fuel cap FIAT GRANDE PUNTO 2009 199 / 1.G Natural Power Manual

2
FIAT PUNTO NATURAL POWER
The Fiat Punto Natural Power Petrol-
Methane version is dealt with in this ap-
pendix.
For anything not included in this supple-
ment, refer to the Fiat Punto Owner Man-
ual.INDEX
INTRODUCTION ............................................................................................................ 3
SYSTEM FUNCTIONAL DIAGRAM ............................................................................ 5
CANISTERS ........................................................................................................................ 6
SOLENOID VALVES/SAFETY DEVICES ...................................................................... 7
PIPING ................................................................................................................................. 8
PRESSURE REGULATOR/REDUCTION UNIT ......................................................... 8
OIL SEPARATOR FILTER................................................................................................. 8
METHANE INJECTORS .................................................................................................. 8
PETROL/METHANE SWITCH........................................................................................ 8
STARTING THE ENGINE .............................................................................................. 10
PROTECTIVE FUSES......................................................................................................... 10
FUEL CUT OFF SWITCH ............................................................................................... 11
AT THE FILLING STATION .......................................................................................... 11
IDENTIFICATION DATA .............................................................................................. 12
SCHEDULED SERVICING PLAN .................................................................................. 13
WHEELS .............................................................................................................................. 14
ENGINE ............................................................................................................................... 15
WEIGHTS ........................................................................................................................... 17
LOAD COMPARTMENT VOLUME ............................................................................. 17
TYRES .................................................................................................................................. 18
DIMENSIONS ....................................................................................................................19
CAPACITIES ....................................................................................................................... 20
ENGINE OIL........................................................................................................................ 20
CO
2EMISSIONS ............................................................................................................... 20
FUEL CONSUMPTION ................................................................................................... 21
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FIAT PUNTO NATURAL POWER
Passive safety
The Fiat Punto Natural Power version has
the same passive safety features as the
other versions.
In particular, the location and mountings
of the canisters have been designed to
pass the impact tests in accordance with
Fiat safety standards. The flow of methane
coming out of the canisters is governed by
a solenoid valve that is only open during
methane operation.
The solenoid valve unit includes protec-
tion against excess flows (if the high pres-
sure system breaks, the flow of methane
is restricted to values that are not dan-
gerous), overheating (fuse pad that allows
the methane to drain off if the tempera-
ture exceeds 110 °C) and a pressure cal-
ibration device that intervenes if the pres-
sure goes above 300 bar ensuring the
methane escapes in a controlled manner
and as quickly as possible.
The solenoid valve is connected to the
Fire Protection System (inertia switch or
fuel cut off switch).
Active safety
The Fiat Punto Natural Power version has
the same active safety features as the oth-
er versions.
The Fiat Punto Natural Pow-
er version is equipped with a
high pressure methane system de-
signed to run at 200 bar.
It is dangerous to force the system
with higher pressures. When towing
or lifting the car, the instructions in
this booklet at the end of the chap-
ter should be followed in order to pre-
vent damage to the methane system
parts: “Towing the car”.
If there is a problem with the
methane system, only go to a Fiat
Dealer.
Do not alter the methane system con-
figuration or components; they are
designed exclusively for the Fiat Pun-
to Natural Power. The use of other
components or materials could cause
malfunctions and reduce safety.In the case of painting in an
oven, the canisters should be
removed from the vehicle and refit-
ted later by a Fiat Dealer. Although
the methane system has numerous
safety features, it is advisable to close
the manual taps for the canisters
every time the car is not in use for a
long period, transported on other ve-
hicles or moved in an emergency as a
result of a breakdown or accident.
WARNINGWARNING
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FIAT PUNTO NATURAL POWER
The four vertical bars near the letters
CNG in the instrument panel display Figs.
12a-12bindicate the level of methane in
the canisters.
When the residual amount of methane
goes below 1/5 of the capacity of the can-
isters, the CNG logo and the lowest lev-
el Fig. 13flash to indicate the reserve and
notify the need to refuel.
If the methane has run out, switching to
petrol takes place automatically: the Kin-
dicator near the CNG symbol Figs. 12a-
12blights up in the instrument panel dis-
play.
If you particularly want the car to run on
petrol, press button A - Fig. 11located
between the controls in the dashboard.
The LED in the button coming on means
that the request to switch has taken place
correctly.
fig. 11F0M0460m
fig. 12bF0M0471m
fig. 13F0M0462m
fig. 12aF0M0461m
If the last fuel system in use
was petrol, when starting the
switch to methane should be
requested manually by the
customer.
The actual change to the chosen fuel sys-
tem takes place depending on the vehicle
usage conditions to guarantee switching in
absolute safety and will be confirmed by
the Kwarning light in the instrument pan-
el display coming on/going off.
The manual selection of the op-
erating mode from petrol to
methane and viceversa is only ac-
tivated if the engine speed is be-
low 2000 rpm.
At the time of the switching
request there will be a metal-
lic noise coming from the valves to
pressurize the circuit (more obvious
with the ignition in the MAR position).
As a result of the switching logics de-
scribed above, it is entirely normal for
there to be a delay between the tick-
ing of the valve and the switching off
at the instrument panel.
WARNING
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FIAT PUNTO NATURAL POWER
FUEL CUT OFF SWITCH
The safety switch is triggered in the case
of an impact, cutting off the methane sup-
ply and causing the engine to cut out.
For further information, see the “Fuel cut
off switch” paragraph in the “Controls”
chapter in the Owner Handbook.
AT THE
FILLING STATION
METHANE GAS FILLER
The methane filler is located near the
petrol one Fig. 14.
It is comes complete with a “single-acting”
valve: fitted in the actual filler casing.
To access the filler, undo the cap A - Fig.
15turning it anti-clockwise.
The profile of the filler
Bfor refilling is the
universal type compatible with Italia and
NGV1 standards.
In some European countries adaptors are
considered ILLEGAL (e.g. in Germany).
In the case of service stations with m
3(dif-
ferent pressure) nozzles, to measure the
residual pressure in the canister, the sin-
gle-acting valves must be undone supply-
ing a small amount of methane.
fig. 14F0M0463m
The other plates (handed over with the
car documentation) contain the date for
the first canister inspection.
Those responsible for the methane supply
are not authorized to refill the canisters
when the inspection date has expired.
fig. 15F0M0464m
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FIAT PUNTO NATURAL POWER
INTRODUCTION 1.4
Engine identification code 350A1000
CycleOtto
Number of cylinders and position 4 in line
Number of valves per cylinder 2
Piston diameter and stroke mm 72 x 84
Total capacity cm31368
Compression ratio 11.1 ± 0.2
kW
Max power CEE bhp
at a speed of rpm
Nm
Max torque CEE kgm
at a speed of rpm
Spark plugsNGK ZKR7A-10
Fuel
ENGINE
ENGINE CODE - BODYWORK VERSIONS
Engine code Bodywork version
199AXB1A 02M (3 door/4 seater)
1.4350A1000 199AXB1A 02F (3 door/5 seater)
199BXB1A 03E (5 door/5 seater)
51
70
6000
104
10.6
300057
77
6000
115
11.7
3000
MethaneGreen petrol
unleaded 95 RON
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FIAT PUNTO NATURAL POWER
CAPACITIES
Petrol
Petrol . . . . . . . . . . . . . . . . . litres 45
- including a reserve of . . . . litres 5-7
Methane
– Methane (*). . . . . . . . . kg (approx) 13
(*) The amount of methane depends on
the outside temperature, the supply pres-
sure, the quality of the gas and the type
of refuelling system. The total volume of
the canisters is about 84 litres.
IMPORTANT It should be remembered
that when using a fuel such as methane the
range is very variable because as well as
the driving conditions and car maintenance
it also depends on the temperature of the
gas in the canister.
The methane actually heats up during the
refuelling and cools down whilst driving,
undergoing variations in pressure that re-
duce the quantity that can be used.
It should also be pointed out that whilst
the vehicle is being run in (up to around
3000 km) the fuel consumption may be
higher than the figures given.
ENGINE OIL
The engine oil used is SELENIA K P.E.
(Contractual Technical Reference
N° F603.C07): SAE 5W-40 ACEA C3
grade synthetic base lubricant, FIAT
9.55535-S2 certification.
CO2EMISSIONS
The CO2emission figures in the table be-
low refer to combined fuel consumption.
CO2emissions according to 2004/3/
EC Directive (g/km)
Methane . . . . . . . . . . . . . . . . . . . . . 115
Petrol . . . . . . . . . . . . . . . . . . . . . . . 149
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