gearbox FIAT IDEA 2010 1.G Owners Manual

84
SAFETY
STARTING
AND DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
ALPHABETICAL
INDEX
DASHBOARD
AND CONTROLS
If warning light xonly lights
up on the instrument panel
(with a message on the reconfigurable
multifunctional display, where pro-
vided), stop the car immediately and
go to the nearest Fiat Dealership.
Leakage of hydraulic fluid from the
braking system will compromise func-
tionality of the braking system, either
of the conventional type or with ABS.
WARNINGEOBD SYSTEM
The EOBD system (European On Board
Diagnosis) allows continuous diagnosis of
the components of the car correlated with
emissions. It also alerts the driver, by turn-
ing on the warning light
Uon the in-
strument panel (together with relevant
message on the multifunctional display,
where provided) (see section “Warning
lights and messages”), when these condi-
tions are no longer in peak conditions.
The objective is:
❒to keep the system efficiency under
control;
❒warn when a fault causes emissions
levels to increase;
❒warn of the need to replace deterio-
rated components.
The system also has a diagnostic connec-
tor that can be interfaced with appropri-
ate tools, which makes it possible to read
the error codes stored in the control unit
together with a series of specific parame-
ters for engine operation and diagnosis.
This check can also be carried out by the
traffic police.
IMPORTANT After eliminating the in-
convenience, to check the system com-
pletely, Fiat Dealerships are obliged to run
a bench test and, if necessary, road tests
which may also call for a long journey. Go to a Fiat Dealership as
soon as possible if warning
light
Ueither does not light
up when the key is turned to
MAR to if while travelling the warning
lights comes on either steady or blink-
ing (along with a message on the mul-
tifunctional display, where provided).
The operation of warning light
Umay
be checked by the traffic police using
specific devices. Follow the laws in
force in the country where you are dri-
ving.
GSI SYSTEM
(for versions with
mechanical gearbox
only)
(where provided)
The gear shift indication makes it possible,
on cars with a manual gearbox, to suggest
the driver should change gear (higher gear:
shift up, see Fig. 1or lower gear: shift
down, see Fig. 2), through a dedicated in-
dication in the control panel. This sugges-
tion to change gear is designed to improve
consumption and ensure the best driving
style.
NOTE: the indication in the instrument
panel remains on until the driver makes
a gear change or until the driving condi-
tions return to a situation where a gear
change is not required to improve con-
sumption.
fig. a fig. b
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WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
ALPHABETICAL
INDEX
DASHBOARD
AND
CONTROLS
SAFETY
STARTING
AND DRIVING
STARTING THE ENGINE ................................................. 112
PARKING THE VEHICLE .................................................. 114
USING THE GEARBOX .................................................... 115
CONTAINING RUNNING COSTS ............................... 116
TOWING TRAILERS .......................................................... 117
SNOW TYRES ...................................................................... 120
SNOW CHAINS .................................................................. 121
STORING THE CAR .......................................................... 122
S S
T T
A A
R R
T T
I I
N N
G G
A A
N N
D D
D D
R R
I I
V V
I I
N N
G G
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WARNING
LIGHTS AND
MESSAGES
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TECHNICAL
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ALPHABETICAL
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AND
CONTROLS
SAFETY
STARTING
AND DRIVING
USING THE GEARBOX
To engage the gears, press the clutch ped-
al fully and shift the gear lever into one of
the required positions (the diagram is
shown on the knob).
IMPORTANT Reverse may only be en-
gaged when the car is at a standstill. With
the engine running, wait for at least 2 sec-
onds with the clutch pedal fully pressed
before engaging reverse to prevent dam-
age to the gears and grating.
To engage 6th gear (where provided), op-
erate the lever by pressing it towards the
right in order to avoid engaging 4th gear
by mistake. The same applies to shifting
from 6th to 5th gear.
To engage reverse Rfrom idle position,
lift the sliding ring A-fig. 2-3under the
knob and at the same time shift the lever
rightwards and then backwards (petrol
versions only).
For Multijet versions, simply move the
lever rightwards and then backwards.
fig. 2F0H0150mfig. 3F0H0353m
Press the clutch pedal fully
to change gears correctly.
For this reason, there must be no ob-
stacles on the floor under the pedals:
ensure that rubber mats (if any) are
correctly positioned, not interfering
with the pedals.
WARNINGDo not drive with your hand
resting on the gear lever, be-
cause this pressure, even if
light, over time can wear out
the gearbox inner components.
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IN AN
EMERGENCY
OPENING/CLOSING
THE DOORS
Emergency device for opening the
doors from the outside fig. 1
The doors are provided with a device for
locking all the door using the lock in case
of a power fault.
Proceed as follows to lock the doors:
❒insert the ignition key in lock B
❒turn the device to position 1and close
the door.To open the doors:❒insert the key in the lock on driver’s
side and turn it anticlockwise
❒open the driver’s door
❒operate the door levers from the in-
side of the vehicle for the remaining
doors.
fig. 1F0H0247m
STARTING
THE ENGINE
JUMP STARTING fig. 2
If the battery is flat, the engine may be
started using an auxiliary battery with the
same capacity or a little higher than the
flat one.
Proceed as follows to start the engine:
❒Connect positive terminals (+near
the terminal) of the two batteries
with a jump lead;
❒With a second lead, connect the neg-
ative terminal (–) of the auxiliary bat-
tery to an earthing point
Eon the en-
gine or the gearbox of the car to be
started;
❒start the engine;
❒When the engine has been started, re-
move the leads reversing the order
above.
If after a few attempts the engine does not
start, do not insist but contact the near-
est Fiat Dealership.
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Fuse box in engine compartment
USERSFUSE AMPERES
Headlamp washersF9 20
HornF10 15
Secondary services electronic injectionF11 15
Right main beam headlightF14 7.5
Left main beam headlightsF15 7.5
Primary services electronic injectionF17 10
+30 Engine ECU/radiator fan relay (1.9 Multijet) (*)F18 10
CompressorF19 7.5
SpareF20 –
Fuel pumpF21 15
Electronic injection primary services (1.2 16V, 1.4 16V)F22 15
Primary services electronic injection (Multijet)F22 20
Primary services electronic injection (petrol)F22 15
+30 Dualogic gearbox (*)F23 30
+15 Electric power steering (*)F24 7.5
Fog lightsF30 15
(*) +30 = battery direct positive pole (not ignition switch)
+15 = positive pole ignition switch
Optional fusebox (on auxiliary bracket)
USERSFUSE AMPERES
+30 External radio amplifier (*)F54 15
+30 Sunroof (*)F58 20
(*) +30 = battery direct positive pole (not ignition switch)
+15 = positive pole ignition switch
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MAINTENANCE
AND CARE
YEARLY INSPECTION
PLAN
The following yearly inspection plan is rec-
ommended for cars clocking less than
20,000 km a year (e.g. approximately
15.000 km):
❒check tyre conditions/wear and pres-
sure (included spare wheel)
❒check lighting system operation (head-
lights, direction indicators, hazard
lights, boot, passenger compartment,
instrument panel warning lights, etc.)
❒check windscreen wiper/washer
(nozzle direction and blade wear)
❒check front disk brake pad conditions
and wear;
❒visually inspect the conditions of: en-
gine, gearbox, flexible and stiff piping
(exhaust, fuel feed, brakes), rubber
parts (boots, sleeves, bushings, etc.)
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubrica-
tion
❒check battery charge;
❒visually check the various drive belt
conditions;
❒check and top up liquids if required
(engine coolant, brakes, windscreen
washer, battery, etc.)
❒change engine oil;
❒change engine oil filter;
❒change pollen filter (where provided).
ADDITIONAL
INTERVENTIONS
Every 1,000 km or before long journeys,
check and, if necessary, top up:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions.
Every 3,000 km check and, if necessary,
top up: engine oil level.
You are recommended to use
PETRONAS LUBRICANTS products, de-
signed and produced specifically for Fiat
cars (see table “Capacities” in section
“Technical specifications”).
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TECHNICAL
SPECIFICATIONS
FUEL FEED/IGNITION
Fuelfeed
(◊) Engine version for some versions/markets only
TRANSMISSION UNIT
Gearbox
Clutch
Drive
(◊) Engine version for some versions/markets only1.3 Multijet - 1.6 Multijet
Common Rail Multijet direct injection
electronically controlled with
turbo and intercooler 1.2
16V - 1.48V (◊) - 1.416V
Multipoint sequential phased injection,
integrated with ignition,
returnless system
1.2
16V - 1.48V (◊) - 1.3 Multijet - 1.6 Multijet
Five forward gears plus reverse with synchronisers
for forward gears
Hydraulic control and play-less pedal
Front1.4 16V
Five forward gears plus reverse with synchronisers
for forward gears
Hydraulic control and play-less pedal
Front
Modifications or repairs to the fuel feed system that are not carried out properly or do not take the system’s
technical specifications into account can cause malfunctions leading to the risk of fire.
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TECHNICAL
SPECIFICATIONS
1.416V1.216Vkg
–
–
–
–
–
2,4
2,55
–
–
1,5
–
–kg
–
–
–
–
–
–
–
2,54
2,65
1,8
–
–litres
47
5 - 7
–
–
4,5
2,75
2,9
–
–
1,65
0,45
1,5 litres
47
5 - 7
–
–
4,5
2,5
2,7
–
–
1,65
0,45
1,5litres
–
–
47
5 - 7
6,0
–
–
2,85
3,0
1,98
0,45
1,51.6 Multijet1.48V (◊)
litres
47
5 - 7
–
–
4,5
2,4
2,6
–
–
1,65
0,45
1,5kg
–
–
–
–
–
2,1
2,25
–
–
1,5
–
–
kg
–
–
–
–
–
2,2
2,35
–
–
1,5
–
–litres
–
–
47
5 - 7
7,8
–
–
4,4
4,7
–
0,45
1,5kg
–
–
–
–
–
–
–
3,74
4,0
1,6
–
–1.3 MultijetRecommended fuels
Genuine products
Unleaded petrol with no less than 95
R.O.N. (EN 228 Specification)
Diesel for automotive engines
(Specification EN590)
50% mixture of demineralized water
and PARAFLU
UP(❒)
SELENIA K P.E.
SELENIA WR P.E.
TUTELA CAR
TECHNYX
TUTELA TOP 4
Mixture of water and TUTELA
PROFESSIONAL SC 35
CAPACITIES
Fuel tank: including a reserve of:
Fuel tank:
including a reserve of:
Engine cooling
system:
Engine sump:
Engine sump and filter:
Engine sump:
Engine sump and filter:
Gearbox/differential
casing:
Hydraulic brake circuit:
Windscreen/rear window
washer fluid reservoir:
(❒) When the vehicle is used under particularly harsh climate conditions, we recommend using a 60% mixture of PARAFLU
UPand 40% of dem-
ineralised water.
(◊) Engine version for some versions/markets only
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SPECIFICATIONS
Use
Motion transmission
lubricants and
grease
Brake fluids
Protective
agent for radiators
Additive for
diesel fuel
Windscreen/
rear window
washer fluid
(●)IMPORTANT Do not use fluids with different specifications for topping up or mixing.
(❒) When the vehicle is used under particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLU UP and dem-
ineralised water.Fluid and lubricant features
for correct car operation
All synthetic lubricant
SAE 75W-85 grade. Exceeding API GL-4 PLUS,
FIAT 9.55550 MIL-L- 2105 D LEV specifications.
ClassificationFIAT 9.55550-MX3
Transmission lubricant
“ATF DEXRON III”.
ClassificationFIAT 9.55550-AG2
Molybdenum disulphide grease for high temperatures.
NL.GI. 1-2 consistency
ClassificationFIAT 9.55580
Polyurea base synthetic grease for high temperatures.
NL.GI. 2-2 consistency
ClassificationFIAT 9.55580
Specific grease for low-friction coefficient
CV joints. NL.GI. 2- 2 consistency
ClassificationFIAT 9.55580
Synthetic fluid, F.M.V.S.S. n.116, DOT 4, ISO 4925,
SAE J-1704, CUNA NC 956-01
Classification FIAT 9.55597
Red protective with antifreeze action, based on inhibited
monoethylene glycol with organic formula based on O.A.T.
Passes CUNA NO 956-16, ASTM D 3306 specifications
Classification FIAT 9.55523
Additive for diesel fuel, protecting Diesel engines
Mixture of alcohol and surfactants CUNA NC 956-11
Classification FIAT 9.55522Genuine fluids and
lubricants
TUTELA CAR
TECHNYX
Contractual Technical
Reference
N° F010.B05
TUTELA CAR GI/E
Contractual Technical
Reference
N° F001.C94
TUTELA ALL STAR
Contractual Technical
Reference
N° F702.G07
TUTELA STAR 325
Contractual Technical
Reference
N° F301.D03
TUTELA STAR 700
Contractual Technical
Reference
N° F701.C07
TUTELA TOP 4
Contractual Technical
Reference
N° F001.A93
PARAFLU UP (●)
Contractual Technical
Reference
N° F101.M01
TUTELA DIESEL ART
Contractual Technical
Reference
N° F601.L06
TUTELA
PROFESSIONAL SC 35
Contractual Technical
Reference N° F201.D02Applications
Manual gearbox and dif-
ferential
Hydraulic power steer-
ing
Wheel side
constant velocity joint
CV joints on differential
side subject to high tem-
peratures (versions1.4
16v)
CV joints
on differential side
Hydraulic
brakes and clutch
Cooling circuit. 50-50 con-
centration to -35°C (❒).
Do not mix with product
of different type.
To be mixed with fuel oil
(25 cc per 10 litres)
To be used diluted or
undiluted in wind-
screen/rear window
washer/wiper systems
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TECHNICAL
SPECIFICATIONS
ALPHABETICAL
INDEX
Dipped beam headlights
- bulb replacement .................. 148
- controls .................................... 58
Direction indicators .................... 59
Direction indicators
- bulb replacement .................. 148
- controls .................................... 59
Door pockets ................................ 69
Doors
- emergency device for
opening the doors from
the outside ........................ 17-134
Dualdrive
(electric power steering) ......... 87
EBD
(electronic brake distributor) ... 83
Emergency device for opening
the doors from the outside ..... 134
Engine compartment ......... 167-168
Engine coolant gauge .................. 19
Engine cooling system fluid level 170
Engine oil consumption .............. 169Engine oil level .............................. 169
Engine oil
- level check ............................... 169
- technical specifications .......... 195
Engine
- cranking ........................... 18-112
- features ..................................... 185
- identification code ................ 184
- power supply ............................ 187
Environment protection.............. 92
EOBD (system) ............................ 84
Exterior lights ............................... 58
Fiat CODE (The system) .......... 9
Fix&GO (quick tyre repair kit) . 136
Flashing the headlights ................ 58
Fluids and lubricants .................... 196
Fog lights
- bulb replacement .................. 149
- control buttons ....................... 66
Follow me home (device) ........... 59FPS (Fire Protection System) .... 67
Front air bags ................................. 106
- driver's front airbag................. 106
- front airbag passenger side.... 107
- manual deactivation of front
and side passenger airbags ... 108
Fuel cap .......................................... 91
Fuel consumption ........................ 116
Fuel savings..................................... 116
Fuel
- consumption ............................. 116
- fuel gauge .................................. 19
- inertia fuel switch ................... 67
Fuses ............................................... 153
Gearbox (use) ............................ 115
GSI system...................................... 84
Hazard warning lights
- controls .................................... 66
Head restraints ............................ 41
Headlamp alignment corrector 82
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