fuel filter FIAT IDEA 2007 1.G Owners Manual

PROTECTING THE ENVIRONMENT
The devices for curtailing petrol engine emissions are the following:
❒three-way catalytic converter;
❒Lambda sensor;
❒fuel evaporation system.
In addition, do not let the engine run, even for a test, with one or more spark plugs disconnected.
The devices for curtailing diesel fuel engine emissions are the following:
❒oxidising catalytic converter;
❒exhaust gas recirculation system (E.G.R.).
❒diesel particulate filter (DPF)
DIESEL PARTICULATE FILTER (DPF) (for 1.3 Multijet versions 90 HP)
The Diesel Particulate Filter is a mechanical filter, integral with the exhaust system, that physically traps particulates present
in the exhaust gases of Diesel engines.
The diesel particular filter has been adopted to eliminate almost totally particulates in compliance with current / future
law regulations.
During normal use of the vehicle, the engine control unit records a set of data (e.g.: travel time, type of route, temperatures,
etc.) and it will then calculate how much particulates has been trapped by the filter.
Since this filter physically traps particulates, it shall be cleaned (reclaimed) at regular intervals by burning carbon particles.
Reclaiming procedure is controlled automatically by the engine control unit according to the filter conditions and the
conditions of use of the vehicle.
During reclaiming the following phenomena could take place: idling slight increase, fan activation, slight smoke increase,
high exhaust temperatures. These situations shall not be considered as faults and they do not affect vehicle performance
and environment.
If the dedicated message is displayed, refer to paragraph “Warning lights and messages”.
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During normal service the catalyst reaches high temperatures. Do not therefore
park the car over inflammable materials (grass, dry leaves, pine needles, etc.): fire
hazard.WARNING

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W W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
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D D
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FUEL CUTOFF SWITCHED ON...................................... 207
CAR PROTECTION SYSTEM FAILURE -
FIAT CODE ............................................................................ 208
“DUALDRIVE” ELECTRIC POWER
STEERING FAILURE............................................................. 209
DIESEL FUEL FILTER SENSOR FAILURE ........................ 209
GLOW PLUG WARMING FAILURE ............................... 209
ABS SYSTEM FAILURE - SYSTEM
UNAVAILABLE ...................................................................... 210
RAIN SENSOR FAILURE..................................................... 210
EBD SYSTEM FAILURE - SYSTEM UNAVAILABLE ...... 211
EXTERNAL LIGHT FAILURE............................................. 212
BRAKE LIGHT FUSE FAILURE .......................................... 214
PARKING SENSOR FAILURE ............................................ 215
ANTIPINCH SYSTEM
FAILURE .................................................................................. 215
AIR BAG FAILURE................................................................ 216
TWILIGHT SENSOR FAILURE.......................................... 217
INJECTION SYSTEM FAILURE ......................................... 217
ENGINE CONTROL SYSTEM FAILURE
(EOBD) .................................................................................... 218
GENERIC FAILURE INDICATION .................................. 219 GENERAL WARNINGS ...................................................... 192
LOW BRAKE FLUID ............................................................ 193
HANDBRAKE ON ............................................................... 193
FRONT PASSENGER AIR BAG DEACTIVATED ......... 194
SEAT BELTS NOT FASTENED ......................................... 194
LOW BATTERY CHARGE................................................. 195
LOW ENGINE OIL PRESSURE ......................................... 195
ENGINE COOLANT FLUID HIGH TEMPERATURE .. 196
INCOMPLETE DOOR LOCKING ................................... 198
“DUALDRIVE” ELECTRIC POWER STEERING
SYSTEM .................................................................................. 198
SPEED LIMIT EXCEEDED ................................................. 199
FUEL RESERVE....................................................................... 199
WATER IN DIESEL FUEL FILTER ..................................... 200
GLOW PLUGS ...................................................................... 201
REAR FOGLIGHTS............................................................... 202
FRONT FOG LIGHTS ......................................................... 202
LEFT-HAND DIRECTION INDICATOR ....................... 203
RIGHT-HAND DIRECTION INDICATOR ................... 203
SIDELIGHTS AND LOW BEAMS ..................................... 204
BRAKE PAD WEAR ........................................................... 204
FOLLOW ME HOME ........................................................... 205
MAIN BEAM HEADLIGHTS............................................... 205
CRUISE CONTROL ............................................................. 206
POSSIBLE PRESENCE OF ICE ON THE ROAD ........... 206

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WATER IN DIESEL FUEL FILTER
(Multijet versions)
The warning light on the dial turns on (or, on
certain versions, a dedicated message is shown
on the reconfigurable multifunction display)
when there is water in the diesel fuel filter.
c
amber
The presence of water in the fuel circuit may cause serious damage to the entire injection system
and cause irregular engine operation. If the warning light con the dial turns on, (or, on certain
versions, a dedicated message is shown on the reconfigurable multifunction display), contact Fiat
Dealership as soon as possible to have the system relieved. If the above indications come on
immediately after refuelling, water has probably been poured into the tank: turn the engine off
immediately and contact Fiat Dealership.
Warning
light on dialMessage on reconfigurable
multifunction displayMessage on
multifunction display

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FUEL CUTOFF SWITCHED ON
The warning light on the dial comes on (together
with the message on the display) when the inertial
fuel cut-off switch is triggered.
DIESEL PARTICULATE FILTER
CLOGGED (1.3 Multijet 90 HP) (Amber)
The warning light turns on when the diesel
particulate filter is clogged and the driving
conditions do not enable to activate automatically
the reclaiming procedure.
To enable the cleaning procedure, keep the
vehicle running until the warning light turns off.
The display will show the dedicated message.
è
amber
amber
8:30
Warning
light on dial Message on
multifunction displayMessage on reconfigurable
multifunction display
h
Warning light Uturns on together with the dedicated message on the display to indicate
that the cleaning procedure cannot be performed, contact Fiat Dealership as soon as
possible.

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“DUALDRIVE” ELECTRIC POWER
STEERING FAILURE (where provided)
Turning the ignition key to MAR the warning light
on the dial turns on, but it should go off after few
seconds.
If the warning light stays on (on certain versions
together with the message on the display), you
will not have steering assistance and the effort on
the steering wheel will be increased, steering is
however possible. Contact Fiat Dealership.
DIESEL FUEL FILTER SENSOR FAILURE
The warning light on the dial comes on (on
certain versions together with the message on
the display) when diesel fuel filter sensor failure is
detected. Contact Fiat Dealership as soon as
possible to have the fault removed.
GLOW PLUG WARMING
FAILURE (Multijet versions)
The warning light on the dial turns on (together
with the message on the display) when there is a
failure in the glow plug warming system. Contact
Fiat Dealership as soon as possible to have the
fault eliminated.
g
red
amber
amber
è
m
Warning
light on dial Message on
multifunction displayMessage on reconfigurable
multifunction display

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Fuse box in engine compartment
USERFUSE AMPERE
Dashboard control unit 1F1 70
Power steering control unitF2 70
Ignition switchF3 20
Dashboard control unit 2F4 50
ABS / ESP control unitF5 60
Radiator electric fan (low speed) (all versions)F6 30
Radiator electric fan (high speed) (all versions excluded 1.2 16V, 1.4 16V heated) F7 40
Climate control electric fanF8 30
Headlight washerF9 20
HornF10 15
Electronic injection secondary servicesF11 15
Right main beam headlightF14 10
Left main beam headlightF15 10
+15 Electronic injection system / Dualogic gearbox (*)F16 7,5
Electronic injection primary servicesF17 10
+30 Engine control unit / Radiator electric fan remote control switch (1.9 Multijet) (*) F18 7.5
CompressorF19 7.5
Heated diesel oil filter (Multijet)F20 30
Fuel pumpF21 15
Electronic injection primary services (1.2 16V, 1.4 16V)F22 15
Electronic injection primary services (Multijet)F22 20
+30 Dualogic gearbox (*)F23 15
+15 Electric power steering (*)F24 7,5
Front fog lightsF30 15
(*) +30 = battery directive positive terminal (not under key)
+15 = positive terminal under key

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C C
A A
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SCHEDULED SERVICING .................................................. 259
SERVICE SCHEDULE ........................................................... 260
ANNUAL INSPECTION SCHEDULE .............................. 262
ADDITIONAL CHECKS ..................................................... 262
CHECKING FLUID LEVELS ............................................... 265
DIESEL FUEL FILTER (green filter) ................................... 272
BATTERY ................................................................................ 273
WHEELS AND TYRES ......................................................... 277
RUBBER HOSES .................................................................... 279
WINDSCREEN/REAR WINDOW WIPERS .................. 279
BODYWORK ........................................................................ 282
INTERIORS............................................................................. 285

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Thousands of km
Check and adjust handbrake lever stroke
Check exhaust emissions/smoke (Multijet versions)
Check exhaust emissions (petrol versions)
Check antievaporation system (petrol versions)
Change fuel filter cartridge (“green filter”)
(Multijet versions)
Change air cleaner cartridge (petrol versions)
Change air cleaner cartridge (1.9 Multijet versions) (❏)
Top up fluids (engine coolant, brakes, windscreen washer,
battery, Dualogic etc.)
Check timing belt conditions (■)
Replace timing belt (*) (■)
Change spark plugs (petrol versions)
Check engine control system operation
(through diagnosis socket)
Change engine oil and oil filter (❏)
Change engine oil and oil filter
(Multijet versions with DPF) (**)
Change brake fluid (or every 2 years)
Change pollen filter (or every year)
(*) Or every 4 years for particularly demanding use:
- cold/hot climates;
- driving in the city idling for a long time;
- dusty roads or roads covered with sand and/or salt
Or every 5 years, regardless of the km covered and conditions of use.
(**) Engine oil and oil filter shall be changed when the corresponding warning light turns on (see section “Warning lights and Messages”), or in
any case every 2 years.
(
❏) Every 30.000 km for 1.3 Multijet versions without DPF
(
■) Excluding 1.3 Multijet versions
20 40 60 80 100 120 140 160 180
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ANNUAL INSPECTION
SCHEDULE
For cars with an annual mileage of below 20,000 km
(for example about 15,000 km) the following yearly
inspection programme is provided:
❒check tyre conditions/wear and adjust pressure if
required (including the spare wheel);
❒check lighting system operation (headlights,
direction indicators, hazard lights, boot lights,
passenger compartment lights, warning lights, etc.);
❒check windscreen/washer
(nozzles/and blade position regulation)
❒check front disk brake pad conditions and wear;
❒sight inspect the conditions of: engine, gearbox,
transmission, pipes and hoses (exhaust - fuel -
brakes), rubber parts (boots, sleeves, bushes, etc;
❒check for bonnet and boot lock cleanness, lever
cleanness and lubrication;
❒check battery charge;
❒visual check on various drive belt conditions;
❒top up fluid levels (engine coolant, brakes,
windscreen washer, battery, etc.);
❒change engine oil;
❒change engine oil filter;
❒replace pollen filter (where provided).
ADDITIONAL CHECKS
Every 1,000 km or before long journeys, check and top
up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions.
Every 3,000 km check and top up if required: engine
oil level.
You are recommended to use FL Selenia products,
designed and produced specifically for Fiat cars (see
table “Capacities” in section “Technical
specifications”).
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IMPORTANT - Engine oil
Should prevailing use of the car be under one of the
following specially heavy conditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) repeated and
with external temperatures below zero;
❒frequently idling engines or long distance low speed
driving (e.g. taxis or door-to-door deliveries) or in
case of a long term inactivity;
replace engine oil more frequently than required on
“Service schedule”.
IMPORTANT - Air cleaner
If the car is used on dusty roads change the air cleaner
more frequently than the indications in the “Service
schedule”.
If in doubt as to how often the engine oil and air
cleaner should be changed according to how you use
the car, contact a Fiat Dealership.IMPORTANT - Pollen filter
If the vehicle is used frequently in dusty or heavily
polluted environments it is advisable to replace the
filtering element more frequently; in particular it
should be replaced if a reduction of the amount of air
admitted to the passenger compartment is noted.
IMPORTANT - Diesel filter
The possibility of topping up with diesel fuel not
complying with EN590 European Norm might make it
necessary to replace the filter more frequently than
indicated in the “Service schedule”.
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