Electric system FIAT MAREA 2000 1.G Owner's Guide

Engine
Fuel feed system
JTD Marea-Marea Weekend 9
2000 range ©
E.G.R.
TOR
VALVE SELF-ADJUSTMENT MO-
Removing-refitting
- Disconnect the negative battery lead, then
remove the sound insulation shield follow­
ing the instructions in the previous para­
graphs.
1. Disconnect the electrical connection (1),
then loosen the bolts fixing the E.G.R.
valve self-adjustment motor and remove it.
E.G.R. VALVE HEAT EXCHANGER
Removi ng - ref itti ng
- Remove the throttle casing and the E.G.R.
valve following the instructions in the pre­
vious paragraphs.
2. Remove the hose connecting the throttle
casing to the intercooler.
- Drain the engine coolant.
3. Disconnect the pipes shown in the figure
from the thermostat, acting on the retaining
bands, then disconnect the electrical con­
nection (1) for the engine coolant tem­
perature sensor.
4. Undo the bolts fixing the heat exchanger
pipe to the exhaust manifold.
32 0"" Und«r 4 Print n° 506.763/25

Engine
Fuel feed system
Marea- Marea Weekend 9 ™
2000 range ©
SOLENOID VALVE ON VACUUM RES­
ERVOIR FOR THROTTLE CASING
PNEUMATIC VALVE
Removing-refitting
- Disconnect the negative battery lead, then
remove the sound insulation shield follow­
ing the instructions in the previous para­
graphs.
1. Disconnect the electrical connections (1)
at the fuel filter and the supply and return
pipes (2) at the reservoir and the supply
pipe to the pump, then loosen the nuts (3)
fixing the fuel filter mounting. Lift up the
filter and disconnect the electrical connec­
tion (4) for the water in the diesel sensor.
- Release the power assisted steering fluid
supply pipe from the reservoir to the pump
from the retaining band.
2. Disconnect the pipe (1) connected to the
vacuum reservoir and the pipe (2) con­
nected to the vacuum intake pipe from the
solenoid valve. Disconnect the electrical
connector (3), then undo the fixing bolts
(4) and remove the solenoid valve.
VACUUM RESERVOIR
Removing-refitting
- Disconnect the negative battery lead, then
remove the sound insulation shield and the
fuel filter, following the instructions in the
previous paragraphs.
- Release the power assisted steering fluid
supply pipe from the reservoir to the pump
from the retaining band.
3. Disconnect the pipe (1) connected to the
vacuum reservoir and the pipe (2) con­
nected to the vacuum intake pipe from the
solenoid valve. Disconnect the electrical
connector (3), then undo the fixing bolts
(4) and remove the bracket, complete with
solenoid valve, for the throttle casing
pneumatic valve.
34 VI-01 Update IN Print n° 506.763/25

Ma tea- Marea Weekend 9 m
2000 range ©)
Engine
Fuel feed system
10.
1. Undo the fixing nuts (1) and remove the
vacuum reservoir.
SOLENOID VALVE CONTROLLING
SUPERCHARGING PRESSURE
Removing-refitting
- Position the vehicle on a lift, then discon­
nect the negative battery lead.
2. Working from underneath the vehicle, dis­
connect the electrical connector (1) and
the pipes (2).
3. Press the retaining tab on the rear of the
mounting bracket and release the solenoid
valve.
FUEL FILTER
Removing-refitting
4. Disconnect the electrical connections (1)
from the fuel filter and the supply and re­
turn pipes to the tank and the supply pipes
to the pump (2), then undo the nuts (3)
fixing the fuel filter mounting. Lift up the
filter and disconnect the electrical connec­
tion (4) for the water in the diesel sensor.
Copyright by Fiat Auto oi upjdin 35

Engine
Fuel feed system
Marea- Marea Weekend @ ™
2000 range ©
PRESSURE REGULATOR
NOTE During the operations of removing-
refitting the pressure regulator, work
in extremely clean conditions.
Removing
- If the vehicle is equipped with a shield un­
der the engine, remove it.
1. Remove the engine oil filler plug (1), then
undo the fixing nuts (2) and remove the
sound insulation cover (3).
2. Undo the bolts (1) fixing the retaining
bands for the injector wiring.
Disconnect the electrical connectors (2) for
the injectors and place the wiring to the
side.
- Release the injection cable loom from the
retaining bands.
3. Undo the nuts (1) fixing the fuel return
manifold pipe (2) to the intake manifold.
Place the fuel return manifold pipe to the
side.
4. Disconnect the electrical connector (1) for
the pressure regulator, then undo the bolts
(2) fixing the regulator to the pump.
36 Print n° 506.763/25

Marea-Marea Weekend H nD Engine
2000 range (Q) Fuel feed system
10.
1. Grip the outer casing of the regulator, partly
extract it and, at the same time, rotate it so
that the fins (1) which contain the open­
ings for the fixing bolts are positioned hori­
zontally.
NOTA Do not grip the pressure regulator by
the electrical connector.
Insert the blades of two screwdrivers by the
fins (1) and very carefully extract the pressure
regulator.
NOTE Do not use a screwdriver or other
tools in the seal areas between the
regulator and the pressure pump.
2. Pressure regulator
1. High pressure seal (black or green)
2. Anti-extrusion seal (white)
3. Low pressure seal (black)
NOTE // the high pressure seal accidentally
remains inside the pump casing, turn
the ignition key to the ON position
(engine switched off); this will op­
erate the pump shaft and a small
amount of fuel and the seal will come
out.
NOTE Do not, under any circumstances, use any tools for extracting the high pressure seal and this
could damage the inner surface of the pump.
Refitting
- Suction off any impurities present inside the pump casing.
- Check the condition of the three seals and make sure they are correctly positioned before fitting.
- Slightly lubricate the outer surface of the three seals using vaseline. Do not, under any circumstances,
lubricate the other surfaces of the pressure regulator.
- Insert the pressure regulator in its housing on the pump, pressing gently and, at the same time, rotating
the regulator until it is is contact with the surface of the pump.
NOTE Do not, under any circumstances, use a hammer or other tools when fitting the pressure regula­
tor.
- Fit the two bolts fixing the pressure regulator to the pump acsing. and tighten them to a torque of
0.9±0.1 daNm.
- Reconnect the electrical connector and complete the refitting of the remaining components reversing the
order of the operations carried out for the removal.
Copyright by Fiat Auto |& yt-01 - Update 37

Marea-Marea Weekend Electrical system
2000 range (§) Index
55.
page
PROTECTION AND SAFETY DEVICES
- Protection and security devices 1
- Junction unit 4
- List of fuses and main protected circuits 5
- Supplementary fusebox 8
LOCATION OF VEHICLE COMPO­
NENTS
- Location of vehicle relays and fuses. 9
- Location of control units and testing 12
sockets
CONTROL PANEL
- Control panel (except AT) 14
- Control panel (AT) 17
RADIO SYSTEM
- General description 19
- Warnings 23
- Description of controls 24
- Operation 33
- EXPERT control level 40
- Coding 44
- Compact Disc Player 46
- Cassette Player 47
- Multiple Compact Disc player 49
- Advice and precautions 51
Copyright by Fiat Auto XII-00 Supersedes previous, version

Marea- Marea Weekend
2000 range ©
Electrical equipment
Protection and security devices
55.
PROTECTION AND SAFETY DEVICES
All the vehicle supply lines were designed taking into account the most up-to-date directives in terms of
safety and protection, especially to prevent fires.
There are 2 types of protection:
- active protection, aims to reduce the causes of faults "at source"
- passive protection, aims to limit the effects of a fault as much as possible
The first category includes a carefully designed wiring layout with wires positioned and carefully anchored
on tracks that are repaired and protected if necessary.
The cables connected to the alternator and the motor were modified for this reason by adding protective
caps etc. A strengthened sheath was also introduced for some of the more exposed sections of wiring.
The passive protection includes all interventions to reduce faults due to high current (overload, short cir­
cuit).
All system fuses were rated based on the nominal absorbtion of the loads activated at the same time, to
ensure intervention in cases of a clear short circuit.
The introduction of a box containing 4 maxifuses with other fuses connected on the outside means all
the supplies can be protected except for the cable that connects the battery to the starter motor and the
cable that connects the starter motor to the recharging alternator. These cables are therefore protected by a
strengthened supplementary sheath.
In "MAXI" fusebox A:
EFI electronic injection fuse (petrol)
GLOW: plug fuse (diesel)
IGN: ignition switch fuse
J/B2 fuse master supply .
J/B1 fuse master supply
Next to the box.
B: fan fuse (see table)
C: ABS 60A fuse
D: second fan fuse: 40A (JTD)
115961 1998
iFil 30A IJ/B21 BOA
fiGNl 4OA IJTBTI BOA
1910JTD
IGLOWl 60A P7B21 80A
MGNI 40A IJ/Bll 80A
FUSE B
30A engine petrol without air conditioner
40A 1596 with air conditioning, JTD
50A 1998 wth air conditioning
Copyright by Fiat Auto 1

Marea-Marea Weekend
2000 range Q
DESCRIPTION OF WIRING AND CONNECTORS
CONNECTOR A
N.
No.
Wiring
colour Circuit involved
1 R Supply (+30) from fuse box
2 BR Supply (+30) from fuse box
CONNECTOR c
N. No.
Wiring colour Circuit involved
1 RN Car interior fan power supply (with
air conditioner), air conditioner
control unit
2 MB Fuel pump control, inertia switch
3 AN Car interior fan power supply (only heater), air conditioner control unit
4 H Right dipped beam headlamp
5 HN Left dipped beam, headllamp en­
ablement
6 VN Left main beam
7 V Right main beam
CONNECTOR E
N.
No.
Wiring colour Circuit involved
1 RN Right brake light
2 GR Rear view mirror control light
3 RG Left brake light
4 MN Rear window power supply
5 MB Fuel pump, inertia switch
6 -N.C.
7 AN Left rear turn signal
8 -N.C.
9 GR Right rear side light (without check
panel)
10 HL Left number plate light (without
check panel)
11 -N.C.
12 RG N.C.
13 RN N.C.
14 R Supplementary brake light
Electrical system
Junction unit
55.
CONNECTOR B
N. No.
Wiring
colour Circuit involved
1 R Power supply to electric windows, door lock, service control unit, main beam relay, fog lamp, sun-roof, heated seats, cigar lighter
CONNECTOR D
N.
No.
Wiring colour Circuit involved
1 G Left headlamp alignment
2 G Right headlamp alignment
3 G Headlamp alignment control
4 AN Front and left side turn signal
5 AR Alarm control unit power supply
6 HB Right headlamp alignment power
supply
7 H Left headlamp alignment power
supply
8 H Headlamp alignment control
9 B Reversing light control
10 Z Horns.
11 Z Horns.
12 -N.C.
13 GV Right front side light
14 AR Brake light power supply
15 A Front and right side turn signal
16 GL Left front side light
17S -N.C.
18 RN Brake light control
CONNECTOR F
N.
No.
Wiring colour Circuit involved
1 HR Dipped beam control
2 -N.C.
3 LR Main beam control
4 -N.C.
5 G Side light power supply from ignition
Copyright by Fiat Auto 5

Electrical system
Junction unit
Marea- Marea Weekend
2000 range ©
55. 55.
DESCRIPTION OF WIRING AND CONNECTORS (cont)
CONNECTOR G
N.
No.
Wiring
colour Circuit involved
1 HB Right number plate light (without check panel)
2 -N.C.
3 AR Rear view mirror power supply
4 -N.C.
5 A Right rear turn signal
6 BN Left reversing light (only Marea)
7 B Right reversing light
8 GN Left rear side light (without check panel)
9 RG Rear courtesy light power supply (left for Marea Weekend)
10 RN Remote control receiver power sup­ply
11 RN Front courtesy light power supply
12 RN Right rear courtesy light power sup­ply (Marea Weekend)
CONNECTOR 1
N. No. Wiring
colour Circuit involved
1 AN Hazard warning light power supply
2 CB + 15 power supply from ignition
3 -N.C.
4 CB Stalk unit power supply
5 C Power supply, windscreen wiper
6 N Earth
7 LN Horn signal
8 AG + 15 power supply from ignition (start-up excluded)
9 AB Hazard warning light power supply
10 AB Hazard warning lights and instru­ment panel power supply (from January 2001)
11 AB Hazard warning light power supply
12 AR Turn signal power supply
13 R Instrument panel power supply
14 -N.C.
CONNECTOR H
N.
No.
Wiring
colour Circuit involved
1 AN Right turn signal warning light
2 C Power supply, door lock, radio
3 AN Right turn signal control
4 RN Right brake light (versions with Check Panel)
5 A Left turn signal control
6 A Left turn signal control
7 A Left turn signal warning light
8 AN Right turn signal control
9 RV Brake light control (versions with
Check Panel)
10 MN Mirror demister control
CONNECTOR J
N.
No.
Wiring colour Circuit involved
1 RG Left brake light (versions with check
panel)
2 AG Alarm and instrument panel power
supply (to December 2000)
3 GN Side light warning light, switch panel lighting, automatic transmis­sion control lighting
4 BC Rear window control
5 R Power supply, radio
6 LB Main beam warning light
7 RV Radio phone power supply
8 -N.C.
9 R Radio power supply
10 GN Radio lighting
11 GN Instrument lighting dimmer
12 GN Cigar lighter lighting
6 Publication no. 506. 763/24

Marea-Marea Weekend Electrical system
2000 range @ Junction unit
55.
LIST OF FUSES AND MAJOR PROTECTED CIRCUITS
Fuse
No. Amp Symbol Protected circuit Fuse
No. Amp Symbol Protected circuit
1 ion SERVIZI SERVICES
Brake light - Supple­
mentary brake light -
Turn signal - Instrument
power supply
6 10 ID Right main beam
headlamp
7 10 ID
Left main beam
headiamp - main beam
headlamp warning light
Right front side light -
Left rear side light
Right number plate light
- Radio light - Instru­
8 20 0*
Radio - Door lock -
Boot light
2 10 3> ment dimmer lighting -
Side light warning light -
Cigarette lighter light -
Switch panel light -
9 10 A
Hazard warning lamps -
Instrument power supply
(from January 2001)
Automatic transmission
control light - Carphone
light - heater/air condi­
tioner control lighting 10 10 SERVIZI SERVICES
Internal lights (front and
back) - Instrument sup­
ply (to December 2000)
- remote control receiver
and alarm control unit
supply - Car phone
power supply - Tester
output power supply
3 10 -;o oi-
left front side light
Right rear side light -Left
11 30 Heated rear windscreen
- Mirror demisting
3 10 -;o oi-number plate light
Mirror control light -12 30 8
Car interior climate con­
trol fan motor (air con­
ditioned).
lO Right dipped beam
headlamp
13 20 Air conditioner control
unit - horns
4 10 lO Right dipped beam
headlamp
14 20
Windscreen wiper - Rear
windscreen wiper
Windscreen / Rear wind­
screen wiper - Headlamp
washer intermittence
5 10 %o
Left dipped beam
headlamp - Headlamp
alignment corrector
Headlamp washers inter-
mittence
15 20 La
Air conditioner control
unit - Car interior cli­
mate control fan motor
(heated).
(*) Replaced with 15A if tow-hook installed.
Copyright by Fiat Auto XII 00 - Supersedes previous version 7