belt con-
ditions;
❒check and replace pollen filter, if re-
quired;
❒check and replace air cleaner, if re-
quired.
PERIODICAL CHECKS
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions.
❒check light system operation (head-
lights, direction indicators, hazard
lights, etc.);
❒check windscreen wiper/washer op-
eration and windscreen/rear window
blade position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Selenia
products, designed and produced specifi-
cally for Fiat cars (see table “Capacities”
in section “Technical specifications”).
195
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
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196
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
CHECKING FLUID
LEVELS
fig. 1 - 1.2 and 1.4 8Vversions
Never smoke while working
in the engine compartment:
gas and inflammable vapours may be
present, with the risk of fire.
WARNING
Be careful!, when topping up
take care not to confuse the
various types of fluids: they
are all incompatible with one
another and could seriously damage
the car.
1.Engine coolant
2.Battery
3.Windscreen washer fluid
4.Brake fluid
5.Engine oil.
F0M0145m
F0M0367mfig. 2a - 1.4 16V version
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197
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
1.Engine oil
2.Engine coolant
3.Windscreen washer fluid
4.Brake fluid
5.Battery
6.Diesel fuel filter. 1.Engine coolant
2.Battery
3.Windscreen washer fluid
4.Brake fluid
5.Engine oil.
fig. 2b - 1.4 T-JET version
fig. 3 - 1.3 Multijet versionsF0M0219m
F0M0146m
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