engine FIAT GRANDE PUNTO 2009 199 / 1.G Service Manual

120
SAFETY
STARTING
AND DRIVING
IN AN
EMERGENCY
SERVICE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
CONTROLS
AND DEVICES
WARNING
LIGHTS AND
MESSAGES
LOW ENGINE OIL
PRESSURE (red)
DEGRADED OIL (red)
(Multijet versions
with DPF)
When the ignition key is moved to MAR,
the warning light turns on but should go
out as soon as the engine is started.
Low engine oil pressure
The warning light turns on and stays on
constantly along with a message on the
display (in versions/markets where pro-
vided) when the system detects that en-
gine oil pressure is low.
v
If the warning light vturns on when the vehicle is
travelling (on certain versions to-
gether with a message on the display)
stop the engine immediately and con-
tact a Fiat Dealership.
WARNING
❒if the vehicle is used under de-
manding conditions (e.g. towing
trailers uphill or fully loaded): slow
down and, if the light stays on, stop the
car. Stop for 2 or 3 minutes with the
engine running and slightly accelerated
to assist better coolant circulation.
Then switch the engine off. Check cor-
rect fluid level as described above.
IMPORTANT On particularly demanding
journeys, it is advisable to keep the engine
on and slightly accelerated for a few min-
utes before switching it off.
A specific message is displayed on certain
versions.
LOW BATTERY
CHARGE (red)
When the ignition key is moved to MAR,
the warning light turns on but should go
out as soon as the engine is started (with
the engine idling, a brief delay can be ex-
pected).
If the warning light comes on, either per-
manently or intermittently, contact a Fiat
Dealership immediately.
w
Engine oil degraded
The warning light flashes and a specific
message appears on the display (for ver-
sions/markets where provided). The
warning light may flash in the following
ways, depending on the version:
– for 1 minute every two hours;
– for 3 minute cycles with the warning
light off for intervals of 5 seconds until oil
is changed.
After the initial warning, each time the en-
gine is started up, the warning light will
continue to flash in the same ways as de-
scribed above, until the oil is changed.
A specific message will appear on the dis-
play (for versions/markets where provid-
ed) in addition to the warning light.
If the warning light flashes, this does not
mean that the car is defective, but simply
informs the driver that it is now necessary
to change the oil as a result of regular
vehicle use.
Note that engine oil degrades faster un-
der the following circumstances:
– use of the vehicle mainly for city driving,
requiring more frequent regeneration of
the DPF
– use of the vehicle for short drives, in
which the engine does not have time to
reach its regular operating temperature
– repeated interruption of the regenera-
tion process, signalled by the DPF warn-
ing light coming on.
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121
SAFETY
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TECHNICAL
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AND DEVICES
WARNING
LIGHTS AND
MESSAGES
DOOR OPEN (red)
On certain versions, the warning light
turns on when one or more doors or the
boot are not properly closed.
A specific message is displayed on certain
versions.
You will hear a warning sound if a door
is open and the car is moving.
´
“DUALDRIVE”
ELECTRIC POWER
STEERING FAILURE
(red)
This warning light comes on when the ig-
nition key is turned to MAR, but it should
go off after a few seconds.
If the warning light stays on, you will not
get the benefit from the electric power
steering and the effort needed to turn the
wheel will be greatly increased, although
it will still be possible to steer the car.
Contact a Fiat Dealership.
A specific message is displayed on certain
versions.
g
EBD FAULT
(red)
(amber)
Warning lights
xand >lit at the same
time with the engine running indicates an
EBD system failure or that the system is
not available. This may cause premature
locking of the rear wheels in the event of
violent braking, causing the car to swerve.
Drive very carefully to a Fiat Dealership to
have the system inspected immediately.
A specific message is displayed on certain
versions.
x>
LOW ENGINE OIL
LEVEL (red)
(for versions/markets,
where available)
When turning the ignition key to MAR,
the warning light turns on but it should go
off after a few seconds.
This warning light where provided comes
on when the engine oil level falls below the
minimum recommended value. Restore
the correct engine oil level (see “Check-
ing fluid levels” in the “Servicing and care”
section).
A specific message is displayed on certain
versions.
kDegraded engine oil should
be replaced as soon as pos-
sible after the warning light comes on,
and never more than 500 km after it
first comes on.
Failure to change the oil within the
first 500 km may result in severe dam-
age to the engine and invalidate the
warranty. Remember that when the
warning light comes on, it does not
mean that the level of engine oil is
low, so if the light flashes you do not
need to top up the engine oil.
WARNING
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122
SAFETY
STARTING
AND DRIVING
IN AN
EMERGENCY
SERVICE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
CONTROLS
AND DEVICES
WARNING
LIGHTS AND
MESSAGES
Go to a Fiat Dealership as
soon as possible if warning
light
Udoes not light up
when the key is turned to
MAR or if, while travelling, it either
comes on permanently or flashes
(along with a message on the display
on some versions). The operation of the
Uwarning light may be checked by
traffic police using appropriate equip-
ment. Respect the regulations in force
in the country where you are driving.
If the light flashes, come off the accelera-
tor pedal to reduce engine revs until the
warning light stops flashing; continue the
journey at moderate speed, trying to avoid
driving conditions that may cause further
flashing, and get to a Fiat Dealership as
soon as possible. EOBD engine control
system failure
Under normal conditions, turning the ig-
nition key to MAR, the warning light turns
on but it should go off after the engine
starts. This indicates that the warning light
is working correctly. If the warning light ei-
ther stays on or comes on while travelling:
❒on permanently: this means there is
a fault in the supply/ignition system
which could cause high exhaust emis-
sions, loss of performance, poor han-
dling and high fuel consumption levels.
A specific message is displayed on certain
versions.
Under these conditions, the vehicle can
continue travelling at moderate speed
without demanding excessive effort from
the engine. Prolonged use of the car with
the warning light on may cause damage.
Go to a Fiat Dealership as soon as possi-
ble. The warning light goes out after the
fault disappears, but the indication is
stored in the system.
❒flashing: this indicates possible damage
to the catalytic converter (see “EOBD
system” in the “Dashboard and con-
trols” section). INJECTION SYSTEM
FAULT
(Multijet versions
– amber)
EOBD SYSTEM FAULT
(petrol versions – amber)
Injection system failure
Under normal conditions, turning the ig-
nition key to MAR, the warning light turns
on but it should go off after the engine
starts.
If the warning light stays on or comes on
when travelling, it means there is a fault in
the injection system which could cause
loss of performance, poor handling and
high fuel consumption levels.
A specific message is displayed on certain
versions.
Under these conditions, the vehicle can
continue travelling at moderate speed
without demanding excessive effort from
the engine. In any case, you should go to
a Fiat Dealership as soon as possible.
U
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124
SAFETY
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SPECIFICATIONS
INDEX
CONTROLS
AND DEVICES
WARNING
LIGHTS AND
MESSAGES
GLOW PLUG HEATING
(Multijet versions
– amber)
GLOW PLUG
HEATING FAULT
(Multijet versions
– amber)
Glow plug heating
The warning light comes on when the key
is turned to MAR. It goes out as soon as
the glow plugs have reached the preset
temperature. Start the engine as soon as
the warning light goes out.
IMPORTANT In hot outside tempera-
tures, the warning light may stay on for
only a very short time.
Glow plug heating failure
The warning light flashes if there is a fault
in the preheating system. Go to a Fiat
Dealership as soon as possible.
A specific message is displayed on certain
versions.
m
WATER IN DIESEL
FILTER
(Multijet versions
– amber)
When the ignition key is moved to MAR,
the warning light turns on but should go
off after a few seconds.
The warning light turns on when there is
water in the diesel filter.
A specific message is displayed on certain
versions.
c
The presence of water in the
fuel circuit may cause severe
damage to the injection sys-
tem and irregular engine op-
eration. If warning light
ccomes on
(with a message on the display on some
versions), go to a Fiat Dealership as
soon as possible to have the system
bled. Water may have entered the tank
if this appears immediately after refu-
elling: if this happens, switch the engine
off immediately and contact a Fiat
Dealership.
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125
SAFETY
STARTING
AND DRIVING
IN AN
EMERGENCY
SERVICE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
CONTROLS
AND DEVICES
WARNING
LIGHTS AND
MESSAGES
GENERIC WARNING
(amber)
The warning light turns on in the follow-
ing circumstances:
Engine oil pressure sensor fault
The warning light turns on when a failure
is detected in the engine oil pressure sen-
sor. Go to a Fiat Dealership to have the
fault fixed as soon as possible.
Exterior lights fault
See the section on warning light
6.
Fuel cut-off switch tripped
The warning light comes on when the
fuel cut-off switch is triggered.
The display will show a specific message.
è
EXTERIOR LIGHTS
FAULT (amber)
The warning light comes on (on some ver-
sions) when a failure is detected in one
of the following lights:
– sidelights
– brake lights
– rear fog lights
– direction indicators
– number plate lights
– daytime running lights (DRL) (for ver-
sions/markets where provided)
The failure relating to these lights could
be: one or more blown bulbs, a blown
protection fuse or a break in the electri-
cal connection.
On certain versions warning light èturns
on as an alternative.
A specific message is displayed on certain
versions.
W
REAR FOG LIGHTS
(amber)
The light comes on when the rear fog
lights are turned on.
4
CAR PROTECTION
SYSTEM FAULT
– FIAT CODE
(amber)
When turning the key to MAR, the warn-
ing light should flash once and then go out.
If, with the ignition key at MAR, the warn-
ing light stays on, this indicates a possible
failure (see “Fiat Code system” in the
“Dashboard and controls” section).
IMPORTANT If the warning lights
Uand
Yare on at the same time, it indicates
a failure of the Fiat Code system.
If the warning light
Yflashes when the
engine is running, this means that the car
is not protected by the engine immobilis-
er device (see “Fiat Code system” in the
“Dashboard and controls” section).
Contact a Fiat Dealership to have all the
keys stored.
Y
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126
SAFETY
STARTING
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SERVICE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
CONTROLS
AND DEVICES
WARNING
LIGHTS AND
MESSAGES
ESP SYSTEM FAULT
(amber)
When the ignition key is moved to MAR,
the warning light turns on but should go
off after a few seconds.
If the warning light does not go off or stays
on when travelling together with the but-
ton LED ASR OFF, contact a Fiat Deal-
ership.
A specific message is displayed on certain
versions.
NoteThe warning light flashing when dri-
ving indicates that the ESP system is active.
á
HILL HOLDER FAULT
(amber)
When the ignition key is moved to MAR,
the warning light turns on but should go
off after a few seconds.
The warning light turns on to indicate a Hill
Holder system fault. In this case, contact
a Fiat Dealership as soon as possible.
On certain versions, warning light
áturns
on as an alternative.
A specific message is displayed on certain
versions.
*
WORN BRAKE PADS
(amber)
The warning light comes on if the front
brake pads are worn; in this case, have
them changed as soon as possible.
A specific message is displayed on certain
versions.
d
DPF (PARTICULATE
FILTER) CLEANING
IN PROGRESS
(only Multijet versions
with DPF – amber)
When the ignition key is moved to MAR
position, the warnintg light turns on but
should go off after a few seconds. The
warning light stays on constantly to noti-
fy the driver that the DPF system needs
to eliminate captured pollutants (particu-
late) by the regeneration process. The
warning light does not come on during
every DPF regeneration, but only when
driving conditions require notification to
the driver. The warning light will go off if
the vehicle stays in motion until regener-
ation has been completed. The process
normally takes about 15 minutes. The op-
timum conditions to end the process are
achieved by keeping the car in motion at
up to 60 km/h with an engine speed high-
er than 2000 rpm. This light coming on is
not a defect and therefore the car does
not need to go to the workshop. A spe-
cific message will appear on the display
when the warning light comes on (for ver-
sions/markets where provided).
hAlways drive at a speed ap-
propriate to the traffic con-
ditions, the weather and speed limits.
The engine may be turned off while
the DPF light is on; however, repeat-
ed interruption of the regeneration
process may result in premature
degradation of engine oil. For this
reason it is always advisable to wait
for the light to go off before turning
off the engine, following the instruc-
tions appearing above. It is not
a good idea to complete DPF regen-
eration with the vehicle stationary.
WARNING
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129
SAFETY
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
SERVICE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
CONTROLS
AND DEVICES
IN AN
EMERGENCY
STARTING THE ENGINE ................................................. 130
CHANGING A TYRE ......................................................... 131
AUTOMATIC FIX & GO QUICK TYRE
REPAIR KIT ........................................................................... 136
CHANGING A BULB ......................................................... 141
CHANGING AN EXTERIOR BULB ................................ 143
CHANGING AN INTERIOR BULB ................................ 148
CHANGING A FUSE .......................................................... 149
RECHARGING THE BATTERY ....................................... 157
RAISING THE CAR ............................................................. 158
TOWING THE CAR ........................................................... 159
I I
N N
A A
N N
E E
M M
E E
R R
G G
E E
N N
C C
Y Y
In an emergency we recommend that you call the toll-free number found in the Warranty Booklet.
You can also go to the www.fiat.com website to find your nearest Fiat Dealership.
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130
SAFETY
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SERVICE
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TECHNICAL
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INDEX
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AND DEVICES
IN AN
EMERGENCY
STARTING THE ENGINE
EMERGENCY START-UP
If the instrument panel warning light
Ystays on permanently, contact a Fiat
Dealership immediately.
JUMP STARTING fig. 1
If the battery is flat, the engine may be
started using an auxiliary battery with an
equal or slightly higher capacity than the
flat one. Proceed as follows to start the car:
❒connect the positive terminals (+near
the terminal) of the two batteries with
a jump lead;
❒with a second lead, connect the nega-
tive terminal (–) of the auxiliary battery
to an earthing point
Eon the engine or
the gearbox of the car to be started;
❒start the engine.
❒when the engine has been started, fol-
low the sequence above in reverse or-
der to remove the leads.
If after a few attempts the engine does not
start, do not keep trying but contact a Fiat
Dealership.IMPORTANT Do not directly connect the
negative terminals of the two batteries:
sparks could ignite explosive gas released
from the battery. If the auxiliary battery is
installed on another car, prevent acciden-
tal contact between metallic parts of the
two cars.
This procedure must be per-
formed by expert personnel
because incorrect actions may cause
considerable electrical discharge. Fur-
thermore, battery fluid is poisonous
and corrosive: avoid contact with skin
and eyes. Keep naked flames and lit
cigarettes away from the battery. Do
not create sparks.
WARNING
BUMP STARTING
Never bump start the engine by pushing,
towing or driving downhill. This could
cause fuel to flow into the catalytic con-
verter and damage it beyond repair.
IMPORTANT Remember that the brake
booster and the power steering system
are not active until the engine is started,
so you will need to apply much more force
to the brake pedal or steering wheel.
fig. 1F0M0414m
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132
SAFETY
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IN AN
EMERGENCY
To change a wheel proceed
as follows:
❒stop the car where it is not a danger to
other road users and you can replace
the wheel safely. The ground should be
flat and solid;
❒turn the engine off and pull up the hand-
brake.
❒engage first gear or reverse;
❒ wear the reflective safety jacket (com-
pulsory by law in certain countries) be-
fore getting out of the car;
❒open the boot and lift the carpet or re-
move the cargo box (where provided);
❒unscrew the locking device A-fig. 2;
❒take out the tool container C-fig. 2and
put it alongside the wheel to be
changed;
❒take out the spare wheel B-fig. 2;
fig. 2F0M0188m
Important notes:
❒the jack weight is 1.76 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired. If it breaks
it must be replaced with a new jack;
❒no tool other than its cranking device
may be fitted on the jack.
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139
SAFETY
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SERVICE
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AND DEVICES
IN AN
EMERGENCY
❒ make sure that switch D-fig. 10of the
compressor is in position 0 (off), start
the engine, plug into the nearest sock-
et E-fig. 11and activate the compres-
sor by turning switch D-fig. 10to po-
sition I(on). Inflate the tyre to the
pressure specified in the “Inflation
pressure” paragraph in the “Technical
specifications” section. For a more accurate reading, check
pressure gauge F-fig. 10with the com-
pressor off;
❒if after 5 minutes you cannot reach at
least 1.5 bar, unplug the compressor
from the valve and the socket, then
move the car forward about ten metres
in order to distribute the sealant inside
the tyre evenly, then repeat the infla-
tion operation;
❒if after this operation you still cannot
reach at least 1.8 bar after 5 minutes,
do not resume driving because the tyre
is too damaged and the fast tyre repair
kit cannot guarantee suitable sealing.
Contact a Fiat Dealership;
❒if you do reach the tyre pressure spec-
ified in the “Inflation pressure” para-
graph in the “Technical specifications”
section, start driving immediately;
fig. 10F0M0202m
fig. 11F0M0203m
fig. 12F0M0364m
Apply the adhesive label
where it can be easily seen
by the driver as a reminder that the
tyre has been treated with the quick
repair kit. Drive carefully, particular-
ly on bends. Do not exceed 80 km/h.
Do not accelerate or brake suddenly.
WARNING
❒after driving for about 10 minutes, stop
and check the tyre pressure again; re-
member to put on the handbrake;
If the pressure has fallen be-
low 1.8 bar, do not drive any
further: the Fix & Go automatic quick
tyre repair kit cannot guarantee
proper hold because the tyre is too
damaged. Contact a Fiat Dealership.
WARNING
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